1/2015 H-FLEX CABLES
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1 1/2015 H-FLEX CABLES CONTENTS H-FLEX PWR PUR 0,6/1kV...2 H-FLEX PWR C-PUR 0,6/1kV...6 H-FLEX CTL PUR 250V...10 H-FLEX CTL C-PUR 250V...12 H-FLEX INS PUR 250V...14 H-FLEX INS C-PUR 250V...16 TECHNICAL INFORMATION...18 MARINE AND OFFSHORE CABLES INDUSTRIAL CABLES OPTICAL FIBRE CABLES FLEXIBLE CABLES
2 20,6/1kV CABLES H-FLEX PWR PUR 0,6/1kV Unscreened power and control cable for flexible use 1/2015 DESIGN: HELKAMA specification 1. Conductor - stranded copper conductor 1,0-300mm 2 IEC 60228:2004 class5 - tinned stranded copper conductor on request 2. Insulation - XLPE plastic 3. Bedding - non-woven separator tape 4. Sheath - Polyurethane compound - standard colour black, other colours on request Flameretardant Oil & chemical Halogenfree Mud Application: The cable is intended for flexible, portable, movable applications. Applications such as ship to shore cable, outdoor cranes and various industrial applications.it is suitable for flexible applications in machineries, machine tools, robot technics and can be submersed into water. The cable has good mechanical characteristics, high tensile strength, is abrasion and to UV, chemicals, oil and other fluids. The cable can be coiled back and forth. Suitable to dragchain use. Mud according to NEK606. Main characteristics Rated voltage AC 0,6/1kV (1,2kV) DC 0,9/1,5kV (if voltage to earth does not exceed 0,9kV) Flame-retardant IEC test for single insulated wire and cable Halogen-free IEC series Mechanical flex test EN conditions according to EN Oil resistancy EN conditions according to EN Operating temperature C fixed use C flexible use Mechanical Min. bending radius - fixed: 4 x d < 25 mm < 6 x d - mobile: 6 x d < 25 mm < 8 x d - s-shape deflection: 15 x d < 25 mm < 20 x d Max. tensile load without strength members 15 N/mm 2 of phases copper cross section Core identification Color code for 1 4 (5 if PE conductor) core cable, number code for core cable. Factory recognition Marking on the sheath LOT ##### H-FLEX PWR PUR "number of core" x "size of conductor" mm 2 0,6/1kV + 90 C HELKAMA "month-year" and "length marking". Marine type approvals DNV-GL and BV Tel , fax ,
3 3 H-FLEX PWR PUR 0,6/1kV Part number Normal G - type Number of conductors & cross-section n x mm 2 Nominal outer diameter mm Approximate weight kg/km Current Rating A x1,0 5, x1,5 6, x2,5 6, x4 6, x6 7, x10 8, x16 9, x25 11, x35 13, x50 15, x70 17, x95 19, x120 21, x150 24, x185 27, x240 31, x300 33, x1,0 8, x1,5 9, x2,5 10, x4 11, x6 12, x10 14, x16 16, x25 21, x35 23, x50 28, x70 32, ,6/1kV CABLES 1/ x1,0 9, x1,5 10, x2,5 11, x4 11, x6 13, x10 15, x16 18, x25 22, x35 25, x50 30, x70 34, x95 40, x120 45, x150 50, x185 57, x240 65, x1,0 10, x1,5 11, x2,5 12, x4 12, x6 14, x10 17, x16 19, x25 25, x35 28, x50 33, x70 38, x95 45, x120 49, x150 56, x185 64, Table continues on next page
4 40,6/1kV CABLES H-FLEX PWR PUR 0,6/1kV Part number Normal G - type Number of conductors & cross-section n x mm 2 Nominal outer diameter mm Approximate weight kg/km Current Rating A x1,0 11, x1,5 11, x2,5 13, x4 14, x6 15, x10 19, x16 21, x25 27, x35 31, x50 37, x70 43, x95 49, x120 55, x150 63, x1,0 13, x1,5 12, x2,5 14, / x1,0 12, x1,5 12, x2,5 14, x4 15, x6 17, x10 20, x16 24, x25 30, x1,0 15, x1,5 16, x2,5 19, x1,0 15, x1,5 17, x2,5 20, x1,0 16, x1,5 18, x2,5 21, x1,0 17, x1,5 19, x2,5 22, x1,0 18, x1,5 20, x2,5 24, x1,0 22, x1,5 24, x2,5 28, x1,0 22, x1,5 24, x2,5 28, Table continues on next page
5 5 H-FLEX PWR PUR 0,6/1kV Part number Normal G - type Number of conductors & cross-section n x mm 2 Nominal outer diameter mm Approximate weight kg/km Current Rating A x1,0 23, x1,5 25, x2,5 29, x1,0 25, x1,5 28, x2,5 32, x25+3x6 23, x35+3x6 25, x50+3x10 30, x70+3x16 35, x95+3x16 40, x120+3x25 45, x150+3x25 51, x185+3x35 57, x240+3x50 65, ,6/1kV CABLES 1/2015
6 60,6/1kV CABLES H-FLEX PWR C-PUR 0,6/1kV Screened power and control cable for flexible use 1/2015 DESIGN: HELKAMA specification 1. Conductor - stranded copper conductor 1,0-300mm 2 IEC 60228:2004 class5 - tinned stranded copper conductor on request 2. Insulation - XLPE plastic 3. Bedding - non-woven separator tape 4. Screen - copper wire braid, coverage > 94% - tinned copper wire braid on request 5. Sheath - Polyurethane compound - standard colour black, other colours on request Flameretardant Oil & chemical Halogenfree Mud Application: The cable is intended for flexible, portable, movable applications. Applications such as ship to shore cable, outdoor cranes and various industrial applications.it is suitable for flexible applications in machineries, machine tools, robot technics and can be submersed into water. The cable has good mechanical characteristics, high tensile strength, is abrasion and to UV, chemicals, oil and other fluids. The cable can be coiled back and forth. Suitable to dragchain use. Mud according to NEK606. Main characteristics Rated voltage AC 0,6/1kV (1,2kV) DC 0,9/1,5kV (if voltage to earth does not exceed 0,9kV) Flame-retardant IEC test for single insulated wire Halogen-free IEC series Mechanical flex test EN conditions according to EN Oil resistancy EN conditions according to EN Operating temperature C fixed use C flexible use Mechanical Min. bending radius - fixed: 6 x d < 25 mm < 8 x d - mobile: 8 x d < 25 mm < 10 x d - s-shape deflection: 15 x d < 25 mm < 20 x d Max. tensile load without strength members 15 N/mm 2 of phases copper cross section Core identification Color code for 1 4 (5 if PE conductor) core cable, number code for core cable. Factory recognition Marking on the sheath LOT ##### H-FLEX PWR C-PUR "number of core" x "size of conductor" mm 2 0,6/1kV + 90 C HELKAMA "month-year" and "length marking". Marine type approvals DNV-GL and BV Tel , fax ,
7 7 H-FLEX PWR C-PUR 0,6/1kV Part number Normal G - type Number of conductors & cross-section n x mm 2 Cross-section of screen mm 2 Nominal outer diameter mm Approximate weight kg/km Current Rating A x1,0 3,0 6, x1,5 3,0 7, x2,5 3,0 7, x4 3,1 7, x6 3,1 8, x10 3,4 9, x16 4,1 10, x25 4,8 12, x35 5,4 14, x50 6,4 16, x70 7,3 18, x95 8,2 21, x120 9,2 23, x150 10,2 26, x185 11,4 28, x240 12,8 32, x300 14,0 35, x1,0 3,6 10, x1,5 3,7 10, x2,5 4,2 11, x4 4,8 12, x6 5,4 13, x10 6,4 16, x16 7,4 18, x25 9,2 22, x35 10,4 24, x50 12,3 29, x70 14,2 33, ,6/1kV CABLES 1/ x1,0 3,6 10, x1,5 4,1 11, x2,5 4,5 12, x4 5,2 13, x6 5,7 14, x10 6,8 16, x16 8,0 19, x25 9,9 24, x35 11,3 26, x50 13,2 31, x70 15,2 36, x95 17,2 41, x120 19,4 46, x150 21,6 52, x185 24,2 58, x240 27,1 66, x1,0 4,1 11, x1,5 4,4 12, x2,5 5,2 13, x4 5,7 14, x6 6,4 15, x10 7,6 18, x16 8,8 21, x25 11,0 26, x35 12,6 29, x50 14,7 34, x70 17,1 39, x95 19,4 46, x120 21,6 51, x150 24,3 58, x185 26,9 65, Table continues on next page
8 80,6/1kV CABLES H-FLEX PWR C-PUR 0,6/1kV Part number Normal G - type Number of conductors & cross-section n x mm 2 Cross-section of screen mm 2 Nominal outer diameter mm Approximate weight kg/km Current Rating A x1,0 4,4 12, x1,5 4,9 13, x2,5 5,5 14, x4 6,4 15, x6 7,1 16, x10 8,4 20, x16 9,9 23, x25 12,3 29, x35 14,0 32, x50 16,4 38, x70 18,9 44, x95 21,5 51, x120 24,0 57, x150 26,9 64, x1,0 4,7 14, x1,5 5,4 14, x2,5 6,1 16, / x1,0 4,9 13, x1,5 5,4 14, x2,5 6,1 16, x4 7,0 16, x6 7,9 18, x10 9,3 22, x16 11,0 25, x25 13,5 31, x1,0 6,5 16, x1,5 7,2 17, x2,5 8,2 20, x1,0 6,8 17, x1,5 7,5 18, x2,5 8,4 21, x1,0 7,1 18, x1,5 7,9 19, x2,5 9,0 22, x1,0 7,6 18, x1,5 8,4 20, x2,5 9,6 23, x1,0 8,0 19, x1,5 8,8 21, x2,5 10,1 24, x1,0 9,7 23, x1,5 10,7 25, x2,5 12,1 29, x1,0 9,9 24, x1,5 11,0 26, x2,5 12,3 30, Table continues on next page
9 9 H-FLEX PWR C-PUR 0,6/1kV Part number Normal G - type Number of conductors & cross-section n x mm 2 Cross-section of screen mm 2 Nominal outer diameter mm Approximate weight kg/km Current Rating A x1,0 10,2 24, x1,5 11,4 26, x2,5 13,0 31, x1,0 11,3 27, x1,5 12,7 29, x2,5 14,3 33, x25+3x6 10,0 24, x35+3x6 11,3 26, x50+3x10 13,2 31, x70+3x16 15,4 36, x95+3x16 17,4 41, x120+3x25 19,3 46, x150+3x25 21,7 52, x185+3x35 24,0 59, ,6/1kV CABLES 1/2015
10 10 250V CABLES H-FLEX CTL PUR 250V Unscreened control cable for flexible use 1/2015 DESIGN: HELKAMA specification 1. Conductor - stranded copper conductor IEC 60228:2004 class5 - tinned stranded copper conductor on request 2. Insulation - XLPE plastic 3. Bedding - separator tape 4. Sheath - Polyurethane compound - standard colour black, other colours on request Flameretardant Oil & chemical Halogenfree Mud Application: The cable is intended for flexible, portable, movable applications. Applications such as ship to shore cable, outdoor cranes and various industrial applications.it is suitable for flexible applications in machineries, machine tools, robot technics and can be submersed into water. The cable has good mechanical characteristics, high tensile strength, is abrasion and to UV, chemicals, oil and other fluids. The cable can be coiled back and forth. Suitable to dragchain use. Mud according to NEK606. Main characteristics Rated voltage 150/250V (300V) Flame-retardant IEC test for single insulated wire and cable Halogen-free IEC series Smoke emission IEC series Mechanical flex test EN conditions according to EN Oil resistancy EN conditions according to EN Operating temperature C fixed use C flexible use Mechanical Min. bending radius - fixed: 4 x d < 25 mm < 6 x d - mobile: 6 x d < 25 mm < 8 x d - s-shape deflection: 15 x d < 25 mm < 20 x d Max. tensile load without strength members 15 N/mm 2 of phases copper cross section Core identification White insulation with black numbers Factory recognition Marking on the sheath: LOT ##### H-FLEX CTL PUR "number of core" x "size of conductor" mm 2 250V + 90 C HELKAMA "month-year" and "length marking". Marine type approvals DNV-GL and BV Tel , fax ,
11 11 H-FLEX CTL PUR 250V Part number Normal G - type Number of conductors & cross-section n x mm 2 Nominal outer diameter mm Approximate weight kg/km Current Rating A x0,5 4,0 25,0 8, x0,5 7,0 45,0 7, x0,5 7,5 55,0 6, x0,5 9,0 70,0 6, x0,5 9,0 80,0 5, x0,5 11,5 110,0 5, x0,5 11,5 125,0 4, x0,5 12,5 145,0 4, x0,5 14,0 180,0 4, x0,5 14,0 195,0 4, x0,5 14,0 210,0 4, x0,5 16,5 245,0 3, x0,5 17,0 265,0 3, x0,5 17,5 305,0 3, x0,5 19,0 350,0 3, x0,75 4,5 35,0 11, x0,75 7,5 55,0 9, x0,75 8,0 65,0 8, x0,75 10,0 90,0 8, x0,75 10,0 105,0 7, x0,75 12,5 150,0 6, x0,75 13,0 170,0 6, x0,75 13,5 195,0 5, x0,75 15,5 230,0 5, x0,75 15,5 255,0 5, x0,75 15,5 275,0 5, x0,75 18,0 320,0 4, x0,75 18,5 350,0 4, x0,75 19,0 400,0 4, x0,75 20,5 465,0 4,3 250V CABLES 1/2015
12 12 250V CABLES H-FLEX CTL C-PUR 250V Screened control cable for flexible use 1/2015 DESIGN: HELKAMA specification 1. Conductor - stranded copper conductor IEC 60228:2004 class5 - tinned stranded copper conductor on request 2. Insulation - XLPE plastic 3. Bedding - separator tape 4. Screen - copper wire braid, coverage > 94% - tinned copper wire braid on request 5. Sheath - Polyurethane compound - standard colour black, other colours on request Flameretardant Oil & chemical Halogenfree Mud Application: The cable is intended for flexible, portable, movable applications. Applications such as ship to shore cable, outdoor cranes and various industrial applications.it is suitable for flexible applications in machineries, machine tools, robot technics and can be submersed into water. The cable has good mechanical characteristics, high tensile strength, is abrasion and to UV, chemicals, oil and other fluids. The cable can be coiled back and forth. Suitable to dragchain use. Mud according to NEK606. Main characteristics Rated voltage 150/250V (300V) Flame-retardant IEC test for single insulated wire and cable Halogen-free IEC series Smoke emission IEC series Mechanical flex test EN conditions according to EN Oil resistancy EN conditions according to EN Operating temperature C fixed use C flexible use Mechanical Min. bending radius - fixed: 4 x d < 25 mm < 6 x d - mobile: 6 x d < 25 mm < 8 x d - s-shape deflection: 15 x d < 25 mm < 20 x d Max. tensile load without strength members 15 N/mm 2 of phases copper cross section Core identification White insulation with black numbers Factory recognition Marking on the sheath: LOT ##### H-FLEX CTL C-PUR "number of core" x "size of conductor" mm 2 250V + 90 C HELKAMA "month-year" and "length marking". Marine type approvals DNV-GL and BV Tel , fax ,
13 13 H-FLEX CTL C-PUR 250V Part number Normal G - type Number of conductors & cross-section n x mm 2 Cross-section of screen mm 2 Nominal outer diameter mm Approximate weight kg/km Current Rating A x0,5 3,0 5,0 60 8, x0,5 3,0 8,0 80 7, x0,5 3,0 9,0 85 6, x0,5 3,7 10, , x0,5 3,7 10, , x0,5 3,9 13, , x0,5 4,1 13, , x0,5 4,1 14, , x0,5 5,8 15, , x0,5 5,7 15, , x0,5 5,7 15, , x0,5 6,0 17, , x0,5 6,0 18, , x0,5 6,0 18, , x0,5 7,9 20, , x0,75 3,0 5, , x0,75 3,0 8,5 90 9, x0,75 3,0 9, , x0,75 4,6 11, , x0,75 4,5 11, , x0,75 4,7 13, , x0,75 4,7 14, , x0,75 4,7 14, , x0,75 7,0 16, , x0,75 7,0 16, , x0,75 7,0 16, , x0,75 7,2 19, , x0,75 7,8 19, , x0,75 7,8 20, , x0,75 9,5 22, ,3 250V CABLES 1/2015
14 14 250V CABLES H-FLEX INS PUR 250V Unscreened instrumentation and control cable for flexible use 1/2015 DESIGN: HELKAMA specification 1. Conductor - stranded copper conductor IEC 60228:2004 class5 tinned stranded copper conductor on request Insulation - XLPE plastic 3. Twisted pair - two insulated cores twisted together to form a pair See next page for Quad 4. Sheath - Polyurethane compound - standard colour black, other colours on request Flameretardant Oil & chemical Halogenfree Mud Application: The cable is intended for flexible, portable, movable applications. Applications such as ship to shore cable, outdoor cranes and various industrial applications.it is suitable for flexible applications in machineries, machine tools, robot technics and can be submersed into water. The cable has good mechanical characteristics, high tensile strength, is abrasion and to UV, chemicals, oil and other fluids. The cable can be coiled back and forth. Suitable to dragchain use. Mud according to NEK606. Main characteristics Rated voltage 150/250V (300V) Flame-retardant IEC test for single insulated wire and cable Halogen-free IEC series Mechanical flex test EN conditions according to EN Oil resistancy EN conditions according to EN Mechanical Min. bending radius - fixed: 4 x d < 25 mm < 6 x d - mobile: 6 x d < 25 mm < 8 x d - s-shape deflection: 15 x d < 25 mm < 20 x d Max. tensile load without strength members 15 N/mm 2 of phases copper cross section Operating temperature C fixed use C flexible use Core identification White and blue insulation with black numbers Factory recognition Marking on the sheath: LOT ##### H-FLEX INS PUR "number of core" x "size of conductor" mm 2 250V + 90 C HELKAMA "month-year" and "length marking". Marine type approvals DNV-GL and BV Tel , fax ,
15 H-FLEX INS PUR 250V Part number Normal Number of conductors & cross-section n x mm 2 Nominal outer diameter mm Approximate weight kg/km x2x0,5 6, x3x0,5 6, x4x0,5 7, x2x0,5 9, x2x0,5 9, x2x0,5 11, x2x0,5 13, x2x0,5 14, x2x0,5 16, x2x0,5 16, x2x0,5 18, x2x0,5 18, x2x0,5 20, x2x0,5 23, x2x0,5 24, x2x0,5 25, x2x0,5 26, x2x0,5 27, x2x0,75 7, x3x0,75 7, x4x0,75 8, x2x0,75 11, x2x0,75 11, x2x0,75 12, x2x0,75 15, x2x0,75 16, x2x0,75 18, x2x0,75 19, x2x0,75 21, x2x0,75 22, x2x0,75 24, x2x0,75 27, x2x0,75 28, x2x0,75 30, x2x0,75 30, x2x0,75 32, x2x1,5 9, x3x1,5 9, x4x1,5 10, x2x1,5 14, x2x1,5 15, x2x1,5 16, x2x1,5 20, x2x1,5 21, x2x1,5 25, x2x1,5 26, x2x1,5 28, x2x1,5 30, x2x1,5 32, x2x1,5 36, x2x1,5 38, x2x1,5 40, x2x1,5 41, x2x1,5 44, Core identification Pair: white, blue Triple: white, blue, yellow Pairs/Triples are numbered 1, 2, 3 (Quad)cable is built up as a star quad with the following identification 1 core white 2 core blue 3 core white 4 core blue V CABLES 1/2015
16 16 250V CABLES H-FLEX INS C-PUR 250V Screened instrumentation and control cable for flexible use 1/2015 DESIGN: HELKAMA specification 1. Conductor - stranded copper conductor IEC 60228:2004 class5 tinned stranded copper conductor on request 2. Insulation - XLPE plastic 3. Twisted pair - two insulated cores twisted together to form a pair See next page for Quad 4. Screen - copper wire braid, coverage > 94% 5. Sheath - Polyurethane compound - standard colour black, other colours on request Flameretardant Oil & chemical Halogenfree Mud Application: The cable is intended for flexible, portable, movable applications. Applications such as ship to shore cable, outdoor cranes and various industrial applications.it is suitable for flexible applications in machineries, machine tools, robot technics and can be submersed into water. The cable has good mechanical characteristics, high tensile strength, is abrasion and to UV, chemicals, oil and other fluids. The cable can be coiled back and forth. Suitable to dragchain use. Mud according to NEK606. Main characteristics Rated voltage 150/250V (300V) Flame-retardant IEC test for single insulated wire and cable Halogen-free IEC series Mechanical flex test EN conditions according to EN Oil resistancy EN conditions according to EN Mechanical Min. bending radius - fixed: 6 x d < 25 mm < 8 x d - mobile: 8 x d < 25 mm < 10 x d - s-shape deflection: 15 x d < 25 mm < 20 x d Max. tensile load without strength members 15 N/mm 2 of phases copper cross section Operating temperature C fixed use C flexible use Core identification White and blue insulation with black numbers Factory recognition Marking on the sheath: LOT ##### H-FLEX INS C-PUR "number of core" x "size of conductor" mm 2 250V + 90 C HELKAMA "month-year" and "length marking". Marine type approvals DNV-GL and BV Tel , fax ,
17 H-FLEX INS C-PUR 250V Part number Normal Number of conductors & cross-section n x mm 2 Nominal outer diameter mm Approximate weight kg/km x2x0,5 7, x3x0,5 8, x4x0,5 8, x2x0,5 10, x2x0,5 11, x2x0,5 12, x2x0,5 14, x2x0,5 15, x2x0,5 17, x2x0,5 18, x2x0,5 19, x2x0,5 20, x2x0,5 21, x2x0,5 24, x2x0,5 25, x2x0,5 26, x2x0,5 27, x2x0,5 29, x2x0,75 8, x3x0,75 8, x4x0,75 9, x2x0,75 12, x2x0,75 12, x2x0,75 14, x2x0,75 16, x2x0,75 17, x2x0,75 20, x2x0,75 20, x2x0,75 22, x2x0,75 23, x2x0,75 25, x2x0,75 28, x2x0,75 29, x2x0,75 31, x2x0,75 32, x2x0,75 34, x2x1,5 10, x3x1,5 10, x4x1,5 11, x2x1,5 15, x2x1,5 16, x2x1,5 18, x2x1,5 21, x2x1,5 23, x2x1,5 26, x2x1,5 27, x2x1,5 29, x2x1,5 31, x2x1,5 33, x2x1,5 38, x2x1,5 40, x2x1,5 41, x2x1,5 43, x2x1,5 46, Core identification Pair: white, blue Triple: white, blue, yellow Pairs/Triples are numbered 1, 2, 3 (Quad)cable is built up as a star quad with the following identification 1 core white 2 core blue 3 core white 4 core blue V CABLES 1/2015
18 18 TECHNICAL INFORMATION TECHNICAL INFORMATION Additional tests: Electrical data: Acid gas emission test according to IEC :2011. ph and conductivity test according to IEC :2011. Fluorine content test according to IEC :2003. Mechanical flexing test according to EN part 6.2 Mechanical bending test ongoing, 2,5 M bends H-FLEX INS PUR 250V Loop resistance of pair, max. / +20 C Pair capacitance, nom. / 800Hz Loop inductance, nom. Insulation resistance / +20 C 0,5mm 2 0,75mm 2 1,5mm 2 Unit ,4 ohm/km nf/km 0,6 0,6 0,7 mh/km Mohm/km 1/2015 H-FLEX INS C-PUR 250V Loop resistance of pair, max. / +20 C Pair capacitance, nom. / 800Hz Loop inductance, nom. Insulation resistance / +20 C 0,5mm 2 0,75mm 2 1,5mm 2 Unit ,4 ohm/km nf/km 0,6 0,6 0,7 mh/km Mohm/km Oil resistance: Sheathing material is oil according to method EN and requirements from EN The oil resistance is demonstrated by immersion in mineral oil IRM902 for one week at 100 C. Mud resistance: Sheathing material is mud according to NEK 606 requirements. Mud resistance is demonstrated by immersion in different types of drilling fluids for 56 days in 70 C. IEC test IEC is the test for single insulated wire and cable. Test procedure and requirements according to the picture below. 50 mm Min. 50 mm of the cable, measured from the upper support, must remain unburned after the specified time mm mm mm
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20 HELKAMA BICA OY Lakimiehenkatu 4 FI KAARINA Finland Tel Fax firstname.lastname@helkamabica.fi sales@helkamabica.fi Helkama Bica (Shanghai) Co., Ltd. Plot 1-2, MinHang Export Processing Zone No Huan Cheng West Road Fengxian District, Shanghai , China Tel , Fax sales@helkamabica.cn
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