Veneerstone. Product Selection & Installation Guide Northwest Region. Now Available! Quikrete Mortar Masonary Mix

Transcription

1 Veneerstone Product Selection & Installation Guide Northwest Region Now Available! Quikrete Mortar Masonary Mix Imperial Stack Stone - Vorago Consulte la versión el español al dorso RM 2414_HD v6_nw Vendor# BYO#05_02, 12 03/15

2 Veneerstone River Rock - Gainsboro Field Stone - Cascade Austin Stone - Gainsboro Austin Stone - Gainsboro Beautiful, Durable & Versatile Lightweight Great for Interior or Exterior Applications The Perfect Do-It-Yourself Project Easy To Install Natural Look & Feel 75 Year Limited Warranty Imperial Stack Stone - Vorago 2 veneerstoneretail.com

3 Austin Stone - Secoya Austin Stone - Gainsboro Imperial Stack Stone - Vorago Imperial Stack Stone - Pizara Pacific Ledgestone - Secoya Pacific Ledgestone - Mendocino Pacific Ledgestone - Bristol Field Stone - Cascade Stack Stone - Cordovan Stack Stone - Mendocino Field Stone - Cordovan River Rock - Gainsboro Our "Stack Stone", "Ledge Stone" and "Imperial Stack Stone" are packaged not factoring in a 1/2" mortar joint. All other stone styles, including "Pacific Ledgestone", are packaged factoring in a 1/2" mortar joint. Accent & Accessory Pieces Hearthstones / Flat Wall Coping Stones 19" L x 20" W 1.75" Thick Keystones 10" L x 7.75" W to 4.75"W 2.5" Thick Headerstones 22.5" L x 8" W 2.5" Thick Watertables / Window Sills 18" L x 3.5" W 2" Thick at Front Edge 2.5" Thick at Back Edge veneerstoneretail.com 3

4 Veneerstone Step-By-Step Easy Installation Instructions Install Water Resistive Barriers. (exterior applications) Install corrosion resistant metal lath. Mix mortar. Apply mortar setting bed Rake mortar setting bed. Let dry. Apply mortar to the entire back of the stone. Install corner stones first. Install flat stones Trim stones to fit. Grout joints. Strike joints. Brush off excess mortar with a dry brush. Before After Tools Required Veneerstone Mortar Mix: see page 6 for ordering details. Hammer to apply felt paper and metal lath. Wheel Barrow & Hoe or Bucket & Drill Paddle for mixing mortar. Notched Float to apply scratch coat to metal lath. Circular Saw with Masonry Blade for cutting stone. Mason s Trowel to apply mortar to Veneerstone. Grout Bag for grouting joints. Jointing Tool to finish mortar joints. Whisk Broom for cleaning joints and stone. Safety Glasses & Dust Mask for safety protection. 4 veneerstoneretail.com

5 How Much Stone Do You Need? Just follow these easy steps to determine how much Veneerstone you will need. 1. Measure the width and the height of the area to be covered and convert to square footage; width x height = total square footage. 2. Figure the square feet of any windows, doors, and openings and subtract this amount from the first figure. (totalsquarefootage windows,doors andopenings). 3. You should allow an extra 10% more stone for cutting and trimming. Materials You Will Need Mortar Components You can use a pre-mixed masonry mortar. This mix includes both the cement and sand in one bag - OR use 1 part masonry mortar (Type N or Type S) with 2.25 parts masonry sand. TIP: Generally, white mortar will look better with lighter colored stone and gray mortar tends to look better with the darker colored stone. This is a matter of personal preference. Bonding Adhesive Use a bonding adhesive when installing stone or brick over concrete, brick, block, stucco, and masonry. In mortarless joint applications where no mortar joints are used, use a bonding agent and seal with a breathable non-film forming sealer. Water Resistive Barrier When required (exterior applications), use two separate layers of water resistive barrier. Acceptable WRBs are 15lb felt, Grade D paper, and house wrap. Metal Lath When required, use 2.5lb or 3.4lb corrosion resistant, self-furring expanded metal lath. Fasteners Use corrosion resistant fasteners (nails, staples, or screws) capable of penetrating wood studs to a depth of 1" or metal studs 3/8". Masonry Sealer When required, use a breathable type (non-film forming) sealer. How To Prepare The Surface Follow these guidelines in preparing different surfaces. Rigid Backwall, Wallboard, Plywood, Paneling and Wall Sheathing. In exterior applications, apply two layers of Water Resistive Barrier to cover the surface, overlapping the joints 4" shingle fashion. Install metal lath using corrosion resistant nails or staples placed 6" on center vertically, 16" on center horizontally, and driven into the studs at least 1". Lath must wrap corners to the next framing member and at framing member. Lath should be fastened every 6 vertically on each stud. Double wrap WRB at the inside and outside corners a minimum of 16 on each side. Concrete, Masonry, Stucco, Block That Is Clean and Untreated. Ensure surface is sound and clean, free from release agents, paint, form oil, and sealers. Etch or score the surface to enhance mechanical bond. Surface applied bonding agents may be used. Concrete, Masonry, Stucco, Brick That Is Dirty, Sealed or Painted. If you are unsure if the concrete is clean and untreated, return surface to original bare masonry surface and apply bonding adhesive to wall with a brush or fasten lath to surface with concrete nails or mortar anchors. Note: We ship freshly made stone and a chemical reaction allows for a proper curing of the color. Stone will typically achieve 90% of its true color after approximately 30 days of manufacturing. Product can be installed in its "un-cured" state. Product curing will happen on site. For More Detailed Instructions and Additional Colors, Visit Us At How much Mortar do you need? Calculator Available: Applying Veneerstone Surface Area Use a notched float to apply mortar 1/2 to 3/4 thick. Joint Width If mortared application is specified, joints should be 1/2 to get the most natural look. Setting Stones In Mortar Cover the entire back of the stone with mortar and press the stone firmly into the mortar bed to ensure a good bond. Press hard enough to squeeze out a little mortar around all the edges of the stone. Make sure you have complete coverage between the mortar bed and the surface of the stone. Corner Pieces Corner pieces should be installed first. Alternate the long and short legs on the corner pieces in opposite directions. Flat Pieces After the corner pieces are installed, apply flat pieces starting at the outside working in toward the wall center. Cutting and Trimming Use the rear of the brick hammer, edge of trowel, nippers or a circular saw with an abrasive blade to cut and shape stones. If necessary, broken stones can be trimmed and shaped to fill in any gaps. For the most attractive finished appearance, coat with mortar any cut or broken edges. Also, try to place cut edges up when they are above eye level and down when they are below eye level. Level and Plumb Joint Lines Joint lines should be level and plumb. For a more natural look, place long, rectangular pieces of stone horizontally. Stack Stone, Ledge Stone and Imperial Stack Stone In mortarless joint applications where no mortar joints are used, use a bonding agent and seal with a breathable (non-film-forming) sealer. Grouting & Finishing Joints Grouting Joints Completely fill in the joints using a mortar bag, taking care to avoid getting mortar on the stones' surface. Any accidental smears can be removed with a wisk broom after the mortar is dryer and crumbly. Never use a wet brush or wire brush. Finishing Joints Proper jointing gives your project an appealing and professional finish. Before finishing, allow mortar joints to become firm (approximately minutes), then point them up with a metal jointing tool. Weather conditions and the type of surface both influence drying time. Remove excess mortar then firmly compress and seal the edges around the stones. Brush stones and joints with a whisk broom to finish and clean the project. Stone Style & Color Guide Stone Styles/Color: Austin Stone Gainsboro Austin Stone Secoya Field Stone Cascade Field Stone Cordovan Imperial Stack Stone Pizara Imperial Stack Stone Vorago Pacific Ledgestone Bristol Pacific Ledgestone Mendocino Pacific Ledgestone Secoya River Rock Gainsboro Stack Stone Cordovan Stack Stone Mendocino Companion Color: Taupe veneerstoneretail.com 5

6 Special Order Form BULK PALLET FLATS Don't Forget Veneerstone Mortar Mix ORDERING INSTRUCTIONS MODEL NUMBERS are IMPORTANT! Select Product Model #, Style and Color from items listed below. Place Special Order at the HD Services/ Pro Desk for processing. HANDY PACK FLATS MODEL # UNIT QTY STYLE COLOR sf Austin Stone Flats Gainsboro sf Austin Stone Flats Secoya sf Field Stone Flats Cascade sf Field Stone Flats Cordovan sf Imperial Stack Stone Flats Pizara sf Imperial Stack Stone Flats Vorago sf Pacific Ledgestone Flats Bristol sf Pacific Ledgestone Flats Mendocino sf Pacific Ledgestone Flats Secoya sf River Rock Flats Gainsboro sf Stack Stone Flats Cordovan sf Stack Stone Flats Mendocino BULK PALLET CORNERS lf Austin Stone Corners Gainsboro lf Austin Stone Corners Secoya lf Field Stone Corners Cascade lf Field Stone Corners Cordovan lf Imperial Stack Stone Corners Pizara lf Imperial Stack Stone Corners Vorago lf Pacific Ledgestone Corners Bristol lf Pacific Ledgestone Corners Mendocino lf Pacific Ledgestone Corners Secoya lf River Rock Corners Gainsboro lf Stack Stone Corners Cordovan lf Stack Stone Corners Mendocino MODEL # UNIT QTY STYLE COLOR sf Austin Stone Flats Gainsboro sf Austin Stone Flats Secoya sf Field Stone Flats Cascade sf Field Stone Flats Cordovan sf Imperial Stack Stone Flats Pizara sf Imperial Stack Stone Flats Vorago sf Pacific Ledgestone Flats Bristol sf Pacific Ledgestone Flats Mendocino sf Pacific Ledgestone Flats Secoya sf River Rock Flats Gainsboro sf Stack Stone Flats Cordovan sf Stack Stone Flats Mendocino HANDY PACK CORNERS lf Austin Stone Corners Gainsboro lf Austin Stone Corners Secoya lf Field Stone Corners Cascade lf Field Stone Corners Cordovan lf Imperial Stack Stone Corners Pizara lf Imperial Stack Stone Corners Vorago lf Pacific Ledgestone Corners Bristol lf Pacific Ledgestone Corners Mendocino lf Pacific Ledgestone Corners Secoya lf River Rock Corners Gainsboro lf Stack Stone Corners Cordovan lf Stack Stone Corners Mendocino INSTALLATION ITEMS Masonry Mortar Mix Available Color Selection Taupe ACCENT PIECES Hearthstones & Watertables & Coping Stones Keystones Headerstones Window Sills One Bottle colors up to 2 Bags of Veneerstone Mortar Mix 80lb Bag Standard Contractor-grade polymer modified mortar designed for veneer applications of manufactured stone. Available Color Selection Charcoal Brown Buff Red Terra Cotta Liquid Cement Color Delivery Options All HD Direct Orders over $600 are freight inclusive when delivered to Store. Orders less than $600 and/or Orders Direct to Home, additional charges apply. $120 Additional fee to deliver to home/jobsite. Curbside Deliver Only. Direct to Home Checklist required for Home Delivery, available at ProDesk. FREIGHT / DELIVERY CHARGES PRICE ORDER QUANTITY LOCATION FREE Over $600 DIRECT TO STORE $60.00 $599 and Under DIRECT TO STORE HAVE IT SHIPPED DIRECT TO YOUR HOME OR JOBSITE FOR JUST $120 MORE. $ ALL JOB SITE/HOME DELIVERIES DIRECT TO CUSTOMER *Lift Gate Charge May Be Required. $120 Direct Delivery based on min.order of $600. All colors shown are available in your area on a special order basis. Please see a sales associate for details. Additional colors available. No part of this publication may be reproduced by any mechanical, photographic, or electronic process, nor may it be stored in a retrieval system, transmitted, or otherwise copied for public or private use without written permission from the publisher by Veneerstone. All rights reserved.