Hydro-electric pressure switch. Type HED 8. Contents. Features. RE Edition: Replaces: 02.12

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1 Hydro-electric pressure switch ype HED 8 RE 5006 Edition: Replaces: 0. Component series X Max. operating pressure 60 bar B000+B000 Features For subplate mounting/pipeline installation For flange connection according to ISO 687 As vertical stacking element in connection with sandwich plates according to ISO 0 5 pressure ratings adjustment types: Spindle with/without protective cap Spindle with scale, with/without protective cap Rotary knob with scale Lockable rotary knob with scale Electrical connection With valve connector of design A (large cubic connector) with M x connector Micro switch with NC/NO contact function Potential-free switching of currents from ma to A UL approval for pressure ranges up to 50 bar Contents Features Ordering data Function, section, symbol echnical data Characteristic curves: Switching pressure differential 6 Dimensions 7 Installation information 0 Ordering code: Sandwich plate size 6 Symbols, variant no.: Sandwich plate size 6 Dimensions: Sandwich plate size 0 Ordering code: Sandwich plate size 0 Symbols, variant no.: Sandwich plate size 0 Dimensions: Sandwich plate size 0 5 Electrical connection 6 Mating connectors 6 Further information 6 RE 5006, edition: 05-06, Bosch Rexroth AG

2 /6 HED 8 Pressure Switch Ordering data HED8 X / * 0 Piston type pressure switch HED8 0 Flange connection (ISO 687)) OH Subplate mounting OP Pipeline installation OA 0 Component series (60 69: unchanged installation and connection dimensions) X 0 Max. pressure rating 50 bar 50 Max. pressure rating 00 bar 00 Max. pressure rating 00 bar 00 Max. pressure rating 50 bar 50 Max. pressure rating 60 bar 60 Electrical connection 05 Individual connection Without mating connector; connector DIN EN K ) Without mating connector; connector IEC , M x, A-coding K5 ) Adjustment type 06 Spindle with internal hexagon, without scale, without protective cap no code Spindle with internal hexagon, without scale, with protective cap, sealing Spindle with scale, without protective cap A 5) Spindle with scale, with protective cap AS 5) lockable rotary knob with scale KS ; 5) Rotary knob with scale KW 5) Seal material 07 NBR seals no code FKM seals Low-temperature seal (max. 5 bar) Observe compatibility of seals with hydraulic fluid used! (Other seals upon request) 08 Further details in the plain text S V M ) Sandwich plate for vertical stacking, separate order, see accessories ) Not permissible for vertical stacking, not with low-temperature seal, without UL approval ) Mating connectors, separate order, see accessories ) H-key, material no. R , is included in the scope of delivery 5) he exact setting of the switching pressure is only possible using a pressure gauge (scale is used as orientation) Accessories Sandwich plates for vertical stacking see page and. Mating connectors for the electrical connection see page 6. Bosch Rexroth AG, RE 5006, edition: 05-06

3 Pressure Switch HED 8 /6 Function, section he hydro-electric pressure switch type HED 8 is a piston type pressure switch. It basically comprises of housing (), installation kit with piston (), compression spring (), adjustment element () and micro switch (5). If the pressure to be monitored is below the set pressure, the micro switch (5) is operated. he pressure to be monitored is applied via the nozzle (7) at the piston (). he piston () is supported by the spring plate (6) and acts against the continuously adjustable force of the compression spring (). he spring plate (6) transmits the movement of the piston () onto the micro switch (5) and releases the latter when the set pressure is reached. his switches the electric circuit on or off, depending on the circuit set-up. he mechanical positive stop of the spring plate (6) protects the micro switch (5) in case of a sudden pressure drop from mechanical destruction and, in case of overpressure, prevents solid compression of the compression spring () P ype HED 8 OH-X/ K ype HED 8 OH-X/ KS Notes: In order to increase the life cycle, the pressure switch should be mounted with low vibrations and protected from hydraulic pressure surges. Symbol P ype HED 8 OP-X/ KA ype HED 8 OP-X/ KAS P P ype HED 8 OA-X/ KKW ype HED 8 OA-X/ KKS RE 5006, edition: 05-06, Bosch Rexroth AG

4 /6 HED 8 Pressure Switch echnical data (For applications outside these parameters, please consult us!) General Mass kg 0.8 Installation position Ambient temperature range Sine test according to DIN EN : ransport shock according to DIN EN :995-0 Bump test according to DIN EN :995-0 Noise test according to DIN EN : Conformity any C -5 to +50 (NBR seals) -0 to +50 (FKM seals) -0 to +50 (low-temperature seals) Hz, max. 0 g, 0 double cycles 5 g / ms 5 g / 6 ms Hz min CE DIN EN 6058-: 00 / A: 008 DIN EN 6097-: 007 / A: 0 DIN EN : 00 / A: 009 DIN EN 6059: 99 / A: 0 UL CCC GB UL 508 7th edition File No E0 (up to 50 bar) Hydraulic Pressure rating bar Max. operating pressure Conformity NBR/FKM seals bar M version bar Pressure adjustment range (decreasing) bar Pressure differential per rotation ) bar Hydraulic fluid ) Hydraulic fluid temperature range (at the valve operating ports) see table below Viscosity range mm /s Maximum permissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 06 (c) Load cycles C (NBR seals) (FKM seals) (low-temperature seals) Class 0/8/5 ) 5 million Hydraulic fluid Classification Suitable sealing materials Mineral base oils HL, HLP, HLPD, HVLP, HVLPD NBR, FKM low-temperature seals Bio-degradable Flame-resistant Standards Data sheet DIN Insoluble in water HEG NBR, FKM ISO HEES Soluble in water HEPG FKM ISO 580 Water-free HFDU, HFDR FKM ISO 9 90 Containing water HFC (Fuchs Hydrotherm 6M, Petrofer Ultra Safe 60) NBR ISO 9 90 Important information on hydraulic fluids: Flame-resistant contains water: For more information and data about the use of other hydraulic Maximum pressure differential per control edge 50 bar fluids, refer to data sheets above or contact us! Pressure pre-loading at the tank port > 0% of the pressure here may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.). differential, otherwise increased cavitation Life cycle as compared to operation with mineral oil HL, he flash point of the hydraulic fluid used must be 0 K higher HLP 50 to 00% than the maximum solenoid surface temperature. Bio-degradable and flame-resistant: When using these hydraulic fluids that are simultaneously zinc-solving, zinc may accumulate (700 mg zinc per pole tube). FKM Bosch Rexroth AG, RE 5006, edition: 05-06

5 Pressure Switch HED 8 5/6 echnical data (For applications outside these parameters, please consult us!) Electrical Electrical connection Protection class according to DIN EN 6059 with K connector with K5 connector with K connector with K5 connector Maximum switching frequency /h 700 Switching accuracy (repetition accuracy) EN , -pole + PE IEC , M x, A-coding, -pole IP 65 with mating connector fitted and screwed in place IP 67 with mating connector fitted and screwed in place < ± % of the set pressure Switches according to VDE 060-/DIN EN ransition resistance mω < 50 Insulation coordination Overvoltage category Contamination Degree of contamination Bounce time ON ms < 5 OFF ms < 5 Minimum current ma.0 with V DC Maximum current with K connector A 0.5 at 50 V DC, inductive 0. at 5 V DC, inductive 0. at 50 V DC, inductive.0 at 50 V AC with K5 connector A 0.5 with 8 V DC, inductive.0 with 8 V DC, ohmic load Switching power Switching cycles Voltage U in V Ohmic load max. in A Inductive load, max. in A with K connector million 50, AC A for million circuits 0,5 A, cos. ϕ = 0,6 for mil. circuits With K and K5 connectors million, DC A for million circuits 0.5 A for million circuits 5 million, DC 5.0 ma for 5 million circuits ) Direction of rotation: clockwise set pressure increase anti-clockwise set pressure decrease ) he cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and at the same time increases the life cycle of the components. For the selection of the filters see RE 5006, edition: 05-06, Bosch Rexroth AG

6 6/6 HED 8 Pressure Switch Characteristic curves: Switching pressure differential (measured with HLP6, ϑ Oil = 0 ± 5 C) Switching pressure differential in bar Switching pressure differential in bar Switching pressure differential in bar Pressure rating 50 Pressure rating Lower switching pressure in bar Pressure rating 00 Pressure rating Lower switching pressure in bar Pressure rating Lower switching pressure in bar Switching pressure differential in bar Lower switching pressure in bar Lower switching pressure in bar Notes: he switching pressure differential may increase within the course of the life cycle due to the deterioration of the oil quality and the of load cycles. Bosch Rexroth AG, RE 5006, edition: 05-06

7 Pressure Switch HED 8 7/6 Dimensions: ype HED 8 K (dimensions in mm) 0 5 Ø9 ±0, ype HED 8 OH 8 max. Ø6 x M5-8 0 G/ DIN 85-7, max. 78 max ±0, Connection dimensions 0 0 ype HED 8 OA 0 x Ø5, max. Ø 7 max ype HED 8 OP 0 x Ø5, ,0/00 Rzmax For item explanations see page 9. Required surface quality of the device contact surface (for OH and OP designs) RE 5006, edition: 05-06, Bosch Rexroth AG

8 8/6 HED 8 Pressure Switch Dimensions: ype HED 8 K5 (dimensions in mm) ype HED 8 OH max. Ø6 x M Ø9 ±0, G/ DIN 85-7, max. 78 max ±0, Connection dimensions 0 0 ype HED 8 OA 0 x Ø5, max. Ø 7 max ype HED 8 OP 0 x Ø5, ,0/00 Rzmax For item explanations see page 9. Required surface quality of the device contact surface (for OH and OP designs) Bosch Rexroth AG, RE 5006, edition: 05-06

9 Pressure Switch HED 8 9/6 Dimensions Adjustment type KW Adjustment type KS Adjustment type - Adjustment type S 5 Adjustment type A 6 Adjustment type AS 7 Seal ring 8 Space required to remove the key 9 Space required to remove the mating connector 0 Hexagon SW7 (with adjustment type KS ) Internal hexagon SW0 Mating connector without circuitry for K connection (separate order see page 6) Mating connector with circuitry for K connection (separate order, see page 6) Mating connector for K5 connection (separate order see page 6) 5 Mating connector suitable for K5, angled (separate order see page 6) 6 Mating connector for K5 connection with cable (separate order see page 6) 7 Valve mounting screw (separate order) for type HED 8 OH hexagon socket head cap screws metric ISO 76 - M5 x flZn-0h-L Friction coefficient µ total = 0.09 to 0., ightening torque M A = 6 +0,5 Nm, Material no. R Maximum diameter of the counterpart connection bore (type HED 8 OH ) 9 Maximum diameter of the counterpart connection bore (type HED 8 OP ) 0 Valve mounting screws (separate order) for type HED 8 OA and OP hexagon socket head cap screws metric ISO 76 - M5 x flZn-0h-L Friction coefficient µ total = 0.09 to 0., ightening torque M A = Nm, Material no. R RE 5006, edition: 05-06, Bosch Rexroth AG

10 0/6 HED 8 Pressure Switch Installation information: ype HED 8 OH in vertical stacking NG6 (dimensions in mm) max. 98 max min min ,5 max. 0 B P A 8 0 max. 95 H H H Pressure switch HED 8 OH for use in stacking assemblies (can be assembled staggered by x 90 ) he mounting option of the pressure switch depends on the set-up of the next stacking assembly subplate. Sandwich plate type HSZ 06A... for use of the pressure switch as stacking element (see page ) Space required to remove the key Space required to remove the mating connector Mating connector H H H K connection, without circuitry K connection, with circuitry K5 connection, angled K5 connection, straight 89 0 Bosch Rexroth AG, RE 5006, edition: 05-06

11 Pressure Switch HED 8 /6 Installation information: ype HED 8 OH in vertical stacking NG0 (dimensions in mm) max. 98 max min min max. 0 B A B A P H 70 H 8 0 max. 97 H Pressure switch HED 8 OH for use in stacking assemblies (can be assembled staggered by x 90 ) he mounting option of the pressure switch depends on the set-up of the next stacking assembly subplate. Sandwich plate type HSZ 0A... for use of the pressure switch as stacking element (see page ) Space required to remove the key Space required to remove the mating connector Mating connector H H H K connection, without circuitry K connection, with circuitry K5 connection, angled K5 connection, straight 89 0 RE 5006, edition: 05-06, Bosch Rexroth AG

12 /6 HED 8 Pressure Switch Ordering code: Sandwich plate size 6 (separate order) HSZ 06 A X / 00 * 0 Sandwich plate HSZ 0 Size Porting pattern according to ISO A 0 no. (see below) Component series 0 9 (0 9: unchanged installation and connection dimensions) X Seal material 06 NBR seals no code FKM seals V Low-temperature seal (max. 5 bar) M Observe compatibility of seals with hydraulic fluid used! (Other seals upon request) 07 Further details in the plain text Symbols, variant no.: Sandwich plate size 6 ( = component side, = plate side) Pressure switch effective in channel... Plate height Mass 0.5 mm 0.8 kg mm.0 kg mm 0.8 kg mm.0 kg mm 0.8 kg mm.0 kg mm 0.8 kg mm.0 kg mm 0.8 kg 6 Bosch Rexroth AG, RE 5006, edition: 05-06

13 Pressure Switch HED 8 /6 Dimensions: Sandwich plate size 0 for type HED 8 OH as vertical stacking element (up to 50 bar) (dimensions in mm) x M5; 8 0,5,5 89 0,5 x M5; 8 6,5 A P B 0 0,5 Ø9,5;,5 / M8 x ; 8 x Ø5, Ø9,5;,5 / M8 x ; 8 5 0,0/00 Seal ring hrough hole for valve mounting Screw-on surface for pressure switch Plate height 0.5 mm or 0 mm, optional 5 Porting pattern according to ISO Rzmax Required surface quality of the plate contact surface RE 5006, edition: 05-06, Bosch Rexroth AG

14 /6 HED 8 Pressure Switch Ordering code: Sandwich plate size 0 (separate order) HSZ 0 A X / 00 * 0 Sandwich plate HSZ 0 Size Porting pattern according to ISO A 0 no. (see below) Component series 0 9 (0 9: unchanged installation and connection dimensions) X Seal material 06 NBR seals no code FKM seals V Low-temperature seal (max. 5 bar) M Observe compatibility of seals with hydraulic fluid used! (Other seals upon request) 07 Further details in the plain text Symbols, variant no.: Sandwich plate size 0 ( = component side, = plate side) Pressure switch effective in channel... Mass kg kg kg kg Bosch Rexroth AG, RE 5006, edition: 05-06

15 Pressure Switch HED 8 5/6 Dimensions: Sandwich plate size 0 for type HED 8 OH as vertical stacking element (up to 50 bar) (dimensions in mm) x M5; 8 Ø9,6;,5 / M8 x ; 8 8,5 9 x M5; 8 Ø9,6;,5 / M8 x ; 8 P 70 A B A B 50 x Ø6,6 0,0/00 Seal ring hrough hole for valve mounting Screw-on surface for pressure switch Porting pattern according to ISO Rzmax Required surface quality of the plate contact surface RE 5006, edition: 05-06, Bosch Rexroth AG

16 6/6 Electrical connection according to DIN EN K without indicator light K with indicator light K5 Mating connectors PE p ge 0 (MP) gn PE p p Switching function erminals -: Contact opens in case of pressure increase erminals -: Contact closes in case of pressure increase Switching function erminals -: Contact opens in case of pressure increase erminals -: Contact closes in case of pressure increase Mating connectors according to DIN EN For connection K For details and more mating connectors see data sheet Material Without circuitry With circuitry (indicator light) AC/DC, C Color 0 V, C 6 V 6 0 V 6 60 V 90 0 V 80 0 V black R90070 R R R90070 R R For K5 connection For details and more mating connectors see data sheet Material Color -pole, M x with screw connection (PG9), C -pole, M x with PUR cable, m long, C -pole, M x with screw connection (PG9), angled C black R R R Further information Note: For general notes on safety, assembly or commissioning, see operating instructions: B Hydraulic valves for industrial applications Bosch Rexroth AG Hydraulics Zum Eisengiesser 9786 Lohr am Main, Germany elefon +9 (0) 9 5 / 8-0 documentation@boschrexroth.de his document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without the consent of Bosch Rexroth AG. he data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. his information also does not release the user from exercising his/her own judgment and conducting his/her own testing. Our products are subject to a natural process of wear and aging. Bosch Rexroth AG, RE 5006, edition: 05-06

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