For Multi Core cables, no. of cores are twisted together and then shielded with Aluminum Mylar or Annealed Tinned Copper Braid or both.
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1 INDUSTRIAL CABLES AND WIRES PTFE (TEFLON) & FIBER GLASS Insulated Silver / Nickel Plated Copper Wires / Nickle & SS Wires (Single / Multicore with SS Braiding) Thermocouple Compensating & Extension Cables RTD Instrumentation Shielded Cables Screened / Shielded Instrumentation / Flexible Cables ( Single / Multi core SS Braided Cables ) TRS / NBR / EPR / CSP / PCP / SILICON Insulated Rubber Cables FG / ASBESTOS / PTFE KAPTON Wires & Cables Special Cables as per customer s specifications & requirements. Conductor: Cable Conductors are normally Solid (Single Wire) or Stranded (No. of wires stranded). Conductor materials such as Annealed Bare Cooper, Tin plated copper, Silver plated copper, Nickel plated copper. For Thermocouple Extension & Compensating Cable, special alloys are used. Insulation: Conductors are insulated with PVC / PTFE (TEFLON) / FEP / ETFE / PE / FG / ASBESTOS / SILICONE / NEOPRE RUBBER or any other dielectric material as per customers specification. Individual Shielding (Screening): Two / Three / Four cores are uniformly twisted together to form a pair / triad / quad. The Cable may have no. of pairs / triads / quads as required. Each pair / triad / quad can be shielded individually with Aluminum Mylar and drain wire can also be provided. Overall Shielding: After individual shielding of single pair / triad / quad with Aluminum Mylar, an overall shield on total no. of pairs / triads / quads of Aluminum Mylar or Annealed Tinned Copper Braid or both can be done as per requirements. This provides effective shielding where cross talk & noise can be at minimum. For Multi Core cables, no. of cores are twisted together and then shielded with Aluminum Mylar or Annealed Tinned Copper Braid or both. Inner Sheath: After Shielding, Inner Sheath of PVC / PTFE or any other material is provided. Armoring: It is applied over Inner Sheath and it consist either of galvanized round wire of galvanized flat strip. The main function of armoring is mechanical protection of the cable. Outer Sheath: After Armoring, an Outer Sheath of PVC / FRLS PVC / LD / HD / PP / HOFR jacketing or any other material as required is provided. In case of unarmored cable, Inner Sheath & Outer Sheath is the same.
2 PTFE (TEFLON) INSULATED WIRES & CABLES : 250 V AC rms (ET) Grade 600 V AC rms (E) Grade 1000 V AC rms (EE) Grade PTFE Cables have outstanding mechanical & electrical properties. They are heat resistant and have its application for temperature range from -65 C to 260 C. In most adverse industrial conditions, where chemical fumes & other liquids make all other types of cables are vulnerable, PTFE polymer which is a known by TEFLON, a DUPONT Regd. Trademark becomes an excellent solution as it is chemically inert to most of industrial chemicals. Its outstanding di electric properties even at high elevated temperatures make it suitable for harsh industrial applications. The PTFE equipment wire are as per US Military MIL W 16878D and Indian defense specifications JSS As per these standards, PTFE wires are classified in three main working voltage grades. ELECTRICAL TESTING Grade Spark Testing Dielectric Testing 250 V 2500 V ACrms 1500 V ACrms 600 V 3400 V ACrms 2000 V ACrms 1000 V 5000 V ACrms 3000 V ACrms Constructional details of PTFE wires manufactured by ELTEC CABLES & INSTRUMENTS Conductors are made of fine multi-strand Bare /Silver Plated / Nickel Plated Copper strands / Nickel Strands / SS Wires. PTFE Tapes are wrapped over the conductor & sintered. It can be further shielded with stainless steel wire or tin plated copper wire or SPC wire (SPC Shielded) and then finally jacketed with PTFE. PTFE cables are available in single core & multi core. ADVANTAGES OF PTFE insulated WIRES & CABLES: High dielectric values resulting in excellent resulting in space & weight saving Wide operating temperature from -65 C to 260 C Inert to most chemicals & fluids even at elevated temperature & pressure. Unaffected by oils, lubricants & hydraulic fluids Non flammable, non toxic, resistant to solder iron damage. Suitable for high frequency operation. Immune to agene, fungus & water absorption. Resistance to UV resistance & stress creaking. High strain & abrasion resistance. FEW IMPORTANT PTFE WIRES & CABLES APPLICATIONS: Hook up wires for panels Thermocouple & RTD Cables High performance motors, transformer & rectifiers Wiring for Heaters, Ovens & Furnace Equipment for Aircraft, Defense, Satellite & Radar Process Instrumentation Wire Harness assembly Medical & Scientific Instruments Electronics & Communication Equipment Sensors, Load Cells & Pressure Transducers
3 PTFE INSULATED HOOK UP WIRE: ELTEC PTFE Insulated hook- up wires are used extensively for both electrical and electronic equipments. Hook- up wires are required to perform in increasingly critical environments. Cost effective production methods necessitate uniform wire handling characteristics, such as strip ability, strand uniformity, precise dimension and permanent colors. PTFE INSULATED POWER CABLES: ELTEC PTFE Insulated Power Cables are used where there is surrounding high temperature near boilers in processing plants and used for wirings in ovens, furnaces, heaters. PTFE wires normally come with silver plated copper wire conductors (190 C) or nickel plated copper wire conductors (260 C on request). PTFE INSULATED INSTRUMENTATION CABLE ELTEC PTFE Instrumentation Cable products are used for signal and energy transmission with minimum interference, and the they are sunlight, heat, and moisture resistant means they can survive in some of the toughest conditions. PTFE INSULATED MULTICORE SHIELDED CABLE ELTEC PTFE Insulated multicore shielded cables are specially designed for its application in electronics & communication equipments, Various equipments for satellite, defense, Radar & Space applications. PTFE INSULATED RTD CABLE ELTEC PTFE Insulated RTD CABLES are generally used to transmit signal from RTD sensor to control unit. Multi stranded SPC conductors are used and are available in 2 core 3 core, 4 core, 6 core, 8 core or even more as per requirement. They are further SPC shielded or outside SS Metal braided as per requirement. PTFE INSULATED THERMOCOUPLE CABLE THERMOCOUPLE CABLES are used to transmit signal from Thermocouple sensor to control unit. K / R / S / J / T / E / B etc. type of Compensating & Extension grade. They are available in flat & twisted pair construction. They can be further shielded or outside SS Metal braided as per requirement.
4 FIBER GLASS CABLES: Copper / Tinned Copper / Copper with SS / Nickel Plated Copper conductor is covered with Fiber Glass Yarn & varnished. They can be recommended for continues use at 130 C to 180 C. They are available in different sizes from 0.5 sq. mm to 300 sq. mm. They can be SINGLE or MULTI CORE with SS BRAIDING / ASBESTOS / CERAMIC YARN Braiding and in different colors. They are used extensively as Motor, Transformers, Heater, Furnaces, Lead Wires and at places where conventional PVC wires are not suitable. RTD CABLES: RTD (PT 100) Cables are used to transmit signals from RTD to the control unit. They can be shielded with Aluminum Mylar or tin plated copper wire braids. Multi stranded tin plated & silver plated copper conductors. Various sizes such as 7/32, 7/34. 1, 1.5 sq. mm or more. 2 Core, 3 Core, 6 Core & Multi core as per requirements. Insulation such as PVC, PTFE (TEFLON), Silicone Rubber etc. Outer sheathing such as, PTFE, Silicone Rubber or SS braided THERMOCOUPLE CABLES (EXTENSION & COMPENSATING): We specialized in manufacturing of diverse range of thermocouple cables used for manufacturing of thermocouple assemblies & also as extension cables for Thermocouples. These are available in various grades, specifications, sizes and insulations. The insulation and sheathing are available as per the requirements of our clients. Following are the details of the types of thermocouple cables we offer clients: J, K, T, E, N, R, S type of Extension & Compensating Grade Cables The different types of insulation and sheathing available for thermocouple cables are given below: PVC insulated & jacketed - PVC / PVC PTFE (Teflon) insulated & jacketed - TEF / TEF Fiber glass insulated & jacketed - FG / FG Neoprene rubber insulated & jacketed - NR / NR Silicone Rubber insulated & jacketed - SR / SR Teflon insulated & jacketed with outside SS metal braided - TEF / TEF / SS Fiber glass insulated & jacketed with outside SS metal braided - FG / FG / SS Teflon insulated & fiber glass jacketed with outside SS metal braided - TEF / FG / SS
5 BASIC CAHARACTERISTICS OF VARIOUS INSULATED MATERIAL FOR THERMOCUPLE EXTENSION & COMPENSATION CABLES : Material Max. Flexibility Flame Abrasion Acid Solvent Base Moisture Temp Retardness P.V.C 85 C GOOD GOOD GOOD GOOD FAIR GOOD GOOD FIBER GLASS 400 C GOOD EXCELLENT GOOD EXCELLENT EXCELLENT EXCELLENT GOOD PTFE TAPE 250 C GOOD EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT FEP 200 C GOOD EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT PFA 260 C AVERAGE EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT EXCELLENT SILICON 200 C EXCELLENT GOOD FAIR POOR FAIR GOOD GOOD
6 MINERAL INSULATED CABLES Available in standard thermocouple calibration such as J, K, T, E, N Available in standard RTD 2 Core, 4 Core & 6 Core. Compact insulation of high purity MgO, Alumina, Hafina Oxide Sheath Material such as SS 316 / SS 310 / Inconel 600 Simplex & Duplex Configuration RUBBER CABLES Clients can avail from us premium quality rubber cables, which find applications in various areas. These cables are known for their aging properties as these lasts long than other types of cables. We use high grade Neoprene Rubber / Silicone rubber for these cables. The TRS cables manufactured by us are specifically suitable for steel plants and other industrial applications.
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