Tormach Machine Controller - back view
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- Rodney Cecil Hopkins
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1 overview The (TMC) is a dedicated computing platform designed specifically for controlling CNC machinery. It is available in two formats: a Windows-based controller designed to run Mach3 and a Linuxbased controller designed to run EMC2. As a dedicated computing platform, the TMC is far more reliable than a general purpose personal computer (PC) for CNC machine tool and other real-time motion control applications. The Windows TMC is based on the MachOS operating system, a customized version of Microsoft Windows Embedded MachOS was developed as an optimized operating environment for Mach3 CNC control software in cooperative effort between Tormach and ArtSoft. ArtSoft is the developer of Mach3. The Linux TMC is based on the popular Debian-derived Ubuntu distribution. This is currently the favored environment of the open-source EMC2 developer community. - front view Features Real-time motion control using PC architecture is demanding. Consumer grade personal computers, particularly the most recent generations, have shown frequent problems when used for the demanding real time applications of motion and machine control. The TMC has been designed and tested specifically for these difficult applications and has proven to be a stable hardware platform. The Ethernet port and multiple USB ports support a variety of options and accessories from Tormach and other suppliers, including electronic hand wheels, video optical centering, and alternative interface devices. The serial port can be used with Modbus or other serial extensions for additional I/O. The TMC also includes a standard PCI expansion slot for future use. A CD/DVD ROM drive allows quick installation of program updates or compatible CAD/ CAM or CNC associated software. 1 The TMC uses a small form factor design that easily fits into tight spaces and also runs cooler than most generic PCs. Each TMC comes with control application software pre-loaded, but not installed. A menu system guides the control software installation allows you to select your particular machine model in the process. The Windows version is licensed and includes a Microsoft Embedded Certificate of Authenticity. - back view 1. Installation and operation of non-essential software, such as CAD or CAM, is usually possible but compatibility is not guaranteed. Page 1 of 5
2 The Mach3 version of the TMC requires installation of a license file. 2 No license is necessary with the Linux version of the TMC. The TMC does not include an LCD screen or keyboard. Check the Tormach website for part numbers of combination kits which can include LCD screens, touch screens, keyboards, and various extension cables. Each includes (1) Optical USB Mouse and (1) TMC Restore DVD. Controllers carry a 1-year warranty, provided by Tormach LLC. Monitor and Jog /Shuttle Controller are sold separately. w/mach3 Recommended for Tormach CNC mills. It supports performance applications such as large files, high block rates, and high axis speeds. Programs for engraving programs and three dimensional finishing can easily exceed 200,000 lines exceed 2000 blocks per minute. Includes Microsoft COA. PN 31520: w/mach3 w/emc2 3 Recommended for those who prefer the Ubuntu/EMC2 combination for CNC control. It has the same motherboard and processor as the Mach3 controller, but it comes configured with GNU General Public License (GPL) software. PN 32114: w/emc2 TMC Restore discs 4 2. A license of Mach3 is provided with purchase of a Tormach PCNC and included on an installation CD. The license file is not included with purchase of the TMC with Mach3. 3. Please refer to Tormach Technical Document TD_TormachMachineController for technical or support considerations before ordering this controller. MachOS -Restore/Update DVD Self-booting DVD restores the hard disk to as-shipped condition. It can be used restore a corrupted operating system or upgrade to later software. The resulting hard disk image includes the Mach3 installation menu. PN 32111: MachOS -Restore/Update DVD Dual Boot MachOS/Ubuntu -Restore/Update DVD This self-booting DVD will create a dual boot system with both MachOS and Ubuntu partitions. It can be used restore corrupted operating systems or upgrade to later software. PN 32112: Dual Boot MachOS/Ubuntu -Restore/Update DVD Ubuntu -Restore/Update DVD This self-booting DVD will restore the hard disk. It can be used restore a corrupted operating system or upgrade to later software. PN 32113: Ubuntu -Restore/Update DVD 4. Use of this DVD will destroy all data on the controller, including tool tables, program files, and previous machine configurations. This DVD can be used with controller or later MachOS controllers. Component Performance TMC Details (PN 31520) Dimensions: 9 x 5 x 13.5 (vertical or horizontal) Power Supply: 250 Watt 120/230 VAC Processor: Intel Core 2 Duo processor 2.5 GHz Memory: 1GB (8GB max) Hard Drive: SATA 3G 80 GB capacity Graphics: Intel X4500 Expansion: 1 PCI slot USB Ports: 6 ports USB 2.0 Printer Ports: 1 ECP/EPP support LAN: 10/100 Mb/s Ethernet Additional: PS/2 style mouse and keyboard interfaces Optical Drive: CD/DVD ROM drive Mouse: USB optical mouse Warranty: 1 year through Tormach Monitor Ports: 1 VGA (DE-15), 1 DVI Page 2 of 5
3 Options Jog Shuttle Controller Jog/Shuttle Controller The Jog/Shuttle Controller is a USB electronic handwheel that interfaces with the for intuitive command of PCNC Mill positioning axes. Features: One-click Axis Selection (X, Y, Z, A) Spring-loaded outer wheel with 7 speed dynamic jog control for quick positioning during setup and touch control during manual milling. Detent inner wheel with incremental single-pulse positioning for precise control with programmable step size. PN 30616: TORMACH JOG/SHUTTLE CONTROLLER PN 30616: Shuttle jog controller Page 3 of 5
4 Options USB Bulkhead Assembly USB Bulkhead Port The USB Bulkhead Cable kit is used to conveniently mount a USB port on your PCNC Mill stand while keeping your safely enclosed in the designated controller cabinet and protected from chips and coolant. Use the USB port to load programs or interface with accessories like the Tormach Tool Assistant or Tormach CNC Scanner. PN 31289: USB BULKHEAD PORT ASSEMBLY Other Options PN 30615: Standard LCD Monitor (17 ) PN 31299: Touchscreen LCD Monitor (17 ) Page 4 of 5
5 about TormaCH The people at Tormach are dedicated to delivering tools, accessories, and components of unprecedented value in the world of CNC and motion control. Whether you re involved in R&D, education, short run production, or simply an entrepreneur with an idea, you need to make things. Tormach products allow you to make what you need easier, quicker, and more affordably. We want to help make your goal a reality, to enable your ideas. our mission is to empower people who make things. Whether you re cutting parts with our machine tools or building your own equipment using our components, our focus is to manifest your concepts and help you bring your ideas into reality. ordering, PaYmEnT & shipping Quotations can be requested online using our web based quotation system, or through FaX, , or over the phone. Machines and accessories can also be ordered using our secure web shopping cart. Payment can be made by check, credit card, or wire transfer. Machines and machine stands are shipped via truck freight in North america, while accessories are normally shipped via package service (UPS, USPS, Fedex). Tormach ships worldwide in cooperation with established international freight forwarding companies. warranty and support Machines and accessories are warranted for 12 months. Warranty service is limited to repair or replacement of components with telephone support, there is no on-site field service staff. Replacement parts are stocked at our Wisconsin facility. Additional information is available at Copyright Tormach LLC 2012 without notice Page 5 of 5
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