- INSTALLATION INSTRUCTIONS -

Transcription

1 Product Name PART# - RS APPLICATION(S): Sea-Doo RXP/RXT/GTX Supercharged (GTX-SC) *** NOTE: Allow craft s engine to cool thoroughly before performing installation. *** - INSTALLATION INSTRUCTIONS - 1. Remove D.E.S.S. lanyard and disconnect battery cables. 2. Unclip engine coolant overflow tank, remove from engine compartment cowling and place upright in engine compartment. Take care not to tip overflow tank allowing coolant to drain. 3. RXP: Remove engine compartment cowling by first removing the two forward-most M10 socket head cap bolts and rear-most M10 socket head cap bolt completely. Loosen the two remaining M10 socket head cap bolts on lower inside rear edge of engine compartment cowling. (see illustration #1) RXT/GTX-SC: Completely loosen the four M8 bolts holding engine compartment cross section in place. (see illustration #2) Remove both top and bottom halves of engine compartment cross-section supports. Leave air intake duct attached to bottom half. 4. Inside front storage compartment, locate and disconnect regulator/rectifier connector and instrument panel connectors. (see illustration #3) For pre `07 model RXT/GTX-SC you will need to remove the thru-hull inspection cover by carefully removing the eleven snap fasteners. (see illustration #4). 5. Disconnect engine ventilation hose from OE air intake system. (see illustration #5) 6. Remove OE intake ducting from supercharger inlet forward and discard. (see illustration #6) Retain hose clamps for use when installing RIVA Power Filter Kit. 7. Remove regulator/rectifier from OE air intake inlet and install onto supplied aluminum bracket using supplied hardware. (see illustration #7) 8. At the PTO, loosen hose clamp securing drive shaft boot (bellow) to thru-hull fitting, rotate 90-degrees and tighten. (see illustration #8) NOTE: Do not over tighten clamp. 9. RXP: Install regulator/rectifier bracket at battery tray location between battery bracket and hull mount. (see illustration #9) Plug into OE wiring harness. `07 RXT & GTX-SC: Install regulator/rectifier bracket at battery tray location between fuel tank and engine. Pull wiring for connectors out of split lume back to regulator/rectifier mounting location. Wrap wiring with supplied split lume and secure with electrical tape at both ends. (see illustration #10) Plug into OE wiring harness. ` 05~06 RXT/`03~06 GTX-SC: Install regulator/rectifier bracket onto backside of front storage compartment/thru-hull inspection cover with supplied M8 bolt, washers and nut. (see illustration #11). NOTE: Bolt hole location is critical. Refer to illustration #11 for placement of regulator/rectifier. Connect regulator/rectifier to OE wiring harness and carefully replace front storage compartment/thru-hull inspection cover. 10. Install supplied blue silicone coupler onto end of Power Filter Tube with RIVA Racing logo. Place two OE hose clamps over coupler, leaving loose. TIP: Use glass cleaner to ease installation of coupler! 11. All RXP s & Pre `07 RXT/GTX-SC: From rear of engine compartment, insert straight end of Power Filter Tube into engine compartment and route along right side of engine. (see illustration # s 12 & 13) `07 RXT & GTX-SC: Remove four bolts securing throttle body to intake manifold. Lift throttle body up and rest on top edge of intake manifold. (see illustration #14) From rear of engine compartment, insert straight end of Power Filter Tube into engine compartment and route along right side of engine. When you encounter resistance tap end of tube past point of resistance so that it drops into engine compartment. 12. Align coupler end of Power Filter Tube with supercharger air inlet and slide silicone coupler onto supercharger completely. Secure the coupler to supercharger only with OE hose clamp. (see illustration #15) Word doc. RS H1 3/30/07 1

2 13. Loosely install supplied bracket onto front of engine. (see illustration #16) NOTE: Use BLUE Loc-Tite. Do not over tighten bolts. NOTE: For `03~05 models you will need special star sockets for this step. These can be purchased through RIVA Racing s parts department. Order part# RS Install air inlet end of Power Filter Tube onto bracket and secure using supplied hardware. (see illustration #17) NOTE: Use BLUE Loc-Tite. Do not over tighten bolts. Tighten bolts securing bracket to engine. 15. Attach OE engine ventilation hose to fitting at inlet end of Power Filter Tube. (see illustration #17) For `06 & Newer Model RXP s it will be necessary to remove 6 from end of OE hose and add the supplied formed extension hose in order to reach Power Filter Tube. (see illustration #18) 16. At supercharger, ensure Power Filter Tube is inserted completely into silicone coupler and tighten remaining hose clamp. (see illustration #19) NOTE: Do not over tighten hose clamp. 17. Install supplied pre-filter onto supplied Power Filter element. Install Power Filter onto Power Filter Tube inlet and secure. (see illustration #20) TIP: For RXP models it is easier to pass Power Filter through hull from front of craft and under steering. NOTE: Do not over tighten hose clamp. 18. RXP: Replace engine compartment cowling in reverse order of Step 2. NOTE: Use BLUE Loc-Tite. Do not over tighten bolts. RXT/GTX-SC: Replace cross-section support [with air intake duct] in reverse order of Steps 2. NOTE: Use BLUE Loc-Tite. NOTE: Do not over tighten bolts. 19. Install engine coolant overflow tank. Take care not to tip overflow tank allowing coolant to drain. 20. Thoroughly inspect engine compartment and bilge for tools, rags, parts, etc. Reconnect instrument panel connectors and battery cables. Run craft out of water briefly using flush kit to check for leaks. Check hose clamps for snugness after running. NOTE: Sea Doo and RIVA both strongly recommend the use of premium octane (91+) unleaded fuel. Remember, the water belongs to everyone. Please ride responsibly! Technical Support For answers to questions regarding installation or trouble shooting RIVA Performance Products contact: RIVA Technical Support directly at (954) or by at tech_support@rivamotorsports.com. Limited Warranty RIVA Power Filter Kits carry a one-year limited warranty to the original purchaser. They are warranted to be free of defects in materials and workmanship under normal use and service. Customer modified components will be void of warranty. This warranty is limited to defects in the primary components only. Finish and/or wear marks in or on primary components are not covered under this warranty. RIVA Racing s liability is expressly limited to the repair or replacement of the components contained within or associated with this kit. RIVA Racing agrees to repair or at RIVA s option, replace any defective unit without charge, if product is returned to RIVA Racing freight prepaid within the warranty period. Any equipment returned which, in RIVA s opinion, has been subjected to misuse, abuse, overheating or accident shall not be covered by this warranty. RIVA Racing shall have no liability for special, incidental or consequential damages or injury to persons or property from any cause arising from the sale, installation or use of this product. No other warranty, express or implied, including, but not limited to the implied warranties of merchantability and fitness for a particular purpose, applies. Various states do not allow for the limitation of incidental or consequential damages and therefore the above exclusion or limitation may not apply to you. Warranty does not include the expenses related to freight or transportation of parts or compensation for any inconvenience or loss of use while being repaired. A copy of the original invoice must accompany all warranty claims. Warranted replacement parts will be returned freight collect. Word doc. RS H1 3/30/07 2

3 - INSTALLATION IMAGES - Forward-most 2 Bolts Lower Inside Edge 2 Bolts 4 bolts to remove. Rearmost Bolt Illustration #1 Illustration #2 Regulator Rectifier Connectors Snap fasteners securing thru-hull inspection cover Regulator Rectifier Instrument Panel Connectors Illustration #3 Illustration #4 Word doc. RS H1 3/30/07 3

4 Engine Vent Hose OE Air Intake System Components Illustration #5 Illustration #6 Rotate this clamp 90-degrees. Illustration #7 Illustration #8 Word doc. RS H1 3/30/07 4

5 RXP Mount bracket on battery strap stud. RXT/GTX-SC `07 RXT & GTX-SC Wrap supplied split lume around wires. Mount bracket on battery strap stud. Illustration #9 Illustration #10 `03~06 GTX-Supercharged & `05~06 RXT: Backside of cover Use supplied M8 hardware to secure bracket B Illustration #11 Illustration #12 Word doc. RS H1 3/30/07 5

6 Remove throttle body and place on top of intake manifold. Illustration #13 Illustration #14 Tighten only this clamp. Secure bracket to front of engine. Illustration #15 Illustration #16 Word doc. RS H1 3/30/07 6

7 Secure bracket to Power Filter Tube. `06 & newer RXP engine breather hose extension. Secure engine breather hose to Power Filter Tube Illustration #17 Illustration #18 Tighten remaining clamp. Don t forget to install the supplied pre-filter! Illustration #19 Illustration #20 Word doc. RS H1 3/30/07 7