Efficient and secure IT infrastructure Solutions for your data centre
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1 Efficient and secure IT infrastructure Solutions for your data centre 1
2 The specialists for IT infrastructure Save costs and resources with SCHÄFER Despite increasing server densities, it is possible to save energy and consequently costs in data centres. To do so, the effective cooling capacity in particular must be directed precisely to the place it is needed. TWh/year Power consumption of servers and data centers in Germany Source: Borderstep ,2 TWh ,1 TWh 10 9,7 TWh 9,3 TWh 8 6 6,0 TWh 4 3,98 TWh Examples: To make ice cubes, it isn t the entire house or the refrigerator that is cooled down, but simply the ice compartment! Development so far Scenario Business as usual Scenario Moderate increase Scenario Green IT Place the air supply sources close to the heat source! Optimal planning of IT infrastructure has influence on... 2
3 SCHÄFER IT-Systems your specialist for data center infrastructure Cooling concept 6 distribution 18 Monitoring and control 16 Fire protection technology 19 supply 17 The right cooling concept 20 Service 22 Your contact persons 23 3
4 The specialists for IT infrastructure Small Extendable? Performance per Rack? Given conditions Ceiling Height? Climatic Conditions? Water or Coolant? 4
5 What is the best cooling concept under the given conditions? Footprint? Space Optimisation? in the data center Overall Performance? Budget? Room Conditions? Safety Regulations? 5
6 The right cooling concept Make your data centre fit for the future 30 The right cooling concept depends on the effective cooling capacity needed per rack and the required level in the given spatial conditions Effective cooling capacity per rack in kw Efficiency Possible solutions Air-cooled solutions Water-cooled solutions Coolant-based solutions COLD SECTION Racks SWAP PANEL9 COLD SECTION + SWAP PANEL9 COLD SECTION + LOOPUS as Open LOOP COLD SECTION + LOOPUS as Closed LOOP UNIQLE LOOPUS (CW) LOOPUS (DX) Row-based solutions Cold/Warm aisle solutions Rack-based solutions 6
7 Air-cooled solutions Cold/Warm Aisle up to 4 kw/rack Cold/Warm Aisle Modern rack cooling concepts provide efficient server cooling while keeping electricity consumption low. The principle all these concepts are based on involves directing the cold air to the servers as precisely as possible. n The racks are set up face to face in rows on the raised floor (cold/warm aisle) n A precision cooling device feeds cold air into the raised floor via ventilation panels at defined points n The cold air is fed to the servers from the front through passively ventilated cabinets doors n Behind the racks, the warm air is extracted via the ceiling by a cooling device and cooled down n This cold air is returned to the raised floor and back into circulation n The cold air aisles in front of the cabinets and the warm air aisles behind them are clearly separated from each n This cooling principle is based on the precise routing of air to achieve a greater cooling effect 7
8 Air-cooled solutions Cold aisle enclosure COLD SECTION Optimum cold-air routing The purpose of an enclosure is the complete structural separation of the cold aisle in front of the servers and the hot aisle behind the servers. n The aisles between them are fitted with ceilings and sliding doors to enclose the cold aisle n The cold air directed through the raised floor is exclusively released into cold aisles n Enclosure of the cold/warm aisles facilitates the targeted COLD SECTION for preventing air short circuits (warm and cold air mixing together) n Economical solution n Scalability of additional cooling (LOOPUS) n Raised floor enables cooling capacity to be adjusted n Easy assembly n Optional extension to cold/warm aisle n Enclosure creates structural separation routing of cold air from the raised floor to the hotspots in the cabinets and the warm air back into the cooling cycle via the rear of the racks n Warm and cold air in the data center is effectively prevented from mixing up to 20 kw/rack Cooling by means of a raised floor and the enclosure of cold aisles 8
9 Air-cooled solutions Raised floor system SWAP PANEL 9 The variable option for ventilation Modular raised floor panels with exchangeable segments which allow a variety of ventilation options and an even more precise concentration of cold air at individual hotspots are a very useful addition to any enclosure system. Within the overall concept of directing cold and warm air in the data center as effectively as possible to achieve needs-related cooling requirements, they provide greater flexibility and add the fine tuning to the air supply for the cold aisles. By using 9 ventilation tiles SWAP PANEL 9 achieves an open area of 60 %. SWAP PANEL 9 Modular inserts in three variations, size: approx. 200 mm x 200 mm n Air-flow elements (approx. 60 % open area) n Cable routing elements n Solid elements (standard and heavy duty) 9
10 Enclosures SKYLINE Enclosures the solution for cabinets of varying dimensions The SKYLINE Enclosures Server cabinets often come from many different manufacturers and in different dimensions. With our flexible SKYLINE Enclosures, it is possible to put a roof over existing cabinets rows and IT structures that have grown together over years, regardless of their manufacturers. n Enclosure of cold/warm aisles with different widths and heights n Profiles with individually measured Sandwich panels are fitted to close the gaps between the cabinets n For cabinets of varying height, the spaces up to the aisle ceiling are also compensated with sandwich panel profiles n The modular system facilitates on-site handling and the flexible extension of the enclosure, if required Wall and ceiling elements and doors from the SKYLINE range can be placed over existing server cabinets (see above). The result is a cold aisle enclosure that meets the latest standards of modern, energy-efficient cooling (see below) Air Tube Switch: controlled cooling for switches combined with the separation of cold/warm sections in racks The Air Tube Switch enables cooling air for switches to be routed with precision. It can be installed in 800 mm wide racks with 19 at the front and rear. The use of the Air Tube Switch enables switches to be mounted adjacently without any mutual thermal influence. 10
11 Rack-based solutions water-cooled Rack-based, water-cooled server cabinet solution Closed LOOP This highly efficient cooling concept has a side cooler mounted directly next to the rack or between two server racks which are closed both at the front and rear. Cooled air is fed into the closed server rack through the air vent slits in the rack s side panels. The warm air given off by the servers is sucked in on the rack s rear side by the side cooler. This circulating air is then cooled by an integrated heat exchanger and fed back into the rack over its entire height. Why Closed LOOP? n The Closed Loop System is a self-sufficient mini data center n Its high heat load dissipation per rack of up to 30 kw enables it to fulfil all requirements of high availability and reliability n This guarantees the highest levels of space and energy The coolant-based cooling system (DX) is used when entire systems require effective cooling capacities of approx. < 50 kw. For reasons of economy, the water-cooled solution (CW) is only used when the effective cooling capacity for the entire system exceeds > 50 kw. 11
12 Rack-based solutions water-cooled Row-based, water-cooled server cabinet solution Open LOOP with COLD SECTION LOOPUS is a cold aisle enclosure with or without a raised floor. The warm air is sucked in, cooled over an integrated heat exchanger and fed back to the servers. LOOPUS OLS effective cooling capacity *) 32,5 27,5 Server inlet temperature 20 C Water temperatures outflow Δt 5-10K Why LOOPUS? n The cooling units are regulated in the direct proximity of the heat source n The outstanding feature of the LOOPUS operating principle is its extremely low pressure loss in comparison to Capacity in kw 22,5 17,5 12,5 7,5 0,5 1 1,5 2 2,5 3 3,5 4 Water flow rate in m3/h 8 C 10 C 12 C 14 C 17 C 19 C the raised floor solution n The cooling capacity can be adapted more quickly to the actual requirements n No raised floor needed Capacity in kw 32,5 27,5 22,5 17,5 12,5 7,5 0,5 1 1,5 2 2,5 Water flow rate in m3/h Server inlet temperature 24 C Water temperatures outflow Δt 5-10K 8 C 10 C 12 C 14 C 17 C 19 C *) Graph data are proximity data. To calculate cooling requirement, precise data are needed. 12
13 Rack-based solutions water-cooled Row-based, water-cooled server cabinet solution Closed LOOP with COLD SECTION The completely closed, water-cooled server rack system with LOOPUS CLS effective cooling capacity *) an integrated heat exchanger enables a cold/warm closed loop system to be implemented in a minimum of space and so represents an energy-efficient solution for the management of high heat loads. It can also be incorporated into existing data centers as a self-sufficient climate system. Capacity in kw 32,5 27,5 22,5 17,5 12,5 Server inlet temperature 20 C Water temperatures outflow Δt 5-10K 8 C 10 C 12 C 14 C 7,5 0,5 1 1,5 2 2,5 3 3,5 Water flow rate in m3/h 32,5 Server inlet temperature 24 C Capacity in kw 27,5 22,5 17,5 12,5 7,5 0,5 1 1,5 2 2,5 3 3,5 Water flow rate in m3/h Water temperatures outflow Δt 5-10K 8 C 10 C 12 C 14 C 18 C *) Graph data are proximity data. To calculate cooling requirement, precise data are needed. 13
14 Rack-based solutions water-cooled Water-cooled rack with heat exchanger below the server: UNIQLE Cooling system Server rack from 37 U up to max. 58 U Pressure loss kpa Pressure loss Δp UNIQLE water kpa ,2 1,4 1,6 1,8 2 2,2 2,4 2,6 2,8 3 3,2 3,4 3,6 3,8 4 4,2 4,4 Flow rate m3/h Pressure loss kpa UNIQLE, the self-sufficient mini data center was developed for high-performance computers and cluster solutions n Via a cooling unit integrated in a separate rack, a supply of cold air is permanently circulated to the front of the servers installed in the racks n The warm air expelled at the rear of the servers by fans is sucked in by the cooling unit and re-cooled over the heat exchanger n The thermal energy is fed back to a precision cooling device over water or another coolant n Can be assembled on less than one square meter using 37 U to 58 U, depending on available space! Capacity in kw Capacity in kw UNIQLE effective cooling capacity *) 32,5 27,5 22,5 17,5 12,5 7,5 0,5 1 1,5 2 2,5 3 3,5 4 Water flow rate in m3/h 32,5 27,5 22,5 17,5 12,5 7,5 0,5 1 1,5 2 2,5 Water flow rate in m3/h Server inlet temperature 20 C Water temperatures outflow Δt 5-10K 8 C 10 C 12 C 14 C Server inlet temperature 24 C Water temperatures outflow Δt 5-10K 8 C 10 C 12 C 14 C *) Graph data are proximity data. To calculate cooling requirement, precise data are needed. 14
15 Rack-based solutions coolant-based Coolant-based server cabinet solution with side cooler Compressor Condenser Evaporator Expansion valve External cooler Side cooler Compact, coolant-based side coolers are integrated into the rack rows, cooling either one individual rack or the cold aisle of a rack row. The heat transfer fluid (coolant R410A) is circulated in a cycle (see diagram above). Driven by a compressor, it absorbs thermal energy from the rear of the server and passes it on to the external cooler unit via an evaporator. The system is available as an open (Open LOOP) or closed air circuit (Closed LOOP) and suitable for use in smaller server rooms. Heat dissipation capacities of up to 20 kw are possible. The coolant-based cooling system (DX) is used when entire systems require effective cooling capacities of approx. < 50 kw. For reasons of economy, the water-cooled solution (CW) is only used when the effective cooling capacity for the entire system exceeds > 50 kw. 15
16 Monitoring and control Monitoring and control collecting, presenting and monitoring data n Monitoring and control n Temperature and humidity control RMS 200 RMS Comfort n WIB 8000 air-conditioning monitor/controller n Sensor-controlled door management WIB
17 supply Reliable power supply safeguards IT infrastructures and system components Transformer A Transformer B NEA A NEA B USV A USV B A B A B A B A B Germany s power grid is among the most efficient worldwide. Its failure rate is lower than that of other leading Industrial nations. Nevertheless, in planning and organising your physical infrastructure, the failure risk should be minimised right from the outset. There are various approaches, depending on the desired availability of your IT equipment. Regardless of whether your transformer station already provides a redundant power supply or you are just beginning to use a UPS configuration with an n+1 solution, we can help you to implement your redundancy concept inside the server/ network cabinets right up to the terminals. 17
18 distribution in the rack distribution, switching, measuring n Monitored PDU n Managed PDU Simple power distribution via outlet strip Optically measurable power outlet strip Switchable outlet strip System accessories for intelligent power management! Modern, high-performance servers and IT equipment have increasingly high energy needs that can be controlled with the right power distribution components. Depending on requirements and application, there are a range of different PDUs available, from simple power outlet strips to intelligent, switchable and measureable multiple socket outlets. 18
19 Fire protection technology Fire detection and extinguishing n Rack-based extinguishing n Room-based extinguishing To comply with fire protection standards, fire detection and extinguishing plans must be in place. A 3-stage safety concept can be helpful in accomplishing this: n 1 Earliest possible, highly sensitive smoke detection n 2 Automatic system shut-down n 3 Optimal fire suppression with gas. Depending on the infrastructure, various approached must be pursued. Rack-based extinguishing integration in the rack n Easy-to-handle, space-saving mm (19 ) insert n Integrated aspirating smoke detector n 1 or 2 U n Extinguishing agent: Novec 1230 N 2 Room-based extinguishing integration in the rack n Extinguishing system covering the entire room (e. g. inside the enclosure in the aisle ceiling) n Smoke detection in the rack n Extinguishing system intended for all racks) n Various gas extinguishing agents 19
20 The right cooling concept Any optimization in the data center is based on a sound currentstate analysis, in which all relevant parameters regarding energy consumption and thermal loads are determined and evaluated. This will then reveal what measures are required for achieving effective optimisation and improving consumption figures. Significant improvements and considerable operating cost reductions can be achieved with relatively little effort and expense! Cooling method Diagram Designated capacity range < 1,000 W/m² <4 kw/rack kw/rack Cooling via the raised floor with arrangement of racks in cold/warm aisles < 1,000 W/m² <4 kw/rack < 2,000 W/m² <8 kw/rack < 2,000 W/m² <8 kw/rack kw/rack < 1,500 (2,000) W/m 2 < 6 (8) kw/rack up to 25 kw/rack up to 25 kw/rack SP20 Rack: state-of the-art cabinet solution for all currently available server components. SWAP PANEL 9: Raised floor Cooling via the raised floor and cold aisles enclosures up to 12 kw/rack up to 12 kw/rack COLD SECTION: 1,000 bis 4,000 W/m 2 Cold-aisle enclosure 4 bis 12 kw/rack up to 30 kw/rack SWAP PANEL 9: Raised floor up to 30 kw/rack Water-cooled without raised floor and cold aisle enclosures 4 bis 25 kw/rack LOOPUS: Water-cooled solution combined with COLD SECTION Cooling with water-cooled racks (closed system) 8 bis 30 kw/rack UNIQLE + LOOPUS: Air-conditioned cabinet with integrated rack management system and ondemand cooling unit 20
21 Planning guide: cooling concepts for data centers Remarks (Low Density) < 4 kw/rack (Medium Density) 4-8 kw/rack (High Density) 8-12 kw/rack (High Density) > 12 kw/rack A solution for a relatively homogenous computer centre layout. Performance depends on height of raised floor and air circulation planning. Optimisation possible by accurate sizing of server loads. Risk of hot spots if performance requirements approach borderline areas. yes yes (extreme care and attention required) no no Advantage over warm/cold aisle because the enclosure provides structural separation. Pay attention to pressure ratios in the cold aisle (could have a negative influence on the server). For several enclosures in one room, careful ventilation planning is required. not needed yes yes limited Advantages of cold aisle enclosure. No raised floor necessary. Shortest possible air paths. Redundancy guarantees high availability. (n+x). Scalable. not needed yes yes yes Practically a mini data center in itself. High level of heat dissipation possible. It should be taken into account that special solution for detecting and extinguishing fires may be required. Can be used in combination with classical room air-conditioning. not needed yes yes yes 21
22 Service Partnership all the way to success! From consulting to commissioning everything from a single source! efficient rack cooling concepts For data centre infrastructures that are both reliable and energy efficient, there are no magic formulas, only needs-related tailor-made solutions. This includes selection of the right rack system and a suitable cooling concept. Consulting We will show you where hidden potential for measurable energy savings can be found and how you can improve your data center's overall. In a fundamental on-site assessment of your data center Infrastructure, we will take a holistic view of the entire complex system in order to take all influencing factors into account. Development The IT experts at SCHAFER will work with you to develop a concept for optimal physical protection and advise you on precision cooling, redundant power supply, emergency boxes, automatic door opening systems, RMS, temperature and humidity control etc., to speed up fault recognition and rectification. Service Regardless of whether you have a question about products or need advice on a specific project, we can provide competent assistance quickly and without complications. With active project support and individual services like express delivery, cleaning data centers and raised floor systems, unloading and carrying, disposal of packaging materials, on-site assembly and commissioning, we and our well-practised team of partners will provide all the assistance you need. Partnership Management Whether a project involves optimizing an existing data center, or building up a new IT structure, having the right planners at hand can guarantee measurable cost and time saving benefits. SCHÄFER analyses, designs and realises the configuration of your data centre in exact accordance with your specific needs and requirements. To achieve this SCHAFER brings together highly specialised and qualified partners to guarantee the data centre design fulfils the requirements specifically defined by the customer to 100 %. The customer receives all this from a single source. In addition, service and maintenance specialists are available permanently worldwide with their own service concepts. Delivery Through our Express Range, we can deliver customized solutions, including all important accessories, from stock at short notice. 22
23 Your contact persons Your contact Sales Management Michael Weber Business unit sales director SCHÄFER Ausstattungs-Systeme GmbH Betzdorf plant: Industriestraße 41 D Betzdorf Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ Mobile: +49 (0) 151/ Thomas Wermke Sales director SCHÄFER Ausstattungs-Systeme GmbH Betzdorf plant: Industriestraße 41 D Betzdorf Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ Mobile: +49 (0) 151/ Service and Order Centre Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ Sales Sales area east Jörg Krätzig Area sales manager east Post codes 0, 1, 39, Sales office Berlin: Wendenschloßstr. 462 D Berlin Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ Mobile: +49 (0) 171/ Sales area west Detlef Müller Area sales manager west Post codes 33, 40-48, 50-54, Sales office Kalenborn: Auf den Wiesen 2 D Kalenborn: Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ Mobile: +49 (0) 151/ dmueller@schaefer-it-systems.de Sales area north Peter Suter Area sales manager north Post codes 2, 30-32, 37-38, 49 Sales office Hamburg: Mattentwiede 5 D Hamburg Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ Mobile: +49 (0) 1520/ psuter@schaefer-it-systems.de Sales area south-west Post codes 66-69, 7 Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ sales@schaefer-it-systems.de Sales area south-east Siegfried Bachmann Area sales manager south-east Post codes 8, Sales office Ammerndorf: Am Weinberg 5 A D Ammerndorf Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ Mobile: +49 (0) 171/ sbachmann@schaefer-it-systems.de Sales area middle Post codes 34-36, 55, 60-65, 97 Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ sales@schaefer-it-systems.de Sales area BeNeLux Gerbert-Jan Meijerink Area sales manager BeNeLux Phone: +31 (0) 26/ Mobile: +31 (0) 6/ gjmeijerink@schaefer-it-systems.de Customer service centre Ramona Breunig IT Rack Solutions Factory and office equipment Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ rbreunig@schaefer-it-systems.de Yvonne Henrichs IT Rack Solutions Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ yhenrichs@schaefer-it-systems.de Jürgen Schmidt IT Rack Solutions Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ jschmidt@schaefer-it-systems.de Jessica Theis IT Rack Solutions Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ jtheis@schaefer-it-systems.de Karina Wagner IT Rack Solutions Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ kwagner@schaefer-it-systems.de Melvin van Doorn IT Rack Solutions Export Phone: +49 (0) 2741/ Fax: +49 (0) 2741/ mvandoorn@schaefer-it-systems.de 23
24 Our production plants Neunkirchen plant (D) Betzdorf plant (D) Ledeč nad Sázavou plant (CZ) SCHÄFER IT-Systems, an innovative manufacturer of made-to-measure network and server cabinet solutions for both conventional and complex applications, is part of the internationally successful company SCHÄFER WERKE. The owner-led group of companies has its headquarters in Neunkirchen in Germany s Siegerland region. The work of all the SCHÄFER WERKE divisions SCHÄFER IT-Systems, SCHÄFER Industrial Solutions, SCHÄFER Interior Systems, SCHÄFER Container Systems, SCHÄFER Perforated Metal and EMW Steel Service Center is based on high-quality fine steel sheet. The processing of this material is one of the core competencies of this enterprise. SCHÄFER Ausstattungs-Systeme GmbH Pfannenbergstraße 1 D Neunkirchen Sales and Production: Industriestraße 41 D Betzdorf Tel. +49 (0) 2741/ Fax +49 (0) 2741/ sales@schaefer-it-systems.com Print no. 0125/02.15 We reserve the right to make technical modifications 24
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