Sandvik TH540 Technical Specification
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1 Technical Specification APPLICATIONS The is a high performance 40 tonne articulated underground dump truck for use in 5,0 x 5,0 meter haulage ways. Operator safety, health and comfort are enhanced by the enclosed, vibration isolation, ISO approved cabin. The TH540 is well suited for: level or steep ramp production haulage in medium to large mines mine development projects in medium to large mines tunneling projects with restricted height 3 pass loading with the Sandvik LH514 loader Capacities Payload capacity kg lb Dump box 22,0 m 3 28,8 yd³ Main dimensions Total length mm 421 Maximum width mm 121 Height mm 114 Height of the box mm 113 Dump Box Motion Times & Movements Discharging time 14,0 sec Dumping angle 61 º Speeds Forward & Reverse (Level / Loaded) 1st gear 5,5 km/h 3,4 mph 2nd gear 7,2 km/h 4,5 mph 3rd gear 9,8 km/h 6,1 mph 4th gear 13,0 km/h 8,1 mph 5th gear 17,2 km/h 10,7 mph 6th gear 22,8 km/h 14,2 mph 7th gear 31,1 km/h 19,3 mph Reversing with 1st and 3rd gear Reserves the right to change this specification without further notice. 1 / 6
2 DIMENSIONS (SIDE VIEW) DIMENSIONS (TOP AND REAR VIEW) Reserves the right to change this specification without further notice. 2 / 6
3 POWER TRAIN Engine Diesel engine Volvo TAD1640VE (Tier 2) Output 405 kw ( rpm Torque rpm Number of cylinders In-line 6 Displacement 16,1 l Cooling system Liquid cooled Combustion principle 4-stroke, direct injection, turbo charged, after cooled Air filtration Dry type Electric system 24 V Exhaust system Heat shield for exhaust manifold & turbo Average Fuel 49,0 l/h (at 50% load) Consumption Fuel Tank Capacity 700 l (185 gal) Converter Dana C9000 series Transmission Dana 8000 series With lock-up Power shift transmission with automatic electric shift. Seven gears forward and two reverse. Axles Front axle Kessler D106, oscillation ±13º Rear axle Kessler D106, fixed Tires Tire size 29.5R25 E4** Brand and type subject to availability VEHICLE WEIGHTS Operating weights Total operating weight kg lb Front axle kg lb Rear axle kg lb Loaded weights Total loaded weight kg lb Front axle kg lb Rear axle kg lb STANDARD OPERATORS COMPARTMENT ISO certified ROPS/FOPS cabin with air conditioning Height mm 114 FRAME Rear and front frame Central hinge STEERING HYDRAULICS Welded steel box construction Box constructed, adjustable lower bearing Fully hydraulic, center articulated, power steering with two double acting cylinders. Closed centre system with a load sensing piston pump and pilot operated orbitral wheel steering. Turning Radius Turning angle ±42,5 Inner mm 197 Outer mm 360 Main Components Hydraulic pump Control valve Cylinders DUMP BOX HYDRAULICS Variable displacement piston pump Pilot operated 125 mm bore X 90 mm rod Full hydraulic system, equipped with variable displacement piston pump. Oil flow to box hydraulic system from the steering hydraulics. Oil flow from the brake circuit pump is divided to the brake system and the oil cooler motor. Main Components Hydraulic pump Control valve Cylinders (2) Hydraulic oil tank capacity BRAKES Variable displacement piston pump Solenid operated 160 mm bore 110 mm rod 225 l (60 gal) Service brakes are spring applied, hydraulically released, liquid cooled (LCB) multi-disc brakes on all wheels with two separate circuits for the front and rear axles. Service brakes also function as an emergency brake, when the emergency brake system is engaged. Main Components Pressure accumulator Piston type with charging valve Brake valve foot operated pedal, fully modulated Brake hydraulic tank Automatic Brake Activation 100 l (26,4 gal) ABA Reserves the right to change this specification without further notice. 3 / 6
4 ELECTRICAL EQUIPMENT Alternator 2 x 28 V 140 A, Bosch Batteries 2 x 12V, 160 Ah Starter 24V Lights Driving 4 x H365W, front & rear Working 1 pc (H3 65 W) Parking 4 pcs Brake 2 pcs Turn signals 4 pcs Instrumentation 5,7 in LCD display SAFETY AND ERGONOMICS ROPS/FOPS certified operators compartment Low frequency suspension seat Adjustable armrests Seat belt Lockable main switch Reverse alarm (CEN) External shutdown, 2 pcs in rear ABA brake system STANDARD MANUALS Instructions Manual - Operator s Manual Hard copy, EU-languages - Maintenance Manual Hard copy, EU-languages Parts Manual Hard copy, English Service and Repair Hard copy, English Manual ToolMan CD (2 pcs) Electronic, in pdf. format, includes all the above manuals OTHER STANDARD EQUIPMENT Auxiliary Engine Brake - Volvo VEB (D16 only) Cyclone pre-filter for A/C device Fire extinguisher, 12 kg (CEN) Flashing beacon Reversing camera Wheel chocks and brackets OPTIONAL EQUIPMENT Alternative Engines Volvo TAD1344VE, Euro Stage Tier kw (472 hp)@2100rpm, rpm Volvo TAD1660VE, Euro stage 3B / Tier 4i 405 kw (543 rpm, rpm Alternative boxes Material density (t/m³) 2,2 2,0 1,7 Volume (m³) 18,0 20,0 24,0 Width(mm) Ejector box 20,0 m³, width mm Additional Options Electrical retarder TELMA Lower cabin, 2670 mm Cover grills for lamps Gear limit TBA Emergency steering (CEN) Fire suppression system Sandvik FS1000 with auto engine shutdown Fire suppression system ANSUL, two tank system with 8 nozzles (CEN) including auto engine shutdown Fire suppression system ANSUL, two tank system with 8 nozzles (CEN), CHECKFIRE, including auto engine shutdown Jump start Spare rim 29.5R25 Cold climate package (incl. cabin heater, cabin window defroster and side mirrors with defrost system) Safety rails Wiggins fuel fill system Wiggins fill set (hydr., transmission and engine oil) LinkOne spare part manual CatBase spare part manual Accordance with CE norms (CEN) Pressure accumulator certificates Tyre Pressure Monitoring System Driving direction lights Reserves the right to change this specification without further notice. 4 / 6
5 GRADE PERFORMANCE Volvo TAD1640VE Tier 2 and TAD1660 Tier 4i Calculated with 2% rolling resistance With lock-up Empty Percent grade st gear (km/h) 5,5 5,4 5,4 5,4 5,4 2 nd gear (km(h) 7,2 7,2 7,1 7,1 7,0 3 rd gear (km/h) 9,8 9,7 9,7 9,6 9,5 4 th gear (km/h) 13,0 12,8 12,7 12,5 12,4 5 th gear (km/h) 17,2 16,9 16,6 16,4 14,4 6 th gear (km/h) 22,8 22,3 21,8 19,4 7 th gear (km/h) 31,1 30,1 26,1 Loaded Percent grade st gear (km/h) 5,5 5,4 5,3 5,3 5,2 2 nd gear (km(h) 7,2 7,1 7,0 6,9 6,6 3 rd gear (km/h) 9,8 9,6 9,4 8,8 5,0 4 th gear (km/h) 12,9 12,6 11,8 9,2 5 th gear (km/h) 17,1 16,5 12,4 6 th gear (km/h) 22,6 20,3 7 th gear (km/h) 30,6 PRODUCTIVITY CURVE Reserves the right to change this specification without further notice. 5 / 6
6 TRACTIVE EFFORT CURVE Reserves the right to change this specification without further notice. 6 / 6
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