Siemens AG ET 200 Safety Motor Starter Solutions Perfect for every safety application. Safety Integrated. Answers for industry.

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1 ET 200 Safety Motor Starter Solutions Perfect for every safety application Safety Integrated Answers for industry.

2 ET 200S Safety Motor Starter Solution PROFIsafe ET 200pro Safety Motor Starter Solution local Our goal: Solving safety tasks easily and consistently Motor starters reliably ensure the availability of entire system components and are indispensable for today s various industrial applications. Our ET 200S and ET 200pro motor starters set new standards. Based on stateof-the-art technology, they accommodate a multitude of features for more efficient motor starting and monitoring. They are based on tried-and-tested standard components and can be seamlessly integrated in your safety concept without major configuration expenditures. This offers ideal prerequisites: for machine/system manufacturers by facilitating efficient and fast responding to customer requests for system operators by supporting economic modernization and upgrading to state-of-the-art safety technology 2

3 Safety Integrated: Integrated safety concept with PROFIsafe SINUMERIK / SIMODRIVE SIMATIC ET 200S DP/DP coupler SIMATIC S7-400F SIMATIC S7-300F Standard systems PROFINET PROFIBUS EMERGENCY STOP EMERGENCY STOP SIMATIC ET 200S with failsafe motor starter Laser scanner Operator panel SIMATIC ET 200pro with motor starter Safety Integrated: Local safety concept without PROFIsafe PROFINET PROFIBUS SIMATIC S7-300 SIMATIC ET 200S with motor starter SIMATIC ET 200pro with motor starter Totally Integrated Automation: Safety applications included Totally Integrated Automation facilitates consistent automation throughout all system components both for the production as well as for the process industry. All corporate levels are linked from incoming goods to outgoing goods, from the field level to the production level, right up to the company control level. The unique advantage: Safety Integrated consistently pursues the Totally Integrated Automation approach. All solutions, products and components pertaining to safety technology are bundled in our global portfolio for all industrial sectors. The suitable solution for all requirements Enhanced system availability and increased flexibility at the same time: Our ET 200 Safety Motor Starter solutions are customized to your requirements. They facilitate the safety-oriented disconnection of motors and are predestined for virtually all applications up to Category 4 or SIL 3. Certifications in accordance with EN and IEC form the basis for their universal applicability. As part of the distributed SIMATIC ET 200 I/O system, all motor starters can be smoothly integrated in the existing automation system via PROFIBUS or PROFINET. The system s finely modular architecture ensures the optimum mapping of all applications whether for single machines or the entire system. Thanks to the significantly reduced configuration and wiring expenditures, our Safety Motor Starter solutions also convince in terms of economic efficiency. This covers all sectors of production and process automation. Our solutions meet any and all requirements wherever availability and flexibility are of the essence. Two different safety concepts are generally offered: Safety Motor Starter Solution PROFIsafe In combination with a safe control and the PROFIBUS or PROFINET bus systems, these solutions are optimally suited for particularly demanding and interlinked safety applications. Safety Motor Starter Solution local The ideal systems for localized safety applications. They operate autonomously and therefore don t require a safe control. For modernizations based on this solution, already existing local safety circuits can be integrated and thus further used. 3

4 Overview of motor starters: Efficient, flexible, safe Whether for central assemblies in the control cabinet or for distributed solutions directly in the field: Our ET 200 motor starters master all applications. While the ET 200S in degree of protection IP20 is both predestined for application in control cabinets as well as control boxes, the ET 200pro in degree of protection IP65 was especially developed for applications without control cabinets. All our variants pursue the same goal of ensuring maximum availability through modular design, permanent The result? 80 % less wiring expenditures, at least 50 % more space in the control cabinet significantly enhanced availability. Furthermore, configuration and documentation expenditures are minimized and test periods optimized. In addition, hot swapping allows for the replacement of motor starters during ongoing operation to facilitate minimum downtimes. Whatever your system-specific requirements with our standard, high-feature and failsafe motor starters, we guarantee that you will only pay for what you really need. wiring and self-assembling power buses. Standard motor starters Direct and reversing starter Power range up to 12 A/5.5 kw Self-assembling power bus: ET 200S up to 40 A ET 200pro up to 25 A Minimum variance thanks to wide-range overload protection * Remote reset * Current transfer via PROFIBUS/PROFINET * Comprehensive diagnostic functions * High-feature motor starters Direct and reversing starter Electronic motor starter for high switching frequencies with parameterizable soft starter function * Minimum variance thanks to widerange overload protection Selective bus-parameterizable motor protection concept Remote reset Current transfer via PROFIBUS/PROFINET Power range: ET 200S up to 16 A/7.5 kw ET 200pro up to 12 A/5.5 kw Self-assembling power bus: ET 200S up to 50 A ET 200pro up to 25 A Short-circuit strength ET 200S: type of coordination category 2 Comprehensive diagnostic functions Failsafe motor starters In addition to all features of the highfeature motor starters, the ET 200S failsafe motor starters offer the following advantages: Intrinsic safety based on TÜVcertified self-monitoring and internal redundant disconnection according to Category 4 in accordance with EN and SIL 3 in accordance with IEC Allocation to one of six safetyoriented disconnection groups * only for ET 200pro ET 200pro station with standard and high-feature motor starters ET 200S station with standard and high-feature motor starters ET 200S station with failsafe motor starters 4

5 IP20 Safety Motor Starter Solution local Safety Motor Starter Solution PROFIsafe Motor starter Safety module Motor starter Safety module Safety Motor Starter Solution with ET 200S Standard or high-feature motor starter Failsafe motor starter PM-D F1 (monitored start) PM-D F2 (automatic start) PM-D F3 (delayed disconnection, sec) PM-D F4 (station expansion for cell assembly) PM-D F5 (contact multiplier) PM-D FX1 (with six disconnection groups) Standard or high-feature motor starter Failsafe motor starter PM-D F PROFIsafe F-CM (contact multiplier) PM-D F2 (automatic start) PM-D F PROFIsafe (with six disconnection groups) Safety Motor Starter Solution with ET 200pro IP65 Standard or high-feature motor starter F-RSM (Safety local isolator module: EMERGENCY STOP or protective door; monitored start or automatic start) ASM 400 V (disconnecting module up to 400 V) Standard or high-feature motor starter F-Switch ASM 400 V (disconnecting module up to 400 V) With the Safety Motor Starter Solution local, localized safety-oriented solutions can be realized with a standard PLC. The Safety Motor Starter Solution PROFIsafe is predestined when safety technology on the control level is called for. 5

6 ET 200S Safety Motor Starter Solution local: Safety on-site For all systems with a localized safety concept, the ET 200S Safety Motor Starter Solution local is the key to maximum efficiency. This approach is based on the easy integration of the safety technology in the ET 200S I/O system, thanks to which our motor starters can be used for local applications without a safe PLC. A system-specific programming of the safety technology is not required. The complete spectrum for local applications For the ET 200S Safety Motor Starter Solution local, the motor starter versions standard, high-feature and failsafe are offered, covering all systems up to Category 4 in accordance with EN or SIL 3 in accordance with IEC Special safety modules are offered both for monitored and automatic start as well as for stop categories 0 and 1. The high wiring expenditures typical of conventional safety technology can thus be completely avoided. Furthermore, our ET 200S Safety Motor Starter Solution local not only offers local advantages also the integration or actuation of external safety circuits is possible without any problems. 6

7 PM-D FX1 SPS PROFINET PM-X PM-D F 1 PM-D F 2 PM-X SPS PROFINET PROFIBUS ET 200S PROFIBUS ET 200S Motor 1 Motor 2 Safety relays, e. g. 3TK28 ASIsafe Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 AS-i EMERGENCY STOP Position switch with separate actuator AS-i Integration of commanding and detecting devices Integration of external safety circuits Seamless connection consistent transparency Does your system require a special degree of safety due to legal conventions or other framework conditions? Do you want to employ several safety circuits in parallel? These requirements are perfectly mastered by the ET 200S Safety Motor Starter Solution local. For this purpose, the safety sensors are directly connected to the safety modules. Depending on the selected function, these modules safely and reliably disconnect the downstream motor starters. All safety relays, which are obligatory in other application areas, can be dispensed with. This also applies to additional wiring as all required connections are already contained in the system. Moreover, all messages of the safety modules are automatically forwarded as diagnostic messages, e. g. in case of cross-circuit in EMERGENCY STOP circuits. Intelligent features overall benefits Our ET 200S Safety Motor Starter Solution local offers modules for the evaluation of EMERGENCY STOP circuits (PM-D F1) and for the monitoring of protective doors (PM-D F2). Also delayed disconnection is possible (PM-D F3). With the help of the contact multiplier (PM-D F5), safety-relevant signals can also be made available to external signals. For a combined application of our motor starters with external safety relays or ASIsafe, the PM-D FX1 safety module is employed. It facilitates the simultaneous infeed of up to six disconnection groups, which allows for the selective and safety-oriented disconnection of individual failsafe motor starters. Compared to conventional safety technology, our ET 200S Safety Motor Starter Solution local reduces wiring expenditures by up to 80 %. This not only minimizes the fault potential, but also significantly improves commissioning efficiency. 7

8 ET 200S Safety Motor Starter Solution PROFIsafe: Maximum flexibility through selective disconnection The ET 200S Safety Motor Starter Solution PROFIsafe is the perfect solution for applications employing safetyoriented controls. Both standard and safe communication is transmitted via a single bus system PROFIBUS or PROFINET with PROFIsafe profile. Minimum mounting maximum possibilities One bus system for both standard and safety signals instead of laborious wiring this is only one of the many advantages of our ET 200S Safety Motor Starter Solution PROFIsafe which significantly minimize commissioning expenditures. Moreover, all sensors and actuators are freely programmable within the scope of the distributed safety concept. It is irrelevant to which I/O station the sensors and motor starters are connected. The failsafe motor starters are selectively disconnected via the upstream safety module PM-D F PROFIsafe. A total of six disconnection groups can be assembled per safety module and freely assigned to the motor starters. The interface between PROFIsafe and systems with conventional safety technology is realized by means of the failsafe contact multiplier (FCM) with four floating contacts. 8

9 F-PLC PM-D F PROFIsafe Standard PLC PM-D F PROFIsafe PROFINET ET 200S ET 200S PROFIBUS PROFIBUS EMERGENCY STOP Motor 1 Motor 2 EMERGENCY STOP Motor 1 Motor 2 EMERGENCY STOP Position switch Cable-operated switch Position switch F-PLC and ET 200S station (without F-CPU) Standard PLC and ET 200S station (with integrated F-CPU) Options for all requirements If actuators are to be disconnected selectively, the failsafe motor starters are used. If, in contrast, only group disconnection is required, both standard as well as high-feature motor starters can be employed. In any case, our ET 200S Safety Motor Starter Solution PROFIsafe meets the maximum safety requirements specified for systems up to Category 4 in accordance with EN or SIL 3 in accordance with IEC In addition, effective diagnostic functions and fast device replacement options (hot swapping) help to reduce expensive downtimes. The failsafe motor starters are assigned to one of six disconnection groups within an ET 200S station. In distributed systems, the selective disconnection of the failsafe motor starters is preferably realized with a superior safety-oriented control via PROFIsafe. This facilitates maximum flexibility in terms of the motor starters assignment to the various safety circuits. Alternatively, also the ET 200S F-CPU can be employed as an isolated solution in the safety concept (distributed intelligence). Several of such isolated solutions can be interconnected via PROFIsafe. The result? System availability and economic efficiency on an unprecedented level. 9

10 ET 200pro Safety Motor Starter Solution local and Solution PROFIsafe For safety applications in high degrees of protection, both the ET 200pro Safety Motor Starter Solution local and the Solution PROFIsafe can be selected. Dimensioned in degree of protection IP65 for maximum ruggedness, the motor starters do away with on-site control cabinets. They are suitable for starting, protecting and monitoring motors up to 5.5 kw. Direct connection to PROFIBUS or PROFINET ensures overall automation transparency, which is also aided by comprehensive diagnostic functions, e. g. for current value transmission or tripping frequency. The modularity of the ET 200pro solution and the compact design of the prewired load feeders ensure maximum flexibility, ease mounting and sustainably enhance system availability. ET 200pro Safety Motor Starter Solution local ET 200pro Safety Motor Starter Solution local maximum safety without control cabinets For local safety-oriented applications, the Safety local isolator module as well as the 400 V disconnecting module are available. 10

11 PROFINET Disconnecting module 400 V Failsafe isolator module PROFIBUS ET 200pro Standard PLC Motor 1 Motor 2 1/2-channel EMERGENCY STOP ASIsafe AS-i Safety local isolator module and 400 V disconnecting module Integration of commanding and detecting devices as well as external safety circuits Modules that set new standards the Safety local isolator module The Safety local isolator module offering a safe input and easy adjustability is characterized by maximum reliability for safety-oriented applications. Compared to conventional ET 200pro isolator modules, it contains an additional integrated safety relay which processes the various EMERGENCY STOP signals via onboard inputs. Furthermore, it supports the easy connection of external safety components as well as single- or doublechannel EMERGENCY STOP or protective door circuits. 400 V disconnecting module Safety local isolator module and 400 V disconnecting module thus ensures safety-oriented disconnection up to Category 4 in accordance with EN or SIL 3 in accordance with IEC With the ET 200pro Safety Motor Starter Solution local, commanding and detecting devices as well as the signals of external safety circuits can be integrated in a safety-oriented application with ET 200pro motor starters. The advantages include reduced wiring expenditures and the high degree of protection IP65. A safety-oriented application can thus be realized directly in the system. In EMERGENCY STOP cases, our Safety local isolator module activates the downstream 400 V disconnecting module. Based on two series-connected contactors, this module safely disconnects the main circuit for all downstream ET 200pro motor starters. The combination of 11

12 ET 200pro Safety Motor Starter Solution PROFIsafe F-Switch ET 200pro Safety Motor Starter Solution PROFIsafe the PROFIsafe solution in IP65 The ET 200pro Safety Motor Starter Solution PROFIsafe is particularly suited for complex safety-oriented applications which are realized on the control level. Through use of the F-Switch module, the modularity of the ET 200pro F-Switch The F-Switch is a failsafe electronic module for PROFIsafe safety applications. It is equipped with failsafe inputs and outputs for safely switching the 24 V supply via integrated safety bars in the backplane bus. In connection with the 400 V disconnecting module, a failsafe disconnection of ET 200pro motor starters up to Category 4 in accordance with EN or SIL 3 in accordance with IEC is possible with PROFIsafe applications. allows for an easy conversion to PROFIsafe solutions, which are even more compact than the Solution local concepts. 12

13 Disconnecting module 400 V F-Switch PROFINET PROFIBUS ET 200pro Standard PLC Motor 1 Motor 2 1/2-channel EMERGENCY STOP ASIsafe AS-i 400 V disconnecting module Integration of commanding and detecting devices as well as external safety circuits 400 V disconnecting module The 400 V disconnecting module is employed in connection with the F-Switch for PROFIsafe safety applications. It contains two series-connected contactors for the main circuit s safety-oriented disconnection. The auxiliary supply of the device is realized via a safety bar in the backplane bus module. With the ET 200pro Safety Motor Starter Solution PROFIsafe, commanding and detecting devices as well as the signals of external safety circuits can be integrated in a safety-oriented application with ET 200pro motor starters. The advantages include reduced wiring expenditures and the high degree of protection IP65. A safety-oriented application can thus be realized via PROFIsafe. In case of EMERGENCY STOP, the F-Switch activates the downstream 400 V disconnecting module. Based on two series-connected contactors, this module safely disconnects the main circuit for all downstream ET 200pro motor starters. The combination of the F-Switch and 400 V disconnecting module thus ensures safety-oriented disconnection up to Category 4 in accordance with EN or SIL 3 in accordance with IEC

14 Motor Starter ES: Efficient engineering, comfortable licensing Parameterization Commissioning Diagnostics / maintenance The comfortable Motor Starter ES parameterization software allows for the easy parameterization, commissioning, diagnostics and preventive maintenance of communication-capable ECOFAST and SIMATIC ET 200pro motor starters as well as SIMATIC ET 200S high-feature motor starters. Access for parameterization is either realized via the serial device interface or, with PROFIBUS DP-V1- capable motor starters, via any point in PROFIBUS. The starters can also be tested and controlled without DP master. Motor Starter ES can either be operated as stand-alone program or integrated in STEP 7 via an object manager. For preventive maintenance, statistical data such as operating hours, switching cycles and breaking currents can be read out. For easy and comfortable licensing, the Motor Starter ES software is available in three variants, which differ in terms of operation comfort, functional scope and price: Motor Starter ES 2007 Basic with local interface as well as basic parameterization functions Motor Starter ES 2007 Standard with expanded functionality and comfort Motor Starter ES 2007 Premium with local and PROFIBUS interface as well as integrated MPI interface for teleservice The advantages of Motor Starter ES User-friendly handling thanks to graphical visualization and clear menu structure Reparameterization possible during operation Time savings thanks to reduced commissioning times Preventive maintenance Easy and fast diagnostics Remote access to motor starters via all standard communication services 14

15 SIMATIC ET 200 configurator Always an individual solution: the SIMATIC ET 200 configurator To simplify stationary configuration, the SIMATIC ET 200 configurator is offered. The software tool does not only create order lists including accessories, but also ensures compliance with limit values, e. g. in terms of load currents, slots and parameters. This comprehensive advance support allows for the optimum application of our motor starter solutions right from the start. 15

16 Siemens AG Industry Sector Low-Voltage Controls and Distribution P.O. Box NÜRNBERG GERMANY Subject to change without prior notice 03/08 Order No.: E20001-A730-P305-V DISPO /14693 FGEF WS Printed in Germany Siemens AG 2008 The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.