Quality assurance for pharma packaging
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1 Product iformatio Quality assurace for pharma packagig 100% ispectio of leaflets, foldig cartos, labels, ad blister
2 Quality is assured with prit ispectio from Visio Experts Legal regulatios are makig the strictest of demads of the cartos, labels ad package iserts of pharmaceuticals. The suppliers of these prit products must also be certified by pharmaceutical maufacturers as part of their quality maagemet systems. Validatio of the quality isurace processes ad systems at pritig compaies by pharmaceutical maufacturers i audits is therefore a madatory practise. The 100% ispectio systems from Visio Experts for the ispectio of pharmaceutical packagig are wellkow at all reputable pharmaceutical compaies ad successfully udergo validatio o a regular basis. Just the miutest of mistakes i text ca result i misleadig istructios o dosig or applicatio. The cosequeces ca be harmful to health. The highest levels of diligece as well as automatic, 100% ispectio are therefore idispesable i the productio of pharmaceutical packagig of all kids. The combiatio of prit ispectio durig the prit ru ad PDF compariso guaratee the highest levels of reliability. This eables process-related errors to be reliably averted (such as mixig-up of versios or laguages) ad also flaws i productio to be detected immediately. Visio Experts does support you with four specialised solutios: LEAFLET for the productio of package iserts LEAFLET CARTON for the sortig of foldig cartos DIGITAL for applicatios i digital pritig, icludig code readig ad OCR LABEL for the productio of labels ad blisters LABEL Pharma prit ispectio CARTON DIGITAL
3 Fuctioality ad beefit 100% ispectio The prit ru test ispects every prit i real-time at full prit speed. Errors occurrig i the prit are flagged immediately ad ca be rectified at oce. Ilie PDF test Idividual prits are tested directly, at 300 dpi, agaist the PDF approved by the customer. The differeces betwee commas ad dots are detected reliably i the process. High resolutio The pharmaceutical versios of Visio Experts are specialised i text ad colour ispectio. With highestresolutio lie sca cameras ad very fast clockig, eve the most mior of differeces are detected reliably. Markig or rejectio Visio Experts ispectio systems cotrol optioal markig equipmet or diverter gates with deficiet prits beig labelled automatically or withdraw directly from the productio process. This guaratees that the etire productio process is flawless withi adjustable fault toleraces. Quality certificates The systems log every imperfectio with a good/poor image ad all ispectio data. The certificates documet quality objectively. The certificates ca also be archived automatically o fail-safe etwork drives. Colour ispectio Discrepacies dow to Delta E 2 are measured with selective settig of colour measuremet spots. A additioal alarm ad discharge criterio is colour cosistecy of a cofigurable sharpess ad i freely selectable areas. Colour measurig spots ca also compare differet areas of the prit. De facto stadard Members of the VE system geeratio are widespread i the ispectio of pharmaceutical packagig ad are geerally accepted. They have established themselves as a idustry stadard. Iteratioal Pharmaceutical systems from Visio Experts are beig deployed at compaies across the globe ad are available i may laguages. Traiig is held, ad iitial operatio ad servicig work are coducted, o site or remotely by highly qualified Visio Experts techicias.
4 Highest performace for two-sided ispectio i real-time LEAFLET for absolute text correctess of pharmaceutical leaflets The LEAFLET performs the PDF ispectio ad moitors the prit ru durig the productio of packagig iserts. For this the ispectio system is itegrated ito web presses or sheet-fed pritig machies. It ispects, without gaps, up to a prit width of 1050 mm ad a prit speed of 360 m/mi. The system is optimised for correctess of text ad dispeses with colour ispectio. Every flaw is displayed, reported ad logged, ad ca be used to cotrol the productio process, such as for markig or for the ejectio of defective sheets. Features: Two-sided ispectio of web or sheet PDF ispectio for the press proof ad for ay umber of prits Detectio of versio mix-ups, plate flaws ad text errors of ay kid 100% prit ru ispectio up to 360 m/mi or sheets/h ad 1050 mm width Very high resolutio Set-up of a ispectio job takes just a few momets Jobs are saved ad ca be reused The visualisatio system offers may optios, such as live zoom, flaw compariso ad display of flaw accumulatio Quality certificates with all flaw data ca be accessed over the etwork Differet alarm level categorisatios: flashig light, acoustic sigal, machie stop A record is made of itervetios by the machie operator ad ay commets All flaws are logged ad ca be saved as a database or PDF Good/poor images ad flaw size/positio/frequecy are stored Batchig of productio flaws Ackowledgemet fuctio for flaws reported Statistics data o productio ad quality Activatio fuctios for markig ad ejectio
5 Itegratio for automated 100% ispectio without iterruptio DIGITAL itegrated i Stora Eso Pita ik module for digital covertig. DIGITAL for the ispectio of digitally prited pharmaceutical packagig Special fuctios broade the deploymet spectrum of Visio Experts ispectio systems for digital pritig of pharmaceutical packagig such as package iserts, labels ad foldig cartos. I additio to the base fuctios of PDF compariso ad prit ru ispectio, the system features colour ispectio, workflow itegratio, readig of codes, OCR as well as flaggig ad ejectio that are specific to the pritig techology. The electroic itegratio ad data exchage with the pritig machie meas the ispectio cotiues automatically without iterruptio eve o job chages. Features: All fuctios o the VE LEAFLET I additio: L*a*b colour measuremet fuctio for colour moitorig durig the prit ru Character readig of character fots Arial, OCR-A ad OCR-B Readig of all prevalet barcodes Readig of all prevalet 2D codes Decodig of the GTIN label Readig ad decodig of serial codig Readig ad compariso with database Data iterfaces to the digital pritig machie VDMA-XML-P iterface
6 Precisio i colour ad text ispectio LABEL for the ispectio of labels ad blister films The LABEL is optimised for the ispectio of labels ad blisters durig the prit process. The product guaratees reliable detectio of misprits i arrow-web flexographic pritig presses ad offset pritig presses. Setup errors are detected with the optioal PDF module. With specially developed lights, the systems also perform highest-quality ispectio of prit o metallic surfaces such as blister films. Colour measurig spots esure colour cosistecy. Quality certificates ca either be geerated over a full order or over idividual rolls. Test features: Colour deviatios from delta E 2 owards Colour smearig ad stais Colour missig completely or partly PDF compariso (optioal) Register fluctuatios Rus ad streaks Dot friges Missig labels Text parts missig or icorrect Letters partially missig or smeared Text is puched Chads Prit iterruptios Foreig bodies Hickeys Wrikles
7 Prit ispectio requires a experieced parter Sice 2002 we are providig solutios for 100% prit ispectio. For more tha 10 years we have bee developig umerous iovatios for ew prit ispectio applicatios. Our speciality are tailored solutios for the global market of prited packagig material. Pharma packagig Flexible packagig Metal sheet decoratio Web break claims LEAFLET DIGITAL CARTON LABEL FLEX for ispectio of prited flexible substrates METAL for ispectio of decorated metal sheets PAPER for successful claims of paper caused web breaks About Visio Experts Visio Experts GmbH is a specialist i comprehesive ispectio i the productio of premium-quality prit products over the etire productio process. The systems i our family are used exclusively for 100% ispectio of prit ad fiishig processes i the graphic idustry. Applicatios rage from quality cotrol of paper ad colour measuremet to fial ispectio of the overall productio result with 100% prit image ispectio. Our image processig systems ad their techology therefore make a excellet cotributio towards flaw detectio ad result i cosiderable cost savigs. We are amogst the leadig suppliers - with over 300 istallatios performig 100% prit image ispectio i 15 coutries. Our solutios are workig i web ad sheet-fed pritig machies, ad for covertig equipmet. Our list of customers icludes leadig pritig machie maufacturers, iteratioal packagig maufacturers ad medium-sized busiesses. Visio Experts GmbH Am Sadfeld Karlsruhe / Germay Phoe: Fax: ifo@visio-experts.de
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