SINGLE AND TWIN IN-LINE PUMPS
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1 OPERATING LIMITS Capacities up to: m /h Heads up to: 7 m Max. working pressure: bar Temperature range: to + or C ND of ports: to 7 H m 9 LRL-JRL - 7 Qm/h APPLICATIONS - SINGLE AND TWIN IN-LINE PUMPS Heating, Air conditioning, Secondary hot water motralec rue Lavoisier. ZA Lavoisier. 9 HERBLAY CEDEX Tel. : / Fax. : Demande de prix / service-commercial@motralec.com Low pressure heating systems. Chilled water systems. Cooling water systems. Secondary hot water distribution loop. Hz And for all industries requiring the pumping of clear liquids, chemically neutral and free of abrasive particles in suspension. single pump MGP control and protection box for. To be integrated in an existing panel twin pump (with standby pump) N.T. N o -/ENG. - Ed. /-
2 - ADVANTAGES : SECTIONAL DRAWING Thermal overload protection on all motors. Direct mounting on horizontal or vertical pipe or block. No coupling: no need for shaft alignment. Permanent de-aerating device on mechanical seal. Quick and easy installation. Practically no maintenance required. Availability of a standby pump at all times. Possibility of operating the two pumps in parallel. Changeover between pumps may be manual or automatic by MGP control box. DESIGN Pump Centrifugal, single-stage. Flanged casing, IN-LINE ports. Flanges with pressure ports. Lantern-bearing joining pump and motor. Dynamically balanced impeller fitted directly on motor shaft. Mechanical seal. Twin pumps in a single casing. Hydraulic separation by silent flap. Motors With lengthened shaft end. Shaft-rotor guide bearings chosen for silent operation. Thermal overload protection by built-in probe, with automatic reset. Speed : and 9 rpm Winding -ph. : - V over : V Frequency : Hz (optional Hz) Insulation class : F Protection : IP EC conformity : PR EN 9 CAUTION The thermal overload protection probe must be connected for the manufacturer's warranty to be valid. See electrical data. STANDARD CONSTRUCTION Main parts... Material Casing... Cast iron (FGL ) Spacer... Cast iron (FGL ) ND + C Polypropylene with fiberglass* Impeller{ ND + C Cast iron (FGL ) ND + C Cast iron (FGL ) Shaft... Stainless steel (ZCND 7/) Flap... Stainless steel (ZCND /9) Casing gasket... Ethylene-Propylene Mechanical seal... Graphite/Silicon carbide/ep * - - to and - to impeller made of FGL. ** ND : + C on request. Pump support brackets PUMP IDENTIFICATION : single pump code : twin pump code = pole, 9 rpm = pole, rpm Port Ø in cm Impeller Ø in cm Motor power in -/, -/,
3 - : SECTIONAL DRAWING Non-return flap () Pump support brackets and - PARTS LIST 9A Screw (pump casing-spacer) 9G Screw (spacer-motor) 9I Screw (impeller rear wear plate) 9J Screw (base plate or brackets) 9J Washer (under screw 9J) A Pump casing A Spacer A Impeller front wear ring A Impeller rear wear plate A Impeller A Mechanical seal stop ring A Deflector with circlip A Non-return flap 9A Washer (under impeller nut) ( 9A Nut (impeller) ( A Bush holder ( A Stationary seat mechanical ( A Rotary face } seal ( 9A Casing O-ring ( 7A Bush holder O-ring ( A Pump support brackets ( A Pump base plate ( A Gauge tapping plugs ( A Casing drain plugs ( A Air vent cock ( 7A Impeller key ( A Electric motors ( ) Recommended spare parts MECHANICAL SEAL Operating limits with glycolated water: Max. concentration % for max. temperature + 7 C. Above, contact us.
4 - : PRE-SELECTION GRAPHS Imp gpm 9 7 ND ND ND POLE - Hz, Qm / h Ql /min Ql /s 7 7 Imp gpm 7 ND ND POLE - Hz Qm /h Ql /min Ql /s PERMISSIBLE MOUNTING on vertical or horizontal pipe, or on solid base. (a) (a) pump base that can be separated from the casing if necessary. direct mounting on pipe possible up to. ports up to ND and 9 max.
5 ~/Hz V V P S RT P S RT MGP P P P P P/P MODE P + P RESET P P ON/OFF C ON FAULT ON FAULT 9 C RD RT 7 ~/Hz V V P S RT P S RT MGP P P P P P/P MODE P + P RESET P P ON/OFF C ON FAULT ON FAULT 9 C RD RT 7 ~/Hz V V P S RT P S RT MGP P P P P P/P MODE P + P RESET P P ON/OFF C ON FAULT ON FAULT 9 C RD RT 7 ~/Hz V V P S RT P S RT MGP P P P P P/P MODE P + P RESET P P ON/OFF C ON FAULT ON FAULT 9 C RD RT 7 - : PRE-SELECTION GRAPHS Hydraulic performances with one pump in operation Imp gpm ND ND ND POLE - Hz, Qm /h Qm /h 7 9 pumps in operation Imp gpm ND ND 7 7 POLE - Hz Qm /h Qm /h pumps in operation MGP MGP MGP MGP PERMISSIBLE* MOUNTING on vertical or horizontal pipe, or on solid block. (a) (a) pump base that can be separated from the casing if necessary. *To prevent the flap from malfunctioning, do not mount a butterfly valve directly on flange. possible mounting position, up to, but needs periodical changeover to avoid trapped air at the high point. ports up to ND and 9 max.
6 - POLE - POLE - Hz - POLE - Hz POLE - Hz - POLE - Hz POLE - Hz - POLE - Hz
7 POLE - - POLE - Hz Imp gpm -/, - POLE - Hz -/ -/ - -/, Qm/h 7 9 QI/min QI/s - POLE - Hz - POLE - Hz Imp gpm -/, -/ -/ -/ 7, -/ -/, - POLE - Hz -/ - POLE - Hz -/ -/,, QI/min QI/s 7
8 - POLE Imp gpm 7 9 -/ - / - - / -/, - /, - / - / - POLE - Hz /, Imp gpm 7 9 -/9 -/ -/9 9 -/7, -/, 9 - POLE - Hz -/ -/ - Qm /h 7 - QI/min QI/s Qm /h QI/min QI/s Imp gpm -/ -/ - POLE - Hz -/7 -/ -/,, -/ -/ -/ - QI/min QI/s POLE - POLE - Hz IF THE INSTALLATION - POLE - Hz REQUIRES SPECIAL ARRANGEMENTS FOR ACOUSTIC INSULATION, SELECT PUMPS AT RPM., 7,
9 POLE - - POLE - Hz IF THE INSTALLATION REQUIRES SPECIAL ARRANGEMENTS FOR ACOUSTIC INSULATION, Imp gpm 7 -/ -/9-9/7, 9 7, -/ -/ -9/9 - POLE - Hz - SELECT PUMPS AT RPM Qm/h 7 QI/min QI/s 9 - POLE - Hz - POLE - Hz Imp gpm -/7, - POLE - Hz - POLE - Hz -/ -/ -/ -/, Qm/h Qm/h 7 9 QI/min QI/s
10 - POLE - POLE - Hz Imp gpm -/ - POLE - Hz -/, -/, -/, -9/, - - -/, Qm/h QI/min 7 QI/s - POLE - Hz - POLE - Hz POLE - Hz Imp gpm -/, - POLE - Hz -/ -/ -9/, - Qm/h Qm/h 7 9 QI/min QI/s
11 POLE - - POLE - Hz Imp gpm -/,, - POLE - Hz -/, -/ -/7, -9/ -/, Qm/h QI/min QI/s Imp gpm -/, -/ -/ 7, -/ -/-/ -/, - POLE - Hz -/ Imp gpm 7 -/7, -/7, -/, 7, -/9 - POLE - Hz -/ -/ -/ QI/min QI/s Qm/h QI/min QI/s Imp gpm 7 9 -/ -/ -/, -/ -/ - POLE - Hz Imp gpm 7 9 -/ -/9 -/9 -/7, 9 -/,, -/ -/ -/, -/ -/ - POLE - Hz - - QI/min QI/s Qm/h QI/min QI/s
12 - POLE Imp gpm -/ - POLE - Hz STANDBY OPERATION P OR P -/ -/ -/,, -/7 -/ -/ -/ - QI/min QI/s ONE PUMP ON STANDBY FOR OPERATING RELIABILITY WITHOUT STOPPING THE INSTALLATION Changeover and programming of pump operation by MGP control box - POLE - Hz OPERATION IN PARALLEL P + P H m curve curve pump losses of head curve H + = for pumps + combined = B DISMANTLING A MOTOR-HEAD H = A = replacement of mobile unit (motor, impeller, seal, and spacer). cover +gasket } CONSULT US } optional, extra cost BLANK COVER WITH GASKET type of pump ORDER ITEM with impellers REFERENCE REFERENCE ND to COUV. 9 X ND 7 to COUV. 9 F Above and up to ND COUV. 999 X Q Q + Qm/h Twin pumps are installed for dependability, to make sure that the installation will not be shut down if one pump fails. However, the MGP box also allows parallel operation of the two pumps. Running both pumps increases the flowrate for a given loss of head in the mains. The resulting pump characteristic curve ( + ) is found by doubling the flowrate at each head. The losses of head in the mains are proportional to the square of the flowrate. Point A: one pump in operation. Point B: two pumps in operation.
13 POLE - Imp gpm -/ -/ - POLE - Hz IF THE INSTALLATION REQUIRES SPECIAL Imp gpm 7 - POLE - Hz -/, ARRANGEMENTS FOR ACOUSTIC INSULATION, SELECT PUMPS AT RPM. -/9-9/7, -7/7, 7, -9/9 Qm/h Qm/h QI/min 7 QI/s Qm/h QI/min 7 9 QI/s Imp gpm -/7, - POLE - Hz -/, -/ -/ Qm/h Qm/h 7 9 QI/min QI/s CONTROL BOX MGP Imp gpm -/7, - POLE - Hz -/7, -/, -/ Control and thermal overload protection of motors. Operating reliability through automatic starting of the standby pump if the pump in service fails. For further technical information, see data sheet for MGP control boxes Qm/h QI/min QI/s
14 - to Suction-discharge flanges PN ND D c g holes mm mm mm n x Ø x x x x x x x 9 x Drain plug Ø / Air vent cock Pressure gauge connection ports Ø / G ND POLE ORDER MOTOR SUCT. OVERALL h L P P P BASE PLATE weight REFERENCE P power / -ph DISCH. H L P X Y Z Z e V V PORTS A A ND mm mm mm mm mm mm mm mm mm mm mm mm mm kg -/ / / / / / / / / / / / / / / / / / / / / / / /.7.7.. / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / MOTORS EQUIPPED WITH THERMAL OVERLOAD PROTECTION PROBE. * * * * ELECTRICAL DATA AND DIMENSIONS AT RPM
15 POLE ELECTRICAL DATA AND DIMENSIONS AT RPM ORDER MOTOR SUCT. OVERALL h L P P P P BASE PLATE weight REFERENCE P power / -ph DISCH. H L P X Y Z Z e V V PORTS A A ND mm mm mm mm mm mm mm mm mm mm mm mm mm mm kg -/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / * -/ * -/ * -/ * -/ * -/ * -/ * -/ / * -/ / / / / / / * -/ * -/ * -/ * -/ * -/ * -/ * -/ * -/ / / / / / / / * -/ * -/ * -/ * -/ * -/ * -/ * -/ * -/ / / / * MOTORS EQUIPPED WITH THERMAL OVERLOAD PROTECTION PROBE. - to to Drain plug Ø / Air vent cock Pressure gauge connection ports Ø / G RECOMMENDED ACCESSORIES RECOMMENDED ACCESSORIES Motor safety circuit breaker (). Control and protection box for MGP motors (). Blank off cover (). Round counter-flanges (to be welded) PN. Isolating valves. Pressure gauge kit. Anti-vibration sleeves.
16 - - POLE ELECTRICAL DATA AND DIMENSIONS AT 9 RPM Suction-discharge flanges PN ND Drain plug Ø / G Air vent cock Pressure gauge connection ports Ø / G ND D c g holes mm mm mm n x Ø x x x x x ORDER MOTOR SUCT. OVERALL h L P P P BASE PLATE weight REFERENCE P power / -ph DISCH. H L P X Y Z Z e V V PORTS A A ND mm mm mm mm mm mm mm mm mm mm mm mm mm kg -/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /... -/... -/.... -/ / / / / / Drain plug Ø / Air vent cock Pressure gauge connection ports Ø / G ORDER MOTOR SUCT. OVERALL h L P P P P BASE PLATE weight REFERENCE P power / -ph DISCH. H L P X Y Z Z e V V PORTS A A ND mm mm mm mm mm mm mm mm mm mm mm mm mm mm kg -/ / / / / / / / / / / / / / / / / / motralec rue Lavoisier. ZA Lavoisier. 9 HERBLAY CEDEX Tel. : / Fax. : Demande de prix / service-commercial@motralec.com
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