Vom prozessorientierten Wissensmanagement zum intelligenten Engineering-Portal

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1 Vom prozessorientierten Wissensmanagement zum intelligenten Engineering-Portal Praxisbericht aus der Entwicklung von Hochauftriebsystemen für Verkehrsflugzeuge KnowTech Stuttgart, Thomas Stockhinger, Head of Policy Improvements & Quality im CoE Wing High-Lift, Airbus Operations GmbH, Bremen Michael Kirsch, Teamleiter KBE Methoden & Tools, Dr. Sven Kleiner, Vorstand, :em engineering methods AG, Darmstadt

2 Content Introduction Initial situation Project scope and objectives Solution concept and implementation User interface and functionalities Typical use cases Lessons Learned from practical use Ensure active key-user participation Ensure management support Outlook and summary Page 2

3 Track Kinematik Page 3

4 High-Lift Design Process Guide as a basis Documentation of the High-Lift Design Process Chain from entry into concept to entry into service All engineering domains involved developing a new high-lift system All activities at operational level (864 activities) Vom prozessorientierten Wissensmanagement zum intelligenten Engineering-Portal Strategic Wing Equipping / High Lift Manufacturing engineering H ig h - L is t D e s ig n P r o c e s s Ma p A ero Data Program, Chief Engineering Wing Design FPO 1 I n i t ia l A / C- Co n f i g ura t i o n 2 I n it i a l A / C P erf o rm a n ce K e y P a ra me t e rs 1 1 R eq u e s t f o r L / S S h a p e C ha n g e s 1 0 W / T, F / T Da t a, De f le c t io n s 9 Cru is e W i n g S h a p e, W in g S p l it 8 B e iw er te f ü r L a s t an n a h m e 1 2 Hi g h -S p e ed F a i rin g S h a p e D e fi n i t io n 7 F e e d b a ck 3 3 F T F A e ro, A e ro P re s su re s, A ero F o rc e Co e f f ic i e nt e s, 2D A e ro P re s su re s Ov er a ll A/C 2 30 I n t e rf ac e -L o ad s De f l e ct i o n s T e m pe ra t u re s A b s t im m u ng In t e rf a c e-l o a d s A b s ti m m un g De f l ec t i o ns T e mp e ra t u re s De f l e ct i o n s T e mp e ra t u re s A b s t im m u ng Re q u i re me n t s Ca t e g ori s a t io n o f wi n g st ru c t ur e De f l e ct i o n s T e m pe ra t u re s I n te rf a c e Lo a d s I n t e rf a ce -L o a d s 23 8 A b s t im m u n g 23 9 De f l e ct i o n s T e m p er at u re s M 3 M 4 M 5 M 6 M 7 M 8 19 F T F A e ro, A e ro P re s su re s, A e ro F o rc e Co e f f ic i e n te s, 2 D A e ro P re s su re s 3 7 F T F A e ro, A e ro P r es s u re s, A e ro F o rce C o ef f i ci e n t e s, 2 D A e ro P res s u re s 3 9 F T F A e ro, A e ro P res s u re s, A e ro F o rce C o ef f i c ie n t e s, 2 D A e ro P re ss u re s 7 6 F T F F re e z e 7 8 Hi g h -L i ft Co n c e p t F ro ze n F e ed b a c k B e iw e rt e f ü r L as t a n na h m e H ig h - L is t D e s ig n P r o c e s s Ma p A ero Data Program, Chief Engineering Wing Design FPO 1 I n i t ia l A / C- Co n f i g ura t i o n 2 I n it i a l A / C P erf o rm a n ce K e y P a ra me t e rs 1 1 R eq u e s t f o r L / S S h a p e C ha n g e s 1 0 W / T, F / T Da t a, De f le c t io n s 9 Cru is e W i n g S h a p e, W in g S p l it 8 B e iw er te f ü r L a s t an n a h m e 1 2 Hi g h -S p e ed F a i rin g S h a p e D e fi n i t io n 7 F e e d b a ck 3 3 F T F A e ro, A e ro P re s su re s, A ero F o rc e Co e f f ic i e nt e s, 2D A e ro P re s su re s Ov er a ll A/C 2 30 I n t e rf ac e -L o ad s De f l e ct i o n s T e m pe ra t u re s A b s t im m u ng In t e rf a c e-l o a d s A b s ti m m un g De f l ec t i o ns T e mp e ra t u re s De f l e ct i o n s T e mp e ra t u re s A b s t im m u ng Re q u i re me n t s Ca t e g ori s a t io n o f wi n g st ru c t ur e De f l e ct i o n s T e m pe ra t u re s I n te rf a c e Lo a d s I n t e rf a ce -L o a d s 23 8 A b s t im m u n g 23 9 De f l e ct i o n s T e m p er at u re s M 3 M 4 M 5 M 6 M 7 M 8 19 F T F A e ro, A e ro P re s su re s, A e ro F o rc e Co e f f ic i e n te s, 2 D A e ro P re s su re s 3 7 F T F A e ro, A e ro P r es s u re s, A e ro F o rce C o ef f i ci e n t e s, 2 D A e ro P res s u re s 3 9 F T F A e ro, A e ro P res s u re s, A e ro F o rce C o ef f i c ie n t e s, 2 D A e ro P re ss u re s 7 6 F T F F re e z e 7 8 Hi g h -L i ft Co n c e p t F ro ze n F e ed b a c k B e iw e rt e f ü r L as t a n na h m e Page 4 Future projects $/ Design engineering System engineering Flight physics Delivery to final assembly line Strategic Procurement Verification tests Structure R&T Engineering Maintanance Mastergeometrie T est DMU Manufacturing Technologien Customer S upport Mass Matrices Control Estimation Qualification & Certification Subcontracting Konfiguration- Management Bauteildefinition Geometriedefinition Analyse Lasten Zulassung Steuer ung Architektur Definition/Spezifikation K inematik Installation Integration HL Comp. Loads FP Dynamics Loads PDC W ing S truktur Design Handling Qualities Geometrie Definition - CF D A nalysis Geometrie Definition - Windtunnel te sting Concept / Analysis 3 A /C - T L R 4 A / C - D B D 2 9 M e c ha n i ca l C on s t ra in t s 1 8 A n a ly s is o f W /T Re su l t s 2 7 W / T M o d e l i ng S h a p e D e si g n, S p e c if i ca t i o n, P l a n n in g 2 0 HL S h a p es f o r 1g F l ig h t / Ji g W in g S h a pe f ro z e n 2 8 W /T T e s t in g De f i n it i o n o f T e s t P ro g ra m, T es t i n g, Re s u lt P ro c e ss i n g 2 1 A e ro Re q u ir em e n t s (L S T DD, D e vi c e P o si t io n i n g ) 2 3 R & T Ne e d s 2 2 M o d i fi c a t io n P ro p o sa l s 2 6 W / T T e s t S u p p o rt 1 7 De f in i t io n o f W / T V e rif i c a ti o n T a sk s 5 G e o me t ry d at a, A /C W in g L a yo u t 24 S h a p e De si g n 14 De s ig n P re - S el e c ti o n (f ro m p re vi o u s d e s ig n s, d a t ab a s e s... ) D E v a lu a t i on o f f u l l H ig h -L i f t Co n f i gu ra t i o n a n d S e t t i ng s 1 3 A u f n a h me a l le r Re q u ir em e n t s u n d Ge o m e tr ie n 15 De f i n it i o n A e ro - T a rg et s 1 6 A e ro Re q u i rem e n t s (L S T DD, D e vi c e P o si t i on i n g ) 3 0 HL S p e e d, H L De v ic e s D ef l e c ti o n 41 R e qu e s t s 4 2 S t a t ic De s ig n 4 3 Do cu m e n t at i o n : HL Co m p o n en t L oa d s Ma n u a l 77 R ig g i n gp ro z e d ur 60 S y s t e m- v o ra u sl e g u n g 5 9 S c h n it t s t el l e n- d e t a i l i er un g S y st e m - v o ra u sl e g un g 51 S y st e m / Ge rä t e - pe rf o rm a n ce - b er ec h n u ng 7 3 G er ät e a u s le g u n g 9 9 K in e m a ti k - o pt i m ie ru n g S u p p li e ra u sw a hl 53 S ys t e m si m ul a t i on S u p pl i e rko n t a kt S ys t e m -F ME A 12 3 Ge rä t e in f o. vo m Z u l i ef e re r 1 10 S y st e m a rch i t e kt u r- a na l y se 6 1 Ge rä t e a us l e g un g 1 06 Z u l ie f e re r- b e t re uu n g 6 6 In t e rf a c e- i d e n t if i ka t i o n G e rä t ei n f o. v o m Z u l ie f e re r G e rä t e- v o ra us l e gu n g 8 6 S c hn i t t st e l le n - de f i n it i o n 1 05 S ys t e m- s p e zi f i ka t i o n S ys t e m arc h i t ek t u r- f es t l eg u n g 7 5 S ys t e m- vo ra u s le g u n g 1 04 K o mp o n e n te n - s p e zi f i ka t i o n 5 2 G e rä te - v ora u s l eg u n g 1 01 Z u l ie f e re r-p ro z es s 1 19 S u p p l ie rk o n ta k t 7 2 S y st e m a us l e gu n g 8 3 S ch n i t ts t e l le n - b e sc h re ib u n g G e rä t e au s l eg u n g 7 9 S c h ni t t s te l l en - d e t a i l i er un g A n t ri e b ss y st e m - I n t e rf ac e l a st e n Z u li e f e rer -P ro ze s s 7 4 S pa c e a l o k at i o n 9 5 K i n e ma t i kd o k u. CA D -M od e l l ie ru n g B a s i sk i n em a t i k 58 S y s t e ma u s le g u n g 81 V e rfo rm u n g s- a n a l ys e /S ys t e m- c l e ara n c e 6 7 S ys t e m- k o mp o n e n te n - d e f in i t io n S u p p li e ra u sw a h l 87 T o l e ra n za n a ly s e 6 4 S ys t e m-f ME A 90 S y st e m -F M E A 7 0 Ge rä t e - v o ra u sl e g un g S y s t em a u s le g u n g 55 S y s t e m- k om p o n e nt e n - d ef i n i ti o n 50 I n t e rf a ce - i d e nt i f i ka t i o n 93 K i n em a t i ke n t wu rf 2 D & 3 D 48 Ne u e S y st e m - t e ch n o l o gi e n 4 7 A b s ti m m un g 6 De f in i t i on P rod u k t st ru k t u r 69 A bn a h m e te s t f ür G e rä t e b e i m S up p l ie r 6 5 T e s t d e fi n i t io n T e s t de f i n it i o n 8 2 E in b a u a n al y se 20 4 A u s we rt u n g, V e ri f ik a t i on 10 7 V e ri fi c a ti o n d ur ch Z u l ie f e re r- do k u m en t a t i on 8 9 E i n b a u an w ei s u n g 8 8 T e s t d e fi n i t io n 9 1 T o o l d e fi n i t io n Aer o L oad s DMU Stru ktur Ma nufa ctur ing Mass- Prop ert ie s Qua lificatio n & Ce rtifica tion Syste me Z u l a ss u n gs - a n f o rd e ru ng e n K o m p o n en t e n - s p ez i f ik a t io n S y st e m - s p ez i f ik a t io n Z u li e f e re r- s te u e ru n g V e ri f i ca t i on d u rc h Z u l i ef e re r- d o k um e n t a ti o n 2 06 A u s we rt u n g, V e ri f i ca t i o n 2 07 A u s we rt u n g, V e ri f i ca t i o n 3 6 De s ig n O bj e k t, F l ig h t e n ve l o pe, W e i g ht B a l a n ce D ia g ra m Do k u me n t a t io n Dynamics Loads PDC Wing Struktur Design Handling Qualities Te st 1 64 K o m p o n en t e n - S t ru k t u r-l a yo u t - W e rk st o f f ko n z e p t A bs t i mm u n g E rst e l l un g E i n ba u a n we i su n g Ce rt i fi c a t io n & Q ua l i fi c a t io n Co n c ep t 15 0 F a i ri ng S p a c e A l l o ca t i o n Da t e n vo n S p a ce A l o ca t i o n 15 2 P re -S e t t in g + S ha p i n g F a iri n g S p a ce A l lo c a ti o n 21 4 S u bc o n t ra ct o r- Ma n a g e me n t S p a ce A l l o ca t i on D e f orm a t i on - C le a ra n c e C he c k Ce rt if i c a ti o n P la n I n t e rf a ce A b st i m mu n g K o m po n e n t e n S p e zi f ik a t i on 16 6 S p a c e A l l o ca t i o n f ü r Ha u pt - k o m po n e n t e n B au w e is e n- a u sw ah l u n d K o n z e pt e F i n a l D es i g n, Z e ic h n u ng s - a b l ei t u n g A u sd e t a i li e ru n g d er P ro d u kt s t ru kt u r I nt e rf a c e A b s t im m u ng D e ta i l de f i n it i o n F a i ri ng B a u we i se n - a u s wa h l u n d K o n ze p t e Q ua l i f ic a t io n P l a n 1 84 W e rk s to f f - / N o rmt e i l Qu a li f i ka t i o n D -K i n e ma t i k (M a t A ) V a ri a n t e n- st e u e ru n g 16 9 T L P ro d uk t s tr uk t u r Nu m. B a u t ei l - S t ru kt u ra n a ly s e 2 11 De s ig n Re v ie w s D- K in e m a t ik (P re ) 18 0 V a l i d at e Re q u i re me n t s 1 42 Nu m. M ak ro - S t ru k t u ran a l ys e 2 10 S p a c e A l o c at i o n M od e l l s Z e ic h n u ng s a b le i - t un g, S t ü ck l is t e, T e ch n o l og i e b lä t t e r 2 12 A u s s ch re i b un g / S u b c o n tr ac t o r A u s wa h l P a rti c u la r R is k s F in a l K in e m a t ik De s ig n D -M od e l l D ef o rm a t io n - Cl e a ra n ce Ch e c k 18 5 V e rf ah re n, B a uo rt e Z u l a ss u n g u n d T es t 1 72 M o d -S t e ue ru n g R eq u i re m en t s S h ow in g C om p l ia n c e 1 65 V ord e f i n it i o n (n u m. & a n a l ys t ) HL -L a y O u t (S p a n, S u p po rt P o s it i o n s) 15 1 F a iri n g K in e m a t ik 15 9 A u sk o n st ru k t io n 3 D M o de l l D Mo d e l e 16 3 V o r- d i m en s i on i e ru n g (E x p. + E J) N u m. M a kro - S t ruk t u ra n a ly s e T e s t C on c e p t J u st i f i ca t i o n Co n ce p t 1 57 F ai ri n g - S p e z if i k a ti o n 2 13 Ü b erg a b e p h as e, A b s p ra ch e n, B a c kg ro u n d - I n f o rma t i o n B au t e i ls t e u e run g 13 9 A n a ly t. Ma k ro - S t ru k tu ra n a l ys e A s se m b l y D ra wi ng s Te ch nologien Ma in tan ance Mast erg eometr ie 24 0 E rg e b n is s e a u s F o rs ch u n g s- pr oj e k te n 24 1 H L S h a p e s S t ru k t ur T e ch n o l o gi e n S t a t i c D es i g n & F a t i gu e L o a ds H L S pe e d, HL De v i ce s De f le c t i on A DA MS D yn a m ic Mo d e l, W i n d m il l in g A / C / W in g l o ca l P a ra m e te r D o cu m e n ta t i o n: HL Co m p o ne n t Lo a d s M a n u a l C ri ti c a l W i n g Lo a d Ca s e s / W i n g De f le c t io n s 10 9 R e qu e s t s S t a t ic De s ig n & F a t ig u e L oa d s C ri ti c a l W i n g Lo a d Ca s e s / W i n g De f le c t io n s HL S p ee d, HL De v i ce s De f l ec t i on 13 1 R e qu e s t s A DA M S Dy n a mi c M o d e l, W i nd m i l i n g Do c u m en t a t i on : HL Co m po n e n t L o a d s M a n u al A / C / W i ng l o ca l P a ra m e t er HL -L a y O u t M a s t erg e o m e tr ie F a ir in g K i n em a t i k P re -S e t t i ng & S h a pi n g 2 59 S tr uk t u rl ay o u t D M a st e r- g e o me t ri e au f Ji g F ro ze n Ma s t e rg eo m e t rie u p da t e T o p D o wn A p p ro ac h W B M W e i g ht + B a l a nc e M an u a l T e s tv o rb e re it u n g 3 5 S ys t e mt e s t s B o t t o m Up A p p ro a ch P T S S u p p o rt V o rs c h la g f ü r T a rg et W e i g h t W e ig h t B o o k M a s s Di s t rib u t i o n Ri s k & O pp o rt u n it i e s A n al y si s W ei g h in g o f co m p on e n t s & a ss e m bl i e s A b st i m mu n g B a u u n t erl a g e n 2 67 A b s t i mm u n g Ma i n t an a n c e Re q u ire m e n ts Ma i n t a na n c e Re q u ire m e n t s A b st i mm u n g 2 22 A b s t i mm u n g W e rt u ng s - ve rf a h re n 26 4 A b s t im m u n g W e rt u n g st o o l s A b s ti m m un g A b st i m mu n g A bs t i mm u n g A b s ti m m un g 22 8 A b s t i mm u n g A b st i m mu n g A b s t im m u ng 27 0 Nu m. Ma k ro - S t ru k tu ra n a l ys e Nu m. M a k ro- S t ru kt u ra n a ly s e 2 74 Nu m. Ma k ro - S t ru k tu ra n a l ys e 27 6 Nu m. Ma k ro - S t ru k tu ra n a l ys e Nu m. B a ut e i l - S tr uk t u ra n al y se Nu m. B a u t ei l - S t ru kt u ra n a ly s e Nu m. B a u te i l - S t ruk t u ra n a ly s e I nt e rf a c e A b s t im m u ng De f or ma t i o n- C le a ra n c e C h ec k D e fo rm a t io n - C le a ra n c e C he c k 25 3 A DA M S Dy n a m ic M o d e l, W i n dm i l li n g S t at i c De si g n & F a t i g ue L o a d s HL S p e ed, HL D e vi c es De f l e ct i o n Cri t ic a l W i n g L oa d Ca s e s / W i n g De f l ec t i on s 25 2 A / C / W i n g lo c a l P a ra me t e r 2 47 Re q u es t s Na c h we i sf ü h ru n g f ür Z u l a s su n g D o cu m e n ta t i o n: HL Co m p o ne n t Lo a d s M a n u a l Nu m. B au t e i l- S t ru k t u ra na l y se Ca p t u re Re q ui re m e nt s 4 9 A b s t im m u ng 32 V o re n t wu rf s la s t e n 24 5 M a st e rg e o me t ri e 1 96 B ot t o m U p A pp ro a c h 1 97 T o p Do wn A pp ro a c h W e i g h t B oo k B o t t o m Up A p p ro a ch V ors c h la g f ü r T a rg et W e i g h t 28 4 Ri sk & Op p o rt un i t i es A n a l ys i s 2 88 Ri sk & Op p o rt u n it i e s A na l y si s 2 87 W e i g h t B o o k 28 6 B o t t o m U p A pp ro a c h 19 8 Ma s s D is t ri b ut i o n F es t l e gu n g T a rg e t W e ig h t F es t l eg u n g T a rg e t W e ig h t F e s tl e g u n g T a rg et W e i g h t 3 1 A /C - DB D 3 4 A / C -D B D 3 8 A / C - D B D M as t e rg e om e t ri e u p d a te Ä n d e ru ng e n f ü r I n n e n st ra k z. B. n a c h F la p -T e st s HLD_P roce ss_ma p_ V o rl ä u fi g e r L ow - S p e e d S h ap e 4 4 V o re nt w ic k lu n g al t e rn a t iv e r K o n ze p t e 4 5 V o re nt w ic k lu n g al t e rn a t iv e r K o n ze p t e 4 6 V o re nt w ic k lu n g al t e rn a t iv e r K o n ze p t e 5 4 Ri s i ko m in i - m ie ru n g s- a lt e rn a t iv e n 5 6 Gr ou n d T e st 5 7 F l ig h t T e st 71 S y s t em i n st a l la t i o n 8 0 Hi gh -L i f t Co n ce p t F ro z e n 8 5 S I RD s i g n ed 9 2 F i n a l F a i rin g K i n e ma t i k D K in e m a t ik o p t i mi e rt, M as t e r- k in e m a t ik a uf J i g S t ra k e i n ge f ro re n 9 6 K i n e ma t i k a u f P re l im. J ig -S tr ak a us g e wä h l t 9 7 A u f Ji g B a si s S A M, DM U P a rt ic u l ar R is k s 30 3 B e n ch m a rk B e n c h ma rk M a s s M a t ric e s 3 06 M as s Ma t ri c es Z e ic h n u ng s - f re ig a b e 3 08 W e i g ht B o o k 3 09 M as s -Di st ri b u t io n 3 10 Ma s s Ma t ri ce s D E v a lu a t i o n o f f u l l H ig h -L i f t Co n f i g ura t i o n a n d S e t t i ng s A u f n ah m e a l e r R e q ui re m e nt s u n d G e om e t ri e n De f in i t i on A e ro - T a rg e t s H ig h -L i ft C on c e p t F ro ze n 3 26 W / T T es t S u p p or t 3 16 A e ro Re q u i re me n t s (LS T DD, De v ic e P o s it i o ni n g ) H L S h a p e s f o r 1 g F l i g h t / J ig W i n g S h a p e f roz e n S h a pe De s i gn De f i n it i o n o f W / T V e ri f ic a t i on T a s ks 3 14 De s ig n P re - S el e c ti o n (f ro m p rev i o us d e si g n s, d a t ab a s e s... ) A n a l ys i s o f W / T Re s u l ts 3 27 W / T M od e l l in g S h a pe D es i g n, S p e ci f i ca t i on, P l a n ni n g W / T T e s t in g De f i ni t i on o f T e st P ro g ra m, T es t i ng, Re s u lt P ro c e ss i n g A e ro R e q ui re m e nt s (L S T DD, De v i ce P o s i ti o n in g ) Maintanance Mastergeometrie T est DMU Manufacturing Technologien Customer Support Mass Matrices Control Estimation Qualification & Certification Subcontracting Konfiguration- Management Bauteildefinition Geometriedefinition Analyse Lasten Zulassung Steuer ung Architektur Definition/Spezifikation Kinematik Installation Integration HL Comp. Loads FP Dynamics Loads PDC Wing Struktur Design Handling Qualities Geometrie Definition - CF D Analysis Geometrie Definition - Windtunnel te sting Concept / Analysis 3 A /C - T L R 4 A / C - D B D 2 9 M e c ha n i ca l C on s t ra in t s 1 8 A n a ly s is o f W /T Re su l t s 2 7 W / T M o d e l i ng S h a p e D e si g n, S p e c if i ca t i o n, P l a n n in g 2 0 HL S h a p es f o r 1g F l ig h t / Ji g W in g S h a pe f ro z e n 2 8 W /T T e s t in g De f i n it i o n o f T e s t P ro g ra m, T es t i n g, Re s u lt P ro c e ss i n g 2 1 A e ro Re q u ir em e n t s (L S T DD, D e vi c e P o si t io n i n g ) 2 3 R & T Ne e d s 2 2 M o d i fi c a t io n P ro p o sa l s 2 6 W / T T e s t S u p p o rt 1 7 De f in i t io n o f W / T V e rif i c a ti o n T a sk s 5 G e o me t ry d at a, A /C W in g L a yo u t 24 S h a p e De si g n 14 De s ig n P re - S el e c ti o n (f ro m p re vi o u s d e s ig n s, d a t ab a s e s... ) D E v a lu a t i on o f f u l l H ig h -L i f t Co n f i gu ra t i o n a n d S e t t i ng s 1 3 A u f n a h me a l le r Re q u ir em e n t s u n d Ge o m e tr ie n 15 De f i n it i o n A e ro - T a rg et s 1 6 A e ro Re q u i rem e n t s (L S T DD, D e vi c e P o si t i on i n g ) 3 0 HL S p e e d, H L De v ic e s D ef l e c ti o n 41 R e qu e s t s 4 2 S t a t ic De s ig n 4 3 Do cu m e n t at i o n : HL Co m p o n en t L oa d s Ma n u a l 77 R ig g i n gp ro z e d ur 60 S y s t e m- v o ra u sl e g u n g 5 9 S c h n it t s t el l e n- d e t a i l i er un g S y st e m - v o ra u sl e g un g 51 S y st e m / Ge rä t e - pe rf o rm a n ce - b er ec h n u ng 7 3 G er ät e a u s le g u n g 9 9 K in e m a ti k - o pt i m ie ru n g S u p p li e ra u sw a hl 53 S ys t e m si m ul a t i on S u p pl i e rko n t a kt S ys t e m -F ME A 12 3 Ge rä t e in f o. vo m Z u l i ef e re r 1 10 S y st e m a rch i t e kt u r- a na l y se 6 1 Ge rä t e a us l e g un g 1 06 Z u l ie f e re r- b e t re uu n g 6 6 In t e rf a c e- i d e n t if i ka t i o n G e rä t ei n f o. v o m Z u l ie f e re r G e rä t e- v o ra us l e gu n g 8 6 S c hn i t t st e l le n - de f i n it i o n 1 05 S ys t e m- s p e zi f i ka t i o n S ys t e m arc h i t ek t u r- f es t l eg u n g 7 5 S ys t e m- vo ra u s le g u n g 1 04 K o mp o n e n te n - s p e zi f i ka t i o n 5 2 G e rä te - v ora u s l eg u n g 1 01 Z u l ie f e re r-p ro z es s 1 19 S u p p l ie rk o n ta k t 7 2 S y st e m a us l e gu n g 8 3 S ch n i t ts t e l le n - b e sc h re ib u n g G e rä t e au s l eg u n g 7 9 S c h ni t t s te l l en - d e t a i l i er un g A n t ri e b ss y st e m - I n t e rf ac e l a st e n Z u li e f e rer -P ro ze s s 7 4 S pa c e a l o k at i o n 9 5 K i n e ma t i kd o k u. CA D -M od e l l ie ru n g B a s i sk i n em a t i k 58 S y s t e ma u s le g u n g 81 V e rfo rm u n g s- a n a l ys e /S ys t e m- c l e ara n c e 6 7 S ys t e m- k o mp o n e n te n - d e f in i t io n S u p p li e ra u sw a h l 87 T o l e ra n za n a ly s e 6 4 S ys t e m-f ME A 90 S y st e m -F M E A 7 0 Ge rä t e - v o ra u sl e g un g S y s t em a u s le g u n g 55 S y s t e m- k om p o n e nt e n - d ef i n i ti o n 50 I n t e rf a ce - i d e nt i f i ka t i o n 93 K i n em a t i ke n t wu rf 2 D & 3 D 48 Ne u e S y st e m - t e ch n o l o gi e n 4 7 A b s ti m m un g 6 De f in i t i on P rod u k t st ru k t u r 69 A bn a h m e te s t f ür G e rä t e b e i m S up p l ie r 6 5 T e s t d e fi n i t io n T e s t de f i n it i o n 8 2 E in b a u a n al y se 20 4 A u s we rt u n g, V e ri f ik a t i on 10 7 V e ri fi c a ti o n d ur ch Z u l ie f e re r- do k u m en t a t i on 8 9 E i n b a u an w ei s u n g 8 8 T e s t d e fi n i t io n 9 1 T o o l d e fi n i t io n Aer o L oad s DMU Stru ktur Ma nufa ctur ing Mass- Prop ert ie s Qua lificatio n & Ce rtifica tion Syste me Z u l a ss u n gs - a n f o rd e ru ng e n K o m p o n en t e n - s p ez i f ik a t io n S y st e m - s p ez i f ik a t io n Z u li e f e re r- s te u e ru n g V e ri f i ca t i on d u rc h Z u l i ef e re r- d o k um e n t a ti o n 2 06 A u s we rt u n g, V e ri f i ca t i o n 2 07 A u s we rt u n g, V e ri f i ca t i o n 3 6 De s ig n O bj e k t, F l ig h t e n ve l o pe, W e i g ht B a l a n ce D ia g ra m Do k u me n t a t io n Dynamics Loads PDC Wing Struktur Design Handling Qualities Te st 1 64 K o m p o n en t e n - S t ru k t u r-l a yo u t - W e rk st o f f ko n z e p t A bs t i mm u n g E rst e l l un g E i n ba u a n we i su n g Ce rt i fi c a t io n & Q ua l i fi c a t io n Co n c ep t 15 0 F a i ri ng S p a c e A l l o ca t i o n Da t e n vo n S p a ce A l o ca t i o n 15 2 P re -S e t t in g + S ha p i n g F a iri n g S p a ce A l lo c a ti o n 21 4 S u bc o n t ra ct o r- Ma n a g e me n t S p a ce A l l o ca t i on D e f orm a t i on - C le a ra n c e C he c k Ce rt if i c a ti o n P la n I n t e rf a ce A b st i m mu n g K o m po n e n t e n S p e zi f ik a t i on 16 6 S p a c e A l l o ca t i o n f ü r Ha u pt - k o m po n e n t e n B au w e is e n- a u sw ah l u n d K o n z e pt e F i n a l D es i g n, Z e ic h n u ng s - a b l ei t u n g A u sd e t a i li e ru n g d er P ro d u kt s t ru kt u r I nt e rf a c e A b s t im m u ng D e ta i l de f i n it i o n F a i ri ng B a u we i se n - a u s wa h l u n d K o n ze p t e Q ua l i f ic a t io n P l a n 1 84 W e rk s to f f - / N o rmt e i l Qu a li f i ka t i o n D -K i n e ma t i k (M a t A ) V a ri a n t e n- st e u e ru n g 16 9 T L P ro d uk t s tr uk t u r Nu m. B a u t ei l - S t ru kt u ra n a ly s e 2 11 De s ig n Re v ie w s D- K in e m a t ik (P re ) 18 0 V a l i d at e Re q u i re me n t s 1 42 Nu m. M ak ro - S t ru k t u ran a l ys e 2 10 S p a c e A l o c at i o n M od e l l s Z e ic h n u ng s a b le i - t un g, S t ü ck l is t e, T e ch n o l og i e b lä t t e r 2 12 A u s s ch re i b un g / S u b c o n tr ac t o r A u s wa h l P a rti c u la r R is k s F in a l K in e m a t ik De s ig n D -M od e l l D ef o rm a t io n - Cl e a ra n ce Ch e c k 18 5 V e rf ah re n, B a uo rt e Z u l a ss u n g u n d T es t 1 72 M o d -S t e ue ru n g R eq u i re m en t s S h ow in g C om p l ia n c e 1 65 V ord e f i n it i o n (n u m. & a n a l ys t ) HL -L a y O u t (S p a n, S u p po rt P o s it i o n s) 15 1 F a iri n g K in e m a t ik 15 9 A u sk o n st ru k t io n 3 D M o de l l D Mo d e l e 16 3 V o r- d i m en s i on i e ru n g (E x p. + E J) N u m. M a kro - S t ruk t u ra n a ly s e T e s t C on c e p t J u st i f i ca t i o n Co n ce p t 1 57 F ai ri n g - S p e z if i k a ti o n 2 13 Ü b erg a b e p h as e, A b s p ra ch e n, B a c kg ro u n d - I n f o rma t i o n B au t e i ls t e u e run g 13 9 A n a ly t. Ma k ro - S t ru k tu ra n a l ys e A s se m b l y D ra wi ng s Te ch nologien Ma in tan ance Mast erg eometr ie 24 0 E rg e b n is s e a u s F o rs ch u n g s- pr oj e k te n 24 1 H L S h a p e s S t ru k t ur T e ch n o l o gi e n S t a t i c D es i g n & F a t i gu e L o a ds H L S pe e d, HL De v i ce s De f le c t i on A DA MS D yn a m ic Mo d e l, W i n d m il l in g A / C / W in g l o ca l P a ra m e te r D o cu m e n ta t i o n: HL Co m p o ne n t Lo a d s M a n u a l C ri ti c a l W i n g Lo a d Ca s e s / W i n g De f le c t io n s 10 9 R e qu e s t s S t a t ic De s ig n & F a t ig u e L oa d s C ri ti c a l W i n g Lo a d Ca s e s / W i n g De f le c t io n s HL S p ee d, HL De v i ce s De f l ec t i on 13 1 R e qu e s t s A DA M S Dy n a mi c M o d e l, W i nd m i l i n g Do c u m en t a t i on : HL Co m po n e n t L o a d s M a n u al A / C / W i ng l o ca l P a ra m e t er HL -L a y O u t M a s t erg e o m e tr ie F a ir in g K i n em a t i k P re -S e t t i ng & S h a pi n g 2 59 S tr uk t u rl ay o u t D M a st e r- g e o me t ri e au f Ji g F ro ze n Ma s t e rg eo m e t rie u p da t e T o p D o wn A p p ro ac h W B M W e i g ht + B a l a nc e M an u a l T e s tv o rb e re it u n g 3 5 S ys t e mt e s t s B o t t o m Up A p p ro a ch P T S S u p p o rt V o rs c h la g f ü r T a rg et W e i g h t W e ig h t B o o k M a s s Di s t rib u t i o n Ri s k & O pp o rt u n it i e s A n al y si s W ei g h in g o f co m p on e n t s & a ss e m bl i e s A b st i m mu n g B a u u n t erl a g e n 2 67 A b s t i mm u n g Ma i n t an a n c e Re q u ire m e n ts Ma i n t a na n c e Re q u ire m e n t s A b st i mm u n g 2 22 A b s t i mm u n g W e rt u ng s - ve rf a h re n 26 4 A b s t im m u n g W e rt u n g st o o l s A b s ti m m un g A b st i m mu n g A bs t i mm u n g A b s ti m m un g 22 8 A b s t i mm u n g A b st i m mu n g A b s t im m u ng 27 0 Nu m. Ma k ro - S t ru k tu ra n a l ys e Nu m. M a k ro- S t ru kt u ra n a ly s e 2 74 Nu m. Ma k ro - S t ru k tu ra n a l ys e 27 6 Nu m. Ma k ro - S t ru k tu ra n a l ys e Nu m. B a ut e i l - S tr uk t u ra n al y se Nu m. B a u t ei l - S t ru kt u ra n a ly s e Nu m. B a u te i l - S t ruk t u ra n a ly s e I nt e rf a c e A b s t im m u ng De f or ma t i o n- C le a ra n c e C h ec k D e fo rm a t io n - C le a ra n c e C he c k 25 3 A DA M S Dy n a m ic M o d e l, W i n dm i l li n g S t at i c De si g n & F a t i g ue L o a d s HL S p e ed, HL D e vi c es De f l e ct i o n Cri t ic a l W i n g L oa d Ca s e s / W i n g De f l ec t i on s 25 2 A / C / W i n g lo c a l P a ra me t e r 2 47 Re q u es t s Na c h we i sf ü h ru n g f ür Z u l a s su n g D o cu m e n ta t i o n: HL Co m p o ne n t Lo a d s M a n u a l Nu m. B au t e i l- S t ru k t u ra na l y se Ca p t u re Re q ui re m e nt s 4 9 A b s t im m u ng 32 V o re n t wu rf s la s t e n 24 5 M a st e rg e o me t ri e 1 96 B ot t o m U p A pp ro a c h 1 97 T o p Do wn A pp ro a c h W e i g h t B oo k B o t t o m Up A p p ro a ch V ors c h la g f ü r T a rg et W e i g h t 28 4 Ri sk & Op p o rt un i t i es A n a l ys i s 2 88 Ri sk & Op p o rt u n it i e s A na l y si s 2 87 W e i g h t B o o k 28 6 B o t t o m U p A pp ro a c h 19 8 Ma s s D is t ri b ut i o n F es t l e gu n g T a rg e t W e ig h t F es t l eg u n g T a rg e t W e ig h t F e s tl e g u n g T a rg et W e i g h t 3 1 A /C - DB D 3 4 A / C -D B D 3 8 A / C - D B D M as t e rg e om e t ri e u p d a te Ä n d e ru ng e n f ü r I n n e n st ra k z. B. n a c h F la p -T e st s HLD_P roce ss_ma p_ V o rl ä u fi g e r L ow - S p e e d S h ap e 4 4 V o re nt w ic k lu n g al t e rn a t iv e r K o n ze p t e 4 5 V o re nt w ic k lu n g al t e rn a t iv e r K o n ze p t e 4 6 V o re nt w ic k lu n g al t e rn a t iv e r K o n ze p t e 5 4 Ri s i ko m in i - m ie ru n g s- a lt e rn a t iv e n 5 6 Gr ou n d T e st 5 7 F l ig h t T e st 71 S y s t em i n st a l la t i o n 8 0 Hi gh -L i f t Co n ce p t F ro z e n 8 5 S I RD s i g n ed 9 2 F i n a l F a i rin g K i n e ma t i k D K in e m a t ik o p t i mi e rt, M as t e r- k in e m a t ik a uf J i g S t ra k e i n ge f ro re n 9 6 K i n e ma t i k a u f P re l im. J ig -S tr ak a us g e wä h l t 9 7 A u f Ji g B a si s S A M, DM U P a rt ic u l ar R is k s 30 3 B e n ch m a rk B e n c h ma rk M a s s M a t ric e s 3 06 M as s Ma t ri c es Z e ic h n u ng s - f re ig a b e 3 08 W e i g ht B o o k 3 09 M as s -Di st ri b u t io n 3 10 Ma s s Ma t ri ce s D E v a lu a t i o n o f f u l l H ig h -L i f t Co n f i g ura t i o n a n d S e t t i ng s A u f n ah m e a l e r R e q ui re m e nt s u n d G e om e t ri e n De f in i t i on A e ro - T a rg e t s H ig h -L i ft C on c e p t F ro ze n 3 26 W / T T es t S u p p or t 3 16 A e ro Re q u i re me n t s (LS T DD, De v ic e P o s it i o ni n g ) H L S h a p e s f o r 1 g F l i g h t / J ig W i n g S h a p e f roz e n S h a pe De s i gn De f i n it i o n o f W / T V e ri f ic a t i on T a s ks 3 14 De s ig n P re - S el e c ti o n (f ro m p rev i o us d e si g n s, d a t ab a s e s... ) A n a l ys i s o f W / T Re s u l ts 3 27 W / T M od e l l in g S h a pe D es i g n, S p e ci f i ca t i on, P l a n ni n g W / T T e s t in g De f i ni t i on o f T e st P ro g ra m, T es t i ng, Re s u lt P ro c e ss i n g A e ro R e q ui re m e nt s (L S T DD, De v i ce P o s i ti o n in g ) High-Lift Design Process Guide High-Lift Design Process Chain

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