Boosting of Competitive power

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1 Integrated IT systems supporting the company procedure With the purpose of Boosting of Competitive power With focus on business areas Health - Security - Environment - Supply Chain - Production - Maintenance - Optimization - Automation - Development

2 The question: What characterize a integrated IT system supporting the business. Why integrated IT systems supporting the business. Who use integrated IT systems supporting the business. How to integrate IT system supporting the business with succeed in a company.

3 The characteristic of a integrated IT system is: a high degree of electronic data interchange between different systems, application and staff supporting the business. a heavy number of data moving between different systems and application supporting the business. Just in time presentation of selected data to responsible persons a high degree of real time interaction between different system, application and staff supporting the business. a lot of real time interaction criss-cross the organization, suppliers, customers, authorities, the process and machinery. the system is a important element in the daily routines, the decision process and the allocated responsibility level and area.

4 Why integrated IT systems for supporting the business: It is important to Think in integration terms to support the business procedure, if the company want to be in a position and keep this position, as a leading star inside its area in a complex world, because the key factors is: Resources Effectiveness Quality Mobility Innovative Competent to make decisions Social engagement

5 Who use integrated IT systems for supporting the business: Everybody, who may have the interest in that the company IT solutions support the overall business procedure effectively as possible, with focus on the Resources, Key Competence, Environment and Marked.

6 Every company which will IT integration with succeed, must think in overall solutions terms inside business areas such as: supply chain (material, equipment, components, services and product) resource planning order flow maintenance production development organization (overall decision process and daily routines) optimization of (Staff, Process, Machinery, Maintenance, Supply chain, Logistics) Health, Security and Environment (HSE)

7 How to integrate IT system supporting the business with succeed in a company. First, there is some important attention point: the business in question the choice of concept the choice Interfaces. the choice of functionality the choice of technology

8 The business in question The business and the need is not the same! So don t think that it is easy and with out problems to copy procedures and supporting technology from other business area!

9 E R P SAP Mainframe Server Integration Server Administrative PC Staff Notes server Administrative network M E S Wireless communication Application Server MES databaseserver Data MES Ethernet MES Operator station Staff Engineering Server MES Ethernet S C A D A Engineering Server Data Data Dual realtime data Server Process-network Process-network Dual PCS Server Operator station Staff CTR -Projectors or Flat Screen Big Screen P R O C E S S Process Control Dual ESD I/O I/O Field bus Network Single equipment Dual F&G I/O I/O I/O I/O Staff The choice of concept

10 E R P SAP Mainframe Server Integration Server Administrative PC Staff Notes server Administrative network M E S Wireless communication Application Server MES databaseserver Data MES Ethernet MES Operator station Staff Engineering Server MES Ethernet S C A D A Engineering Server Data Data Dual realtime data Server Process-network Process-network Dual PCS Server Operator station Staff CTR -Projectors or Flat Screen Big Screen P R O C E S S Process Control Dual ESD I/O I/O Field bus Network Single equipment Dual F&G I/O I/O I/O I/O Staff The choice of Interfaces

11 Management Information Technology (Management Information System, MIS) Business systems (Enterprise Resource Planning, ERP) Customer Relationship Supplier Relationship The choice of function Production Relationship Economy Relationship Development Relationship Study and Analysis Relationship Quality Relationship Maintenance Relationship Production Control (Manufactory Execution System, MES) Integration Business and Production Detailed scheduling Data acquisition Maintenance Quality Control Process Control (SCADA, PCS, PLC,...) Process Control System PCS Emergency Shutdown System ESD Fire & Gas System F&G Stoptime / causes Utilisation Data acquisition Quality figures

12 Management Information Technology (Management Information System, MIS) Business systems (Enterprise Resource Planning, ERP) Customer Relationship The choice of Interfaces Supplier Relationship Production Relationship Economy Relationship Development Relationship Study and Analysis Relationship Quality Relationship Maintenance Relationship Production Control (Manufactory Execution System, MES) Integration Business and Production Detailed scheduling Data acquisition Maintenance Quality Control Process Control (SCADA, PCS, PLC,...) Process Control System PCS Emergency Shutdown System ESD Fire & Gas System F&G Stoptime / causes Utilisation Data acquisition Quality figures

13 SAP Mainframe server Integration Server Administrative PC Administrative PC Administrative PC Notes server Ethernet, som forbinder alle PC'er i DP produktion The choice of technology Corporate Level Plant I Plant II Plant III

14 How to integrate IT system supporting the business with succeed in a company. With attention to the just named points of important for integration of a IT systems supporting the business procedure with succeed. Which are valid, both when wee start from initial in a integration process or continuing a integration process, it is also important to make the right choice of a project model.

15 Project Phase Tool Box Activity Tool Box Project Phase Concept study and Requirement AS-IS mapping and analyses TO-BE mapping and analyses Business Process Modelling Engineering and Documentation Supply Chain Management Statistical Proces Control Overall Equipment Efficiency Lean-Production Workshops with fokus on Project objectives and Goal Clean Technology Risk Assessment Improved Maintenance Feasibility Study Conceptual design User Requirement Technical Requirement Functional Requirement Flow Diagram Production Optimization Quality Model AutoCad Word Template Control Draw Stærkstøm reglement P&I Diagram Define Long Term Delivery Symbol library S88 Visio ESD Philosophy General Description ATEX directiv Maskindirektiv ESDA S95 AutoCad UML C&E diagrams Quality Model Template Production Proces Description EL-Cad Test Specification Tender Calculation Dimension Functional Specification Visio Symbol library Business Process Re- Engineering Allen- Bradley Word SATTline PCS7 Proces Specifiocation Technical Specification Design Specification SattCon Siemens S5 Electrical Drawing PROCOS Delta V ISO Drawing Mechanical Drawing WinCC InTouch Siemens S7 IGSS Ethernet Purchase I/O List Delivery Control IFix Profibus Production Assembly Installation Modul Test Installations Test Hook Up Module Integration Test Program Operation test Modul Test Protocol Performance Test Installation Test Protocol FAT Test Plan FAT Test Protocol Module Integration Test Plan Module Integration Test Protocol Modul Test Plan Operation Test Plane Operation Test Protocol Installation Test Plan Performace Test Protocol Approval Test Performace Test Plane Approval Test Plane Approval Test Protocol Factory Acceptens Test Site Acceptens Test Risk Driven & Re-modeling based Consulting and Engineering. Correct, effective and efficient Tools and Methods. Correct, effective and efficient Templates. The Straight Way through the Project Phases, without short cuts. Follow the Company Quality Plan.

16 Thanks for your attention Kresten Wraae Project Manager B.Sc.EE / MMT

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