Smart Manufacturing Solutions. DATRON C5 5-axis Simultaneous Milling Machine. For Machining of Small Parts Highly Dynamic Precise Powerful

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1 Smart Maufacturig Solutios DATRON C5 5-axis Simultaeous Millig Machie For Machiig of Small Parts Highly Dyamic Precise Powerful

2 DATRON C5 For cost-effective, high-precisio 5-axis simultaeous machiig of small parts. DATRON C5 is especially coveiet for precise ad simultaeous 5 axis millig of small parts i a sigle clampig operatio. All machiable materials up to a diameter of 60 mm are admissible, as well as millig of highly complex geometries. The automatic tool chager has 22 slots ad a built-i tool legth sesor. Short setup times, low eergy cosumptio with a power iput of less tha 2.5 kwh o average ad the excellet value for moey relatio allow havig high profitability eve at low volumes. Ad all this with a footprit of oly 1 m². Your advatages at a glace: excellet surface quality through rigid, vibratio-free costructio perfect reproducibility with high process reliability by usig a rotary swivel axis with dyamic torque motor drive very high machiig performace with the smallest tools through the use of a 1.8 kw high-speed precisio spidle with up to 48,000 rpm very high precisio with high-quality liear guide, ball screws ad liear scales Materials: Alumiium Composites Stailess steel Steel alloys Plastics Brass Cobalt chromium Zirco Platium Graphite Precious metalls ad much more

3 DATRON CNC millig solutios for the 5-axis machiig Applicatios such as: Micromechaics Medical techology Tool ad mould costructio Watch ad jewellery idustry Prototype costructio Detal techology Rapid prototypig Micro-system techology for aalysis ad diagosis Aerospace Automotive providers Eyewear idustry

4 DATRON C5 Highly Dyamic Precise Powerful Complex geometries, small-volumes, high-tech materials: Fast adjustmet to ew requiremets with DATRON C5. Productive ad cost-effective startig at a lot size of oly 1 piece! Saves resources: Miimum quatity lubricatio from 30 ml/hour. Miimal cleaig costs. Saves eergy: Very low power cosumptio by meas of highest efficiecy of all aggregates. Saves moey: Low-cost i purchase ad operatio. Footprit Work space Saves space: Large machiig table at extremely small footprit.

5 1,910 mm 940 mm 1,190 mm 1,540 mm Workig area DATRON C5 The 5-axis millig machie C5 i its basic cofiguratio povides: 1.8 kw precisio spidle with HSK-E 25 tool holder, up to 48,000 rpm High precisio 4th/5th axis Automatic 22fold tool chager Itegrated tool legth sesor Heidehai liear measurig system o all axes Optioal zero-poit clampig systems: - Zero Clamp - Polygrip for Erowa ITS 50 ad 3R Macro - Defo Grip for workpiece direct clampig Programme drive miimum quatity coolig lubricatio system Itegrated camera (optioal) Traverse path (X x Y x Z) Workpiece sizes (Examples) Tool legth Machie dimesios Machie costructio Istallatio dimesios (W x D x H) without cotrol uit Weight 153 mm x 100 mm x 100 mm Cylidrical: Diameter 60 mm, height 70 mm Diameter 100 mm, height 30 mm Cubic (X x Y x Z): 96 mm x 75 mm x 20 mm 50 mm x 50 mm x 60 mm 75 mm (from HSK face cotact) Solid cast steel frame, 4th/5th axis made of cast alumiium 940 mm x 1,190 mm x 1,910 mm ca. 900 kg Status display by meas of sigal LEDs itegrated ito the operatig termial to display machie status. Itegrated clampig system for elektrodes Polygrip for EROWA ITS 50 ad 3R Macro (optioal) 48,000 rpm High millig performace with small tools. High dyamic HSC cotrol system. Supply Voltage 3 x 400 VAC/16A Power iput 4,000 VA (max. fuse 3 x 16 A) Air coectio 7-10 bar, dry, clea, oil-free Ambiet temperature C Machie housig USB iterface Etheret iterface Coveiet maual cotrol pael Miimal quatity lubricatio Built-i zero-poit clampig system Compact cabi with easy access for comfortable maiteace P P P P P Precisio spidle with a cocetricity better 2 µm ad HSK-E 25 tool holdig fixture. Itegrated zero-poit clampig system with ± 0.5 µm repeatability (optioal). Optical liear positio measurig system with ± 5 m resolutio Liear positioig measurig system o all axes Tool chager Machiig spidle Item P Resolutio 5 m 22fold with tool legth sesor 1.8 kw, up to 48,000 rpm with HSK-E 25 tool holder 0A03010

6 Examples of workpiece sizes Cubic compoets Cylidrical compoets 50 mm 60 mm 60 mm 70 mm 50 mm 100 mm 20 mm 96 mm 30 mm 75 mm Agular variace 4th/5th axis Highly dyamic - precise - powerful Complex geometries, small volumes, high-tech materials: DATRON C

7 The Techology for Your Success! 4th/5h axis with torque motor High performace, dyamic, torque, stiffess ad precisio for all speeds due to watercooled, low-maiteace torque motors. 1.8 kw HF Spidle High-frequecy spidles with speeds from 5,000 up to 48,000 rpm, ad spidle ruout better tha 2 µm ad HSK-E 25 clampig system. For high cuttig performace ad perfect machiig results whe usig small tools. 22fold tool chager Easy isertig of up to four tools at oce. Automatic tool legth measuremet up to 35 mm. Tool chage possible durig processig; o aditioal traverse path ecessary for chagig process. Zero-poit clampig elemet Short set-up times, high repeatability ad precisio. Differet clampig techiques available for idividual requiremets. Positio measurig systems Icreased thermal stability ad absolute accuracy due to highprecisio positio measurig systems from Heidehai i all five axes. Resolutio 40 m. Miimum quatity coolig/lubricatio system Guarateed optimum millig results, maximum tool life ad miimum cosumptio. Fillig level sesor ad easy refill. Patet Pedig. DATRON Machie Software The DATRON CNCv9 machie software offers coveiet fuctioality for quick setup ad CNC programmig ad acquisitios 3D CNC files of ay size. CAM Software With DIN/ISO stadard iterfaces, DATRON machies are compatible with all popular 3D-CAD/CAM programs, such as Mastercam, SolidCAM or Pro/E.

8 DATRON CNC millig tools Profitable Millig, Drillig ad Egravig DATRON offers iovative HSC-millig ad egravig tools for eve greater success i your productio. Made i Germay quality: Developmet Testig Productio Precisio: Drillig from 0.1 mm Millig from 0.2 mm Thread millig from M1 Ecoomy: Max. cuttig performace Max. lifetime Max. process safety

9 Steel ad other hard materials High Performace DATRON offers specially optimized millig tools for efficiet processig of steel ad other hard materials. Double-flute ed mills with coatig are the first choice for micro-processig due to efficiet chip removal. DATRON offers Cutters with diameters from 0.9 to 2.5 mm with short ad very short cuttig legths; drills with diameters from 0.15 mm to 6.5 mm. Four flute ed mills with toric cut, corer radius ad coatig with a diameter from 2 mm to 10 mm - also millig deep cavities reliably ad fast. Coated double flute ball ose ed mills, available from 0.6 mm to 3 mm are ideal for 3D processig. Noferrous metals ad plastics High wear resistace Their usurpassed chip removal performace turs sigle flute ed mills ito a high-performace tool for o-ferrous metals ad plastics. These are easily cut by DATRON i their stadard versios, polished edge, toric cut, balaced with ball ose ed or left-spiralled, available with diameters from 0.3 mm to 10 mm ad various cuttig legths. Highest quality surface results are obtaied with double-flute ed mills with differet helix agles available with diameters from 0.3 mm to 10 mm. Threads startig with M1 ca be machied i a extremely fast ad reliable maer with DATRON s thread mill, millig thread mill ad multi-thread mill.

10 DATRON Customer Service From istallatio up to may years of product support: You ca cout o us! DATRON guaratees highly effective machie operatio, eve may years after purchase, worldwide! By meas of practical istructio ad traiig, you will beefit from the full potetial of our machies, right from the start. The latest diagostic tools ad i-depth kow-how of our staff esure smooth ruig of your productio. Our prove spare parts service ad our customeroptimized maiteace program miimize dowtimes sigificatly. Whe you purchase of a DATRON system, you receive much more tha just a machie with cotrols: you get a team of experts that fully supports you! More iformatio o our customer service ad possible traiig

11 Decetralizatio We are preset everywhere where we are eeded. With our represetatives abroad, you have their service team at your disposal o site. Closeess saves time ad moey: for this reaso, DATRON offers several service cetres i Germay ad worldwide at may of our more tha 20 represetative agecies. Cost-effectiveess Tele-service, e-messeger, remote maiteace: we offer the latest iformatio techologies for the fastest possible diagoses ad cost effective. Friedliess ad reliability Our hotlie will help you to fid solutios ad solve problems, eve with software ad programmig issues. A comprehesive stock of spare parts guaratees the shortest delivery times. Competece Traied staff ad may years of applicatio experiece ad practice at our ow premises guaratee the high quality of the DATRON service worldwide. The result is that you get soud ad competet advice ad fast troubleshootig i the evet of a malfuctio.

12 DATRON Techology Cetre What machie is best for your maufacturig process depeds o may idividual parameters. Therefore, soud techical advice ad the creatio of samples are part of our most importat services. The detailed aalysis of your productio task forms the basis for our expert advice to optimize your etire productio process. We offer: Creatio of cliet-customized samples accordig to drawigs (i prited or electroic form) Product demostratios of our CNC millig machies Techology cosultig for CAD/CAM selectio, clampig techiques ad high-speed DATRON mii-tools

13 DATRON About Us DATRON AG Dedicated Employees, Iovative Products We develop, produce ad distribute iovative CNC millig machies for the processig of future-orieted materials such as alumiium ad composite materials, detal millig machies for the efficiet processig of all commo deture materials i detal laboratories ad high-performace dosig machies for idustrial sealig ad bodig applicatios. Strog focus o customer value, cost-effectiveess, low power cosumptio ad flexible customizatio through modular lightweight costructio are features i commo of our products. Stadard solutios ca be cofigured i a very high degree for idividual customer requiremets. Maufacturig ad automatio processes ca be sigificatly improved due to matchig compoets already desiged i the developmet stages ad the resultig techologically superior characteristics of the DATRON products. This does ot oly lead to higher productio quality, but also reduces maufacturig costs! DATRON s Core Products: CNC processig machies for high speed millig ad 3D egravig Millig, drillig ad egravig of alumiium ad plastics. High productio speeds ad excellet results are achieved with rotatio speeds up to 60,000 rpm. We are market leader i Germay i the field of frot pael ad housig processig, Detal CAD/CAM millig/gridig machies The ultracompact 5-axis millig/gridig machies are suitable for machiig all commo detal materials. Equipped with 8-fold automatio ad 12-fold tool chager, DATRON s machies are the best choice for idustrial detal mass productio with high reliability, speed ad precisio. VDispeser - Dispesig Systems for precise ad rapid bodig ad sealig Our precise volume dispesig techology is available ad pateted worldwide. Strog cost advatages result i mass productio due to the high dosig quality ad speed of the systems. Tools for high-speed machiig I high-speed processig, the quality of the tools is essetial for processig results. Our techology ad cosultig expertise allows our cliets to produce more ecoomically tha the competitio. Techical Support Traiig, service hotlie, maiteace, sale of accessories ad spare parts: the professioal service ad expert advice i all fields leads to high customer satisfactio ad to the award of the Deutschlads Kudechampios 2011 (Germay s Customer Champio 2011) seal.

14 DATRON Machie Overview DATRON CNC millig machies ad DATRON quality tools are perfectly matched. The combiatio of machie ad tool esures the highest level of quality, precisio ad process reliability for your productio. Powerful ad highly accurate DATRON M10 Pro Productive ad versatile DATRON M8Cube Large-sized ad efficiet DATRON ML DATRON MV

15 Productive ad cost-effective DATRON M8 DATRON M85 Compact ad cost-effective DATRON M7 DATRON M75 5-axis, precise ad compact DATRON C5 DATRON D5

16 DATRON offers products ad services for maufacturig ad automatio. The commo feature for our products is the high level of iovatio ad the strog orietatio toward customer beefit. DATRON products are problem solvers. Due to the practical layout of the overall systems ad the techologically excellet characteristics, our products ca radically improve your productio or automatio processes. Thaks to cosistet modularisatio, DATRON offers stadard solutios which ca be cofigured to a great extet to meet idividual customer requiremets. I additio, we support our customers with a wide rage of services. We will be happy to provide you with detailed iformatio at: +49 (0) by ifo@datro.de or olie at: DATRON_C5_Prospekt_101012_EN_V30 The iformatio i this brochure cotais curret descriptios or performace features which are subject to chage due to further developmet of the products. The descriptios ad performace features are bidig oly if they are expressly agreed i writig at the time of coclusio of the cotract. DATRON AG I de Gäsäcker Mühltal, Germay Phoe: +49(0) Fax: +49(0)