Accessories Parts Guide

Transcription

1 Accessories Parts Guide 003 ESPAR Printed: May 003 Effective: January 1, May 003 A member of the Eberspächer group of companies P/N:

2 Table of Contents Page # When installing Espar air and water heaters, please follow the installation manual that comes with each heater to avoid trouble as a result of a faulty installation. The Espar Accessories Manual is divided into the following main groupings for ease of use Mounting Accessories...4 Bulk Wiring...7 Fuse holders, Fuses and Breakers...8 Terminals and Connectors...10 Controls Options...13 Fuel Systems Accessories...16 Please see fuel system guide on page 37 as a guide for ordering components for Fuel Systems Exhaust Accessories...0 Ducting Accessories...4 Plumbing Accessories...30 Testers, Adapters and Special Tools...35 Fuel System Guide...37 This publication was correct at the time of going to print. However, Espar Inc. has a policy of continuous improvement and reserves the right to amend any specifications without prior notice.

3 Mounting Accessories Part No. Mounting plate with seal CA Side frame mounting tray for boxed heaters CA Cross frame mounting tray for boxed heaters CA Angle Mounting bracket CA Mounting bracket UKO Mounting bracket CA Saddle bracket used with Mounting bracket (model 5 17 / 18 / 19 / 57)

4 Mounting Accessories Part No. Mounting bracket Mounting bracket Mounting Bracket - Hydronic10/D9W Cargo bracket CA Cargo bracket support CA Box base CA Box lid CA

5 Mounting Accessories Part No. Reinforcing bracket for p/n special order only 1 Fuel metering pump Metal angle bracket C clamp 5 mm (for mm exhaust/air intake) C clamp 8 mm (for 4mm exhaust) C clamp 34 mm (for 30mm exhaust) C clamp 41 mm (large FMP s) C clamp 50 mm C clamp 10mm Metal / Rubber Shock Mounts 1 8mm Ht, Hex body mm Ht, Round body, M Ht, Round body, 5/16 x 18 NC CA mm Ht, Round body, M mm HT, Round body, M Ht, Round body, M8 CA

6 Bulk Wiring Part No. Bulk wiring Rolls are available (984 feet/roll) * Minimum order of 5 feet 8ga - 1 Core Red CA ga - 1 Core Brown CA ga - Core Red, Brown CA ga - 1 Core Red CA ga - 1 Core Brown CA ga - Core Red, Brown CA ga - Core Red, Brown CA ga - Core Red, Brown CA ga - Core Green, Brown CA ga - Core Green, Green CA ga - 3 Core Red, Brown, Yellow CA ga - 4 Core Red, Brown, Yellow, Blue CA ga - 6 Core Red, Brown, Yellow, Blue, Grey, Black CA ga - 7 Core Red, Brown, Yellow, Blue, Grey, Brown w/white stripe, Grey w/red stripe CA

7 Fuse Holders, Fuses, Breakers Part No. Holder For Ceramic Fuse With 16 Amp Fuse Ceramic 16 Amp Fuse Ceramic 5 Amp Fuse Water Proof Fuse Holder Cover UK BussMan Water Proof Fuse Holder CA Bussman BAF 5 Amp Fuse CA Bussman BAF 30 Amp Fuse CA Fuse T6-3amp for thermostat Packard - ATC Fuse Holder with terminals CA Base/Holder ATC 3 Amp Fuse CA ATC 5 Amp Fuse ATC 7.5 Amp Fuse CA ATC 10 Amp Fuse CA ATC 15 Amp Fuse CA ATC 0 Amp Fuse CA ATC 5 Amp Fuse ATC 30 Amp Fuse CA

8 Fuse Holders, Fuses, Breakers Part No. 30 Amp Breaker CA Amp Breaker CA Breaker Cap CA Fuse Holder Base Fuse Holder Cover Fuse holder kit 5A, 15A, 5A

9 Terminals & Connectors Part No ga - 1ga Female, Tabs CA ga - 18ga Female, Tabs CA Flat Terminal Flat Terminal Terminal mini, awg Flat Terminal CA ga - 1ga Female, No Tabs CA ga - 18ga Female, No Tabs CA ga - 1ga Male CA ga - 18g Male CA Terminal, mini awg Terminal with tab, awg 18 CA Terminal for sensor CA Terminal, mini awg CA /8 Ring Terminal 10-1g CA Ring Terminal CA Connector - Female CA Connector Lock CA Connector - Male CA Socket 18g CA Socket 14g CA P in 18g CA Seal Plug CA Lock CA Connector CA

10 Terminals & Connectors Part No Socket CA Connector - Male CA Connector - Female CA Pin 10g CA Fuel Metering Pump Boots Plug and socket connector Socket housing male pin Socket housing female pin Socket housing male 6 pin Socket housing female 4 pin Socket housing female 8 pin Terminal Male awg Socket housing male 4 pin Socket housing male 8 pin Terminal Female awg

11 Terminals & Connectors Part No. 1 Sensor socket housing pin female Sensor socket housing pin male Socket housing pin, with spring (fmp connection) Terminal, mini, female awg Socket housing M Stribel Control Plug for Stribel

12 Control Options Part No. 1v Rheostat Switch v Rheostat Switch v Rheostat Switch v Rheostat Switch M / 15 Switch / Thermostat Harness CA v Rotary Switch CA v Rotary Switch CA v Thermostat v Thermostat Thermostat Harness 4.6M / 15 CA v Thermostat / Bunk Relay Kit CA Thermostat only Mini Controller 1v or 4v Console for Mini Controller 1v or 4v

13 Control Options Part No. Remote Sensor v Push / Pull Switch CA v Push / Pull Switch CA Replacement bulb 1v Replacement bulb 4v Day Timer /Diagnostics 1v or 4v Day Timer /Diagnostics 1v or 4v Cosmetic Bezel / Bracket complete bracket kit Housing for 7 Day Timer Under Dash Mounting Bracket CA Day Timer kit with relay 1V CA Day Timer kit with relay 4V CA Day Timer kit with relay 1V CA Day Timer kit with relay 4V CA Day Timer with adaptor 1V (water heaters) CA Day Timer with adaptor 4V (water heaters) CA Day Timer with adaptor and bracket 1V (water) CA Day Timer with adaptor and bracket 4V (water) CA Day Timer with adaptor 1V (air heaters) CA Day Timer with adaptor 4V (air heaters) CA Day Timer with adaptor and bracket 1V (air) CA Day Timer with adaptor and bracket 4V (air) CA Replacement bulb 1V Replacement bulb 4V Relay 1V Relay 4V SPECIAL ORDER

14 Control Options Part No. Timer Relay Kit 1v (mini timer) Timer Relay Kit 4v (mini timer) Remote Starter 1v kit- for use with 7 day timer CA v kit- for use with: Push/pull switch, Thermostat, 99hr timer & Rheostat CA Mini Controller without temperature sensor 1v or 4v CALLTRONIC (cellular phone not included) Radio remote control TP

15 Fuel System Accessories Part No. see index on pg 41 for fuel system requirements Fuel line.0mm ID Black Plastic mm ID White Plastic mm ID White Plastic mm ID Black Rubber mm ID Black Rubber mm ID Rubber fuel hose Fuel line adapter 3.5 to 5 mm Pick up pipes 1.0mm Single Pickup 56cm / CA mm Single Pickup 61cm / 4 CA mm Double Pickup 56cm / CA mm Double Pickup 1/ NPT CA mm Single Pickup 56cm / CA mm Single Pickup 61cm / 4 with ring fitting CA mm Single Pickup 41cm / 16 CA mm Single Pickup 61cm / 4 CA mm Single Pickup with return CA /4 NPT Compression Fitting CA /8 NPT Compression Fitting CA / NPT Compression Fitting CA /4 NPT Compression Fitting CA Rubber seal ring for fuel pickup CA Clamps 9mm Clamp mm Clamp mm Clamp

16 Fuel System Accessories see index on pg 37 for fuel system requirements Part No. Fuel Filter (D4/30W series) Fuel Screen (D4/30W series) CA Plastic Fuel Tank 10L /.6 Gal, plastic Fuel Filter, plastic Fuel Metering Pump Clamp 34mm FMP Holder for Noise Reduction (small pumps) FMP Holder for Noise Reduction (large pumps) Fuel Metering Pump Holder Nipple And Connecting Nut CA Fuel Pipe reducer CA

17 Fuel System Accessories Part No. Fuel Filter, plastic (installation in front of fuel pump) Cap Nut Fuel hose ring piece Ring piece 14mm Fuel T-piece d=4, D=8 mm d=6, D=6 mm d=6, D=8 mm d=6, D=10 mm d=6, D=1 mm Check valve-one way 6 mm One-way valve 8mm Fuel Pump 1V.5m suction Fuel Pump 4V.5m suction

18 Fuel System Accessories Part No. Fuel tank resovoir Pressure equalizing valve for fuel tank (vent valve) Fuel Nozzle pre heater Fuel tank 4L, metal

19 Exhaust Accessories Part No. ø4mm ø30mm Elbow (With ø30mm Flex Exhaust) ø4mm di M10x1 Elbow/Drain (With 30mm Flex Exhaust) di=ø30mm Elbow/Drain (With 4mm Flex Exhaust) di=ø4mm M10x1 (not included) 90 Degree Exhaust Pipe, di=ø4mm, da=ø40mm or ø4mm Exhaust Elbow (With 70mm Exhaust) Exhaust Drain (M10x1) Drain Closure Cap Nut (M10x1)) Drain Closure Ball CA

20 Exhaust Accessories Part No. ø30mm ø4mm Straight Exhaust Fitting (4-30mm) Straight Exhaust Fitting (30-8mm) Straight Exhaust Fitting (30-6mm) Flexible Stainless Steel Exhaust ø4mm Flexible Stainless Steel Exhaust ø4mm (no end cap) Flexible Stainless Steel Exhaust ø30mm Exhaust flex hose ø30 mmx1.3 M with end cap Flexible Stainless Steel Exhaust ø40 mm (When Elbow Is Used) WG Flexible Stainless Steel Exhaust ø4 mm (Direct Connect) WG Exhaust flex hose 4mm (one layer) Exhaust flex hose 30mm (one layer) Exhaust flex hose 30mm (two layers) Flexible Stainless Steel Exhaust ø70 mm WG

21 Exhaust Accessories Part No. Thru Wall Fitting For 30mm /4mm Exhaust Muffler for 4mm Exhaust Muffler for 4mm Exhaust Muffler 30 mm Exhaust Muffler 40 mm Exhaust Muffler 30 mm Silencer (aluminum) 75mm - 10mm Silencer (aluminum) 100mm - 150mm Exhaust Insulation Sock 1 for mm ID Exhaust CA for 4mm - 4mm ID Exhaust CA for 70mm ID Exhaust CA Exhaust End Cap For ø4 mm

22 Exhaust Accessories Part No. Exhaust End Cap with crossbar ø0 mm ø4mm ø5 mm ø30 mm ø46 mm Exhaust Clamp For ø70mm CA Exhaust connection with drain Clamp for exhaust pipe 6 mm Clamp for exhaust pipe ø 7 - ø 30 mm ø 30 - ø 33 mm ø 4 - ø 45 mm

23 Ducting Accessories Part No. See manuals for specific guidelines Flexible hose.0 / 50mm CA Flexible hose 3.0 / 75mm CA Flexible hose 4.0 / 100mm CA Flexible hose (plastic) with metal spiral 4.0 / 100mm Flexible air hose (aluminum, paper, plastic).0 / 50mm Flexible air hose (aluminum, paper, plastic).4 / 60mm Flexible air hose (aluminum, paper, plastic) 3.0 / 75mm Flexible air hose (aluminum, paper, plastic) 3.5 / 90mm Flexible air hose (aluminum, paper, plastic) 4.0 / 100mm CA Three way Y connectors 75x75x75mm / 3 x3 x x100x100mm / 4 x 4 x x50x50mm /.4 x x x60x60mm x90x90mm Reducer for three way Y or ducting union 75 To 50mm / 3 To To 75mm / 4 To To 50mm / 4 To to 60mm Hood Adapter 1 60mm To 75mm mm To 100mm mm To 4 CA

24 Ducting Accessories Part No. 90mm Ducting union 60mm mm mm mm Straight air outlet hood 1 60mm outlet mm outlet mm outlet mm outlet mm outlet (rear) mm outlet mm outlet * Bend di = ø60mm, da = ø60mm di = ø75mm, da = ø75mm * Air outlet hood 60mm Outlet mm Outlet mm Outlet mm Outlet * Air outlet hood 60mm Outlet mm Outlet mm Outlet

25 Ducting Accessories Part No. Air Intake Hood 60mm / Adapter Ring di = ø 60mm da = ø 75mm di = ø 75mm da = ø 90mm di = ø 90mm da = ø 100mm Deflector 60mm / 3/ mm / mm Rotatable grille 75 or100mm (3-4 ) mm Or 100mm Flange for outlet grille - for duct size 50mm ( ) mm ( 3/8 ) Flange for outlet grille 100mm (4 )

26 Ducting Accessories Part No. Flange for outlet grille 75mm (3 ) mm mm Black Grille mm Black Grille mm Black Grille mm Nickel Plated Grille Closeable outlets with flange (51mm) Ducting UK (76mm) Ducting (10mm) Ducting UK Air inlet safety grille 60mm mm mm mm Stainless steel hose clamps Diameter CA /4 (60mm) CA CA CA Clamps for ducting 70mm-90mm mm-100mm mm-50mm mm-57mm CA

27 Ducting Accessories Part No. Process air silencer 75mm (3 ) mm (4 ) Combustion air hose End cap Defrosting Nozzle 50 mm T-piece 60 x 60 x 60mm T-piece 75 x 75 x 75mm (metal) Y-piece D = 60mm d = 50mm plastic D = 75mm d = 50mm metal

28 Ducting Accessories Part No. Reducer (plastic) di = 60mm D = 75mm di = 75mm D = 100mm di = 75mm D = 50mm di = 75mm D = 60mm di = 100mm D = 50mm Hose connector 90-90mm Air regulating valve 60mm Air regulating valve 90mm Operating cable for

29 Plumbing Accessories Part No Molded Hose Standard Pump To Heater CA Molded Hose High Capacity Pump To Heater CA Molded Hose 90 High Capacity Pump To 1 CA Molded Hose 90 Heater 7/8 To 1 CA Steel Elbow 90 CA Straight Connector 1 CA High Capacity Pump (80l/hr) 1v CA v CA Coolant Fittings 3/4 NPT, 3/4 Barb Brass Fitting CA /4 NPT, 3/4 Barb Steel Fitting CA /4 NPT, 1 Barb Brass CA Standard Pump 7/8 Outlet (1800l/hr) 1v v /4 Straight Bulkhead Fitting CA /4 to 1 Straight Bulkhead Fitting CA

30 Plumbing Accessories Part No. 3/4 90 Bulkhead Fitting CA Hose Bend 0mm x.9mtr CA Hose Bend 18mm x 1mtr o Hose Bend 1.5 ID CA Water pump (6000 l/hr) Water pump (5000 l/hr) 4V Y-piece for coolant 3/4 ID CA

31 Plumbing Accessories Part No. Bus 000 (6000l/hr) 4V Coolant Pump (700l/hr) 1V Coolant Pump (800l/hr) 1V Coolant Pump (900l/hr) 4V Coolant Hose ø 18 mm, L=000 mm Coolant Hose ø 0 mm, L=000 mm

32 Plumbing Accessories Part No. Connecting tube, brass d = ø 15mm d = ø 18 mm d = ø 0 mm d = ø mm Reduction tube, brass D = ø 18 mm, d = ø 15 mm D = ø 0 mm, d = ø 18 mm D = ø mm, d = ø 18mm D = ø mm, d = ø 0mm One-Way Check valve D = ø 18mm, d = ø 18mm D = ø 0mm, d = ø 18mm D = ø 0mm, d = ø 0mm Check valve ø 0 mm Check valve ø 0 mm

33 Plumbing Accessories Part No. Check valve ø 0 mm Thermostat, brass D = ø 18mm, d = ø 18mm o C ( o F) D = ø 0mm, d = ø 0mm o C ( o F) D = ø 0mm, d = ø 0mm o C ( o F) Conversion kit for water pump Plumbing Clamps ø16-ø5mm ø0-ø3mm Plumbing Clamps ø7mm ø9mm ø10mm ø11mm ø1mm ø14mm Water pump holder ø 48 mm Rubber shock

34 Testers/Adapters/Special Tools Part No. Diagnostic Unit CA Diagnostic Unit and KD 000 Adapters Adapter CA Adapter CA Adapter for Freightliner factory installations CA Adapter (5 081, 5 044) CA Adapter CA Adapter (5 160, 5 7) Stribel CA Adapter (KD000 only) CA Adapter (5 160, 5 7) Stribel Adapter Adapter Adapter ISO Adapter KD 000 with Software Test Software KD 000 Version Control Unit Download Device (DH control units to computer) CA Control Unit Download Device Adapter and Software Control Unit Download Device Adapter and Software (model 1917/190) required on D7W Freightliner 35

35 Testers/Adapters/Special Tools Part No. Circuit Tester CA Diagnostic Card With LED CA LED Mount Kit CA º Brass Glow Plug Brush CA Fuel Line Cutter CA Terminal Removal Tool 1.6mm (AMP ) Terminal Removal Tool.8mm (micro-double tab AMP ) Removal Tool, Blade Set (double tab terminals AMP76519-) CA Wire Crimper CA Electrode Reference Gauge D7W (1666 model) B7W 36

36 Fuel System Guide INDEX This guide is to help in selecting which size fuel line, rubber hose and clamps are needed for a specific heater. Refer to the Fuel Systems Accessories part of this book to get part numbers and pricing. If you have a Hydronic 4/ Note: Please refer to technical manuals for maximum height and length specifications on any heater Fuel pipe reducer 3 9mm clamp 3.5mm rubber connector If you have a D/B1LC, D/B3LC, D/B5LC or a D5W mm white plastic fuel line 5 5.0mm rubber connector/fuel line mm clamp 7.0mm black plastic fuel line mm white plastic fuel line Optional - and only if length specifications are adhered to If you have a D7W, D9W Hydronic 10 or D8LC If you have a D1W or D1L If you have a Hydronic 16/4/30/

37 4th Printing - May 003 Printed in Canada Espar Products, Inc Kestrel Road Mississauga, Ontario Canada L5T 1Z8 Canada (Tel): Fax: U.S. (Tel): inquiries@espar.com A member of Eberspächer group of companies