KUKA Industries. KUKA casting technology

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1 KUKA Industries KUKA casting technology

2 02 From the initial idea to operation and beyond: we support our customers with our solutions throughout the entire product life cycle.

3 Whether it s extreme heat, the handling of molten metal or extremely heavy components, the large amounts of dust, and work environments with high humidity: the environment in a foundry places a significant strain on both humans and machines and requires maximum robustness. In addition, there are exacting requirements on product quality, reproducibility, flexibility in production, quantities and time sequences. KUKA Industries combines automation and process knowledge and, as a globally active system integrator and general contractor, ensures that every system comes from a single source and that all system and automation components are perfectly integrated. Only in this way is it possible to provide the customer with a guarantee for demanding cycle times. Besides automation technology and control systems, KUKA Industries also offers customers the benefit of presses and deburring tools for this specific sector. Proven results by Reis and our partners, thru decades of testing and production throughout the world. With this, all systems and components can be interlocked via a central controller. For productive processes, we offer our customers a wide variety of solutions. Line or turntable casting systems are available, allowing customers to choose the optimal solution for their needs: Pressure and gravity tilting die casting automation Complete systems from a single source Compact casting cells Linear production lines Casting turntables Highest availability Optimum casting quality 03

4 Die casting automation We offer complete automation cells with standardized interfaces and extensive foundy-oriented peripherals from a single source. Our cell visualization allows our customers particularly user-friendly control. Engineering: 3D-installation plan, collision checks Standardized interfaces Removal robot and gripper Spraying robot Casting component cooling Deburring presses Deburring tools Special machines stations Safety devices Cell visualization on the action side 04

5 Gravity die casting automation and processing lines With fully coordinated automation solutions ranging from foundry fair collection and pouring robot, follow-up processing, quality assurance, cell control and gravity machines up to the production support software with new security features are met the demands of the caster. Core Assembly and core handling Casting and removal automation Complete cell control system with visualization Casting component cooling Gutting Deburring Roughing of cast iron Testing and quality assurance Palletizing 05

6 Core handling Our automation solutions offer complete core assembly cells. Special gripper technology ensures maximum safety when assembling sand cores to form a core package. In-house gripper design and manufacture 3D-system simulation 3D-design of workpieces Cycle time simulation Transfer and storage systems for core packages Trim tools and special machines We design and manufacture trim tools and special machines for aluminum, zinc and magnesium die casting as well as for permanent mold casting. We guarantee maximum process reliability by applying the highest functional and quality standards. Deburring tools with integrated machining On-site service for tool optimization Special trimming systems Special machines for broaching Sawing stations Special machinery 06

7 KUKA Industries from engineering to support, a globally operating partner KUKA Industries supplies complete systems from a single source. Units well matched to one another offer customers maximum availability and output. Complete systems from a single source Cooling of workpieces Marking Decoring Deburring Processing stations Packaging Consultation, planning, engineering, implementation all the way through to complete customer service all around the globe. We know what you need and have the right solution ready for you. One of the ways we ensure this is through our unique KUKA TechCenter. Our engineers carry out feasibility investigations and test the practicability of innovative concepts. Of course, the best kind of service is the kind you don t need to waste any words about because everything functions perfectly. KUKA Industries offers you exactly this kind of service - and it doesn t just start with maintenance and end with spare parts: from process and system training to comprehensive concepts for supplying and stocking spare and wearing parts, not forgetting maintenance, servicing, telediagnostics and hotline support. 07

8 Together with our affiliated companies, KUKA Robotics and KUKA Systems, we can be found locally all over the world. Argentina Australia Austria Belgium Brazil Canada Chile China Czech Republic Germany Hungary France Great Britain India Italy Japan Korea Malaysia Mexico New Zealand Norway Poland Portugal Russia Sweden Switzerland Singapore Slovakia Spain South Africa Taiwan Thailand Turkey USA For further information, please contact us at Headquarters KUKA Industries GmbH Bluecherstraße Augsburg Germany Tel Fax Reis GmbH & Co. KG Maschinenfabrik Walter-Reis-Strasse Obernburg Germany Tel Fax Specifications regarding the characteristics and usability of the products do not constitute a warranty of properties. They are intended to serve informative purposes only. Some items of equipment depicted in the illustrations are optional, and are not included in the standard scope of supply. Solely the respective contract of sale shall be binding in respect of the extent of our supplies. WM-Nr /1508/Guss/1e

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