Release Note. (Catalog Number 2707-NP3) Release Contents. Communicating with a Modicon Controller
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1 Release Note (Catalog Number 2707-NP3) Release Contents This document supports Release 1.0 of the DTAM Program Software (Catalog Number 2707-NP3) with Modbus Protocol capability. It includes information on: Communicating with a Modicon controller Cables Supported controller registers Supported data formats Modbus-specific configuration data Troubleshooting Communications Error Codes Communicating with a Modicon Controller The DTAM uses RS-232C connections between the DTAM and the Modbus Communications port. The following illustrations show the connections from the DTAM communications port to either a 9-pin Modbus port or a 25-pin Modbus port. RS-232C Communications Port 9-Pin Male Modbus Communications Port (RS-232C) 9-Pin Male Data In Data Out Signal Ground Data In Data Out Data Terminal Ready Signal Ground Data Set Ready Request to Send Clear to Send
2 2 Bulletin 2707 DTAM Programming Software With Modbus Protocol RS-232C Communications Port 9-Pin Male Modbus Communications Port (RS-232C) 25-Pin Male Data In Data Out Signal Ground Data Out Data In Request to Send Clear to Send Data Set Ready Signal Ground 9 20 Data Terminal Ready Communicating with 2-wire Modbus Devices Some Modbus devices use 2-wire RS-485 connections. The cable diagram below shows the connections for a 2-wire RS-485 connection. When using a 2-wire RS-485 connection, you must set the communications port for RS-485 and you must enable 2-wire communications from the DTAM Programming Software Tx Tx+ Rx Rx+ 9 DB-9 Connector (Male) to DTAM Plus/DTAM Micro Communications Port
3 Bulletin 2707 DTAM Programming Software With Modbus Protocol 3 Modbus Register Types This section defines the register types supported by the 2707-NP3 programming software for Modicon controller applications. These point types are, by definition, bit and 16-bit register locations. Data Types 5-Digit (Modbus) 6-Digit (Quantum) Coils (Discrete Outputs) to to Inputs (Discrete Inputs) to to Input Registers (16-bit Word) to to Holding Registers (16-bit Word) to to Holding Registers Floating Point (32-bit Word) to to Note: The controller and its allocation determine the actual address range. When using the 2707-NP3 programming software, the software defaults to 5-digit (Modbus) addressing. If the user enters a 6-digit (Quantum) address, the software uses 6-digit (Quantum) addressing. If the user then enters a 5-digit (Modbus) address, the software returns to 5-digit (Modbus) addressing. 16- Locations Input Registers are reference-only register types. You may not write to their locations. Data from an Input Register location consists of 16 bits. You may read from or write to Holding Register location data. Holding Register data consists of 16 bits. Single- Locations Inputs are reference-only register types. You may not write to their locations. Data from an Input location is a single bit data type. You may read from or write to Coil location data. Coil data is a single bit data type. The specific address programming of the above supported register types is discussed later in this document.
4 4 Bulletin 2707 DTAM Programming Software With Modbus Protocol Supported Data Formats The data format selected for a particular Modicon controller location must reflect the correct format for the data actually stored in that location. This is the only way you can ensure that correct, consistent information is displayed on the DTAM module. For example, selecting the 16- Signed Integer format for location will display data in one way. Selecting the 16- BCD format for the same location will display the data in another way. It is important to understand each data format and its characteristics. The following table illustrates all supported Data Formats, including the register types and ranges applicable to each format, and whether scaling may be applied to the format. Data Format Points Range Scaling All 0, 1, Y, N N/A 16- Signed Integer 3xxxxx or 4xxxxx 32,768 to +32,767 Yes 16- Unsigned Integer 3xxxxx or 4xxxxx 0 to +65,535 Yes 16- BCD 3xxxxx or 4xxxxx 0 to +9,999 Yes 16- HEX 3xxxxx or 4xxxxx 0 to FFFF No 32- Floating Point 4xxxxx +/ 1.2x10-38 to +/ 3.4x10 38 Yes 32- Unsigned Integer 3xxxxx or 4xxxxx 0 to +4,294,967,295 No 32- BCD 3xxxxx or 4xxxxx 0 to +99,999,999 No 32- HEX 3xxxxx or 4xxxxx 0 to FFFFFFFF No ASCII 3xxxxx or 4xxxxx 20 characters (max.) N/A data types may also be defined from 3xxxx and 4xxxx register locations as well as the Coil and Input locations. The bit number of the 3xxxx or 4xxxx register is defined as a bit 1-16 of the register. The following descriptions define the above list of supported data formats for the Modicon controller.
5 Bulletin 2707 DTAM Programming Software With Modbus Protocol 5 Data individual bits (One 16-bit location) The controller stores a binary (0 or 1) status for a bit location. The DTAM will read a controller bit location and determine whether the operational status of the bit is ON (1) or OFF (0). You can specify associated text to be displayed for either state of a specified bit. The description can be up to twenty characters in length. For example, the OFF (0) state of a bit might display Pump is OFF, and the ON (1) state Pump is ON. The programming software allocates enough screen characters for the longest of the two text strings. In this example, 11 characters would be allocated to display Pump is OFF. Note: Each character uses additional memory. In the example above, displaying the one word message OFF (give the appropriate context) conveys the same information in 3 characters as Pump is OFF does with 11 characters. 16- Signed Integer 16- Signed Integer 16 (sign bit) 15- Data Field Range = 32,768 to +32,767 1 This data format displays a 16 bit register as a Signed Integer value. The sixteenth bit of the register is the sign bit and is set (1) for a negative and cleared (0) for a positive number. Note: 16-bit Signed Integer values have a range of 32,768 to +32,767. This data format may also be scaled to different engineering units.
6 6 Bulletin 2707 DTAM Programming Software With Modbus Protocol 16- Unsigned Integer 16- Unsigned Integer 16- Data Field 16 1 Range = 0 to +65,535 This data format displays a 16 bit register as an Unsigned Integer value. It represents a positive number by using the sixteenth bit rather than a sign bit. Note: 16-bit Unsigned Integer values have a range of 0 to +65,535. This data format may also be scaled to different engineering units. 16- BCD (Binary Coded Decimal) 16- BCD 16 Digit Digit 3 Digit 2 Digit Range = 0 to +9,999 This data format displays a 16 bit register location as a 4-digit Binary Coded Decimal value. Note: The range for the 16-bit BCD selection is 0 to +9,999. It may also be scaled to different engineering units.
7 Bulletin 2707 DTAM Programming Software With Modbus Protocol HEX (Hexadecimal) 16- HEX 16 Digit Digit 3 Digit 2 Digit Range = 0 to FFFF This data format displays a 16-bit register location as a 4-digit hexadecimal value. Note: The range for the 16-bit HEX format is 0 to +FFFF. The Hexadecimal number system is defined as a base of 16 (represented by 0 9 and the characters A, B, C, D, E, and F). This data format may not be scaled to different engineering units. It is used for display-only (non-entry) operations. 32- Floating Point Floating Point (Two consecutive 16-bit locations) Exponent Mantissa Range = +/ 1.2E 38 to +/ 3.4E+38 1 This data format displays data located in two consecutive 16-bit register locations as a 32-bit floating point value. It uses a memory register plus the next higher register to form the 32-bit location. The range for the Floating Point value is +/ 1.2 x to +/ 3.4 x Note: The Floating Point format adheres to the ANSI/IEEE 754 standard. It may be scaled to different engineering units.
8 8 Bulletin 2707 DTAM Programming Software With Modbus Protocol 32- Unsigned Integer 32- Unsigned Integer 16- Location #2 (next sequential location) 16- Location #1 Range = 0 to +4,294,967,295 This data format displays data located in two consecutive 16-bit register locations as a 32-bit Unsigned Integer. It uses a memory register plus the next higher register to form the 32-bit location. The High data value is stored in the first register and the Low data value is stored in the next sequential register location. Note: The range for the 32-bit Unsigned Integer value is 0 to +4,294,967,295. It may not be scaled to different engineering units. 32- BCD (Binary Coded Decimal) 32- BCD 16- Location #2 (next sequential location) 16- Location #1 Range = 0 to +99,999,999 This data format displays two consecutive 16-bit register locations as a 32-bit BCD value. It uses a memory register plus the next higher register to form the 32-bit location. The High data value is stored in the first register and the Low data value is stored in the next sequential register location. Note: The range for the 32-bit BCD value is 0 to +99,999,999. It may not be scaled to different engineering units.
9 Bulletin 2707 DTAM Programming Software With Modbus Protocol HEX (Hexadecimal) 32- HEX 16- Location #2 (next sequential location) 16- Location #1 Range = 0 to FFFF FFFF This data format displays two consecutive 16-bit register locations as a 32-bit HEX value. It uses a memory register plus the next higher register to form the 32-bit location. The High data value is stored in the first register and the Low data value is stored in the next sequential register location. Note: The range for the 32-bit HEX value is 0 to FFFF FFFF. It may not be scaled to different engineering units. This data format is used for display-only (non-entry) operations.
10 10 Bulletin 2707 DTAM Programming Software With Modbus Protocol ASCII ASCII Data Field Maximum 20 Characters (Ten 16- Locations) Location 1 CHR #2 CHR #1 Location 2 CHR #4 CHR #3 Location 3 CHR #6 CHR #5 Location 4 CHR #8 CHR #7 Location 5 CHR #10 CHR #9 Location 6 CHR #12 CHR #11 Location 7 CHR #14 CHR #13 Location 8 CHR #16 CHR #15 Location 9 CHR #18 CHR #17 Location 10 CHR #20 CHR #19 ASCII data formats are fields up to 20 characters long. Each 16-bit location may contain two ASCII characters (1 byte each). The lowest byte of the base address stores the first character, the highest byte stores the second character, the first byte of the next sequential location stores the third character, and so on. The data held in this range of address locations is expected to be in ASCII data format. Note: The ASCII data format is very useful for controller applications reading ASCII data from bar code readers or data collection terminals.
11 Bulletin 2707 DTAM Programming Software With Modbus Protocol 11 Screen Types and Their Supported Data Formats Each DTAM screen type may or may not support all data formats. The following table lists each screen type and the associated data formats supported. Screen Type Display, Alarm & Printer Form Entry Bargraph (DTAM Plus Only) Recipe Background Monitor (DTAM Plus Only) Data Formats Supported 16- Signed Integer 16- Unsigned Integer 16- BCD 16- HEX 32- Floating Point 32- Unsigned Integer 32- BCD 32- HEX ASCII Input 16- Signed Integer 16- Unsigned Integer 16- BCD 32- Floating Point 32- Unsigned Integer 32- BCD ASCII Input (DTAM Plus Only) 16- Signed Integer 16- BCD 16- Signed Integer 16- Unsigned Integer 16- BCD 32- Floating Point 32- Unsigned Integer 32- BCD 16- Signed Integer 16- BCD Note: the DTAM Micro does not support Printer Forms, Bar Graph screens, or the Background Monitor feature. Modbus-Specific DTAM Configuration Data This section describes the Modicon controller-specific requirements that the programming software supports. The programming information may be found at the DTAM Configuration Data menu in the 2707-NP3 software. Tip: Refer to the 2707-NP3 programming software manual for complete details on programming and additional information regarding the DTAM Configuration Data menu. In addition, refer to the Modicon controller operations manual for details on the specific controller with which you are working.
12 12 Bulletin 2707 DTAM Programming Software With Modbus Protocol Time Synchronization (DTAM Plus Only) The Real Time Clock of the DTAM Plus may either be written to the Modicon controller or synchronized with the controller by using the Write Time or Read Time selections. These selections can be found by selecting Time Synchronization from the 2707 Configuration Data menu. The Real Time Clock data will be written to the Modicon controller in a batch of seven registers. These registers must be 4xxxx Holding Register locations. A base register is defined as the first of seven registers to hold the clock data. Register Contents Base Day of Week, 1 7 (Sunday=1) Base + 1 Month, 1 12 Base + 2 Day of Month, 1 31 Base + 3 Year (Tens, Units) ie 1991=91 Base + 4 Hour, 0 23 Base + 5 Minutes, 0 59 Base + 6 Seconds, 0 59 The clock data will be synchronized at intervals of 60 to 69 seconds. These seven locations should not be the actual clock location of the Modicon controller, as the DTAM is not setting the controller clock itself but rather providing a clock source to the controller at a certain location. Controller Hardware Parameters The PLC Hardware Parameters menu option in the DTAM Configuration Data menu lets you change the following parameters: CPU Address Communication Port setup Advisor Update Rate Turn-Around delay Two-Wire Enable/Disable To set the controller hardware parameters, select DTAM Configuration Data from the Edit File Option Selection menu. At the DTAM Configuration Data menu, select PLC Hardware Parameters, and then select the desired parameter.
13 Bulletin 2707 DTAM Programming Software With Modbus Protocol 13 CPU Address The CPU address is the slave address configured for the Modicon controller. The 2707-NP3 programming software requires this address to establish proper communications with the Modicon controller. The slave address for the Modicon controller must be a decimal address. Note: The Modbus slave address may be configured within a range of 1 to 64. A 1 to 255 range is acceptable to provide support for Modbus Plus addressing when a Modbus to Modbus Plus bridge is used. Communications Port Setup The baud rate, data bits, and parity information entered must match the respective settings of the Modicon processor. The Communications Port parameters have the following default values for the Modicon controller. Parameter Default Value Baud Rate 9600 Data s 8 Parity Even Advisor Update Rate The Advisor Update Rate determines how frequently the DTAM module reads the Advisor Register. For more information on the DTAM Advisor feature, see the 2707-NP programming Software User Manual. Turn-Around Delay The Turn-Around Delay determines how quickly the DTAM module responds to a message. When using the DTAM module with most programmable controllers, you should keep the Turn-Around Delay time at its default setting (50 ms). When using the DTAM with slower devices (such as some remote terminal units), you may need to increase the Turn-Around Delay time. Tip: High Turn-Around Delay times (250 ms or more) can result in slow screen changes, recipe downloads, etc. Two-Wire Enable/Disable DTAM modules support 2-wire RS-485 connections to devices that don t require full duplex operation. This feature applies to RS-485 connections only. It does not apply to RS-232 connections.
14 14 Bulletin 2707 DTAM Programming Software With Modbus Protocol Troubleshooting This section provides solutions to possible problems you may encounter while using the DTAM modules with the Modicon processor. Most problems involve communications between the DTAM module and the controller. The most likely problem sources are related to the cabling and the communication parameters settings (baud rate, data bits, or parity). Always check cabling and communications parameters first. If cabling and communications parameters are all correct, then put the DTAM module in Self-Test Mode to rule out any malfunction in the module. Refer to the module s User Manual for information about the Self-Test Mode. Controller-Oriented Problems The following graphics illustrate screen messages displayed on the DTAM module indicating controller-oriented problems. They are followed with possible actions to take to correct the fault. Modicon PLC Establishing Comm Meaning: The DTAM module is attempting to communicate with the controller. Solution: This is the normal display when initiating communications with the controller. No action necessary. PLC NOT FOUND Meaning: This message is displayed after the DTAM module has unsuccessfully tried for 2 seconds to establish communications with the controller. Solution: Check cabling and communications parameters to verify that the controller settings match those of the DTAM module. Perform the Self-Test function if you suspect problems with the Comm Port.
15 Bulletin 2707 DTAM Programming Software With Modbus Protocol 15 PLC not Responding PLACE PLC ON LINE Depress any key Meaning: Indicates a communication failure to respond to one of 16 attempts after initial communications were achieved. Solution: Check cabling and controller communications parameters. COMM LOSS, Press Y Meaning: Communications with the controller was lost after 16 attempts to reconnect. Solution: Check cabling and controller operating conditions. COMM ERROR PRESS Y PLC Error Code: nnn Meaning: Received a processor communication error code nnn. Solution: Refer to the next section and your processor documentation for additional information. Communication Error Codes Communication Error Codes appear on the DTAM module display as shown below: COMM ERROR PRESS Y PLC Error Code: nnn In the illustration, nnn represents a PLC Specific Error Code.
16 16 Bulletin 2707 DTAM Programming Software With Modbus Protocol The Communication Error Codes may seem cryptic. They do, however, offer valuable information when other symptoms either have not been discovered or have not been understood. The most common Communication Error Codes specific to the Modbus communication protocol and the DTAM modules are described below. Error Code Means 01 Illegal Function 02 Illegal Data Address 03 Illegal Data Value 04 Failure in Associated Device 05 Acknowledge 06 Busy, Rejected Message 07 NAK-Negative Acknowledgment 08 Memory Parity Error Description The message function received is not an allowable action for addressed slave. If a poll command was issued, indicates no program function preceded it. The address referenced in the data field is not an allowable address for the addressed slave location. The value referenced in the data field is not allowable in the addressed slave location. The slave s PC has failed to respond to a message or an abortive error occurred. The slave PC has accepted and is processing the long duration program command. Issue a POLL PROGRAM COMPLETE message to find out when processing is finished. A poll message sent to the PC before it is finished will result in a rejected message response. The message was received without error, but the PC is engaged in processing a long duration program command. Retransmit later, when the PC may be free. The PROGRAM function just requested cannot be performed. Issue poll to obtain detailed device-dependent error information. The Modbus read of extended memory checks memory bits being accessed. Retries should be attempted as the error might not recur. If all retries fail, service may be required.
17 Bulletin 2707 DTAM Programming Software With Modbus Protocol 17 Notes
18 18 Bulletin 2707 DTAM Programming Software With Modbus Protocol Notes
19 Bulletin 2707 DTAM Programming Software With Modbus Protocol 19 Notes
20 Rockwell Automation helps its customers receive a superior return on their investment by bringing together leading brands in industrial automation, creating a broad spectrum of easy-to-integrate products. These are supported by local technical resources available worldwide, a global network of system solutions providers, and the advanced technology resources of Rockwell. Worldwide representation. Argentina Australia Austria Bahrain Belgium Bolivia Brazil Bulgaria Canada Chile China, People s Republic of Colombia Costa Rica Croatia Cyprus Czech Republic Denmark Dominican Republic Ecuador Egypt El Salvador Finland France Germany Ghana Greece Guatemala Honduras Hong Kong Hungary Iceland India Indonesia Iran Ireland Israel Italy Jamaica Japan Jordan Korea Kuwait Lebanon Macau Malaysia Malta Mexico Morocco The Netherlands New Zealand Nigeria Norway Oman Pakistan Panama Peru Philippines Poland Portugal Puerto Rico Qatar Romania Russia Saudi Arabia Singapore Slovakia Slovenia South Africa, Republic of Spain Sweden Switzerland Taiwan Thailand Trinidad Tunisia Turkey United Arab Emirates United Kingdom United States Uruguay Venezuela Rockwell Automation Headquarters, 1201 South Second Street, Milwaukee, WI USA, Tel: (1) Fax: (1) Rockwell Automation European Headquarters, Avenue Hermann Debroux, 46, 1160 Brussels, Belgium, Tel: (32) , Fax: (32) Rockwell Automation Asia Pacific Headquarters, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) , Fax: (852) World Wide Web: April 1997 April (A) Copyright 1997 Allen-Bradley Company, Inc. Printed in USA
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