About BHV Automation. Your competent partner for solutions in automation technology. Systematic solutions
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1 About BHV Automation BHV Automation GmbH is an internationally oriented systems provider for industrial applications in automation and information technology. Innovative solutions, individual and customer-oriented services are our daily business which we implement with passion. Your competent partner for solutions in automation technology. Systematic solutions
2 Service BHV-Automation designs and implements customised, individual solutions in automation technology. One-stop hardware, software and after sale services. Close cooperation with various special purpose machinery manufacturers enable us to offer you an all-in solution. Thus we can cover a broad spectrum of different production technologies in various different industry sectors.
3 Consulting Increase your success through our expert knowledge which we have built up in various projects and receive highly qualified answers to your questions. We collaborate with you to solve the task at hand targeted and success-oriented. Consulting projects Feasibility studies Analysis of current/future situation Conception
4 Experience in industry sectors BHV-Automation is experienced in various industry sectors. The industry overview shows the specific sectors where we have gathered experiences so far. Our expertise and knowledge comprises: Machine automation Process automation Measurement and testing technology IT- software solutions (non-standard) Facility modernisation Industry overview Automobile industry Chemical industry Semiconductor industry Timber industry Plastics industry Food industry Logistics Engine / machine construction
5 Hardware and Software engineering Depending on our clients individual requirements we realise specific project parts or complete automation systems for you. Hardware implementation: ECAD planning Steuerungsbau Assembly and commissioning Optimisation / renewal of existing facilities Software realisation: Software development / creation Simulation Commissioning Acceptance Optimisation of station times Renewal / modification of existing facilities Production support / supervision Finalisation support Support Training of maintenance and operating personnel Stand-by duty / Maintenance contracts Trouble shooting
6 Systems experience The choice of systems depends entirely on our clients requests. Our long lasting experience enables us to master software standards of various, major and renown companies, such as the Daimler AG TL2000 standard. If no specific requests are made we select adequate and manufacturer independent systems that have a long product lifecycle. Through our expertise and experience we don t always reinvent the wheel but are happy to use our standardised modules if requested. Our experience also allows us to successfully and efficiently implement systems that are new to us.
7 Systems experience PLC/SPS Control SIMATIC S5 Complete U-series (90U - 155U Fault-free controls (115F) IP-assembly groups / intelligent periphery KP-assembly groups / communication processors WF-assembly groups / positioning- and traction control SIMATIC S7 Complete S7-300 and S7-400 series with FM-assembly groups / function units CP-assembly groups / communication processors SIMATIC S7 Soft-PLC; WIN-AC SIMOTION SIMODRIVE NC 8xx-series SINAMICS Simatic S7- F PLC (Saftey Distributed) Other SPS/PLC manufacturers Allen Bradley (PLC-3, PLC-5, SLC500, MicroLogix 1000) Phoenix Contact RFC B&R Beckhoff Bosch Berghof
8 Systems experience Process visualisation SIEMENS COROS ProTool/Pro WinCC flexible 2007 WinCC WONDERWARE InTouch EMATION Wizcon Supervisor Software Suite Development by BHV Automation Individually designed visualisation software, which can communicate with its own OPC-server interface and all standard SPS systems in Visual Studio.Net.
9 Systems experience Bus and Interface systems Various manufacturers Profibus Interbus CanOpen ASI Bus Modbus RS232 RS485 TCP-IP Detailed Profibus diagnostics Systems experience RFID systems Various manufacturers Siemens Moby I Systeme Balluff RFID IFM RFID
10 Systems experience Drive / motion technology Various manufacturers SEW Siemens Lenze Köber Bosch-Rexroth Berger Lahr AFAG Mitsubishi Elau SMC Festo
11 Systems experience Robotics Various manufacturers Robotics KUKA V-KRC Robotics KUKA KRC Robotics AR6 Bosch Robotics Stäubli Robotics ABB IRC5 Robotics Mitsubishi Systems experience RobCAD Simulation under robotstudio by ABB We can offer you the simulation of your robot cell. Weaknesses in the construction phase and series production can be detected and analysed via the offline programming and simulation. Significant cost cuttings can be achieved before commissioning a facility. We can program complete robot applications for you.
12 Systems experience Robotics Current projects Takata CCI line manufacturing airbag systems 5 robot facilities with ABB IRC, IRB 2400 system and complete simulation under robotstudio
13 Systems experience Robotics Current projects Mercedes engine factory Untertürkheim gear manufacturing KUKA KRC2
14 Systems experience Robotics Current projects Planned development project: Food carving/cutting ABB flexpicker / 6 axis Conveyor drive Image processing for the alignment of the cakes Weight-neutral cutting
15 Systems experience Measurement technology Various manufacturers Keyence (CV ) image processing Neurocheck image processing Cognex (Insight, VisionPro, DVT) image processing Banner image processing Baumer VeriSense image processing Matrox IRIS GT image processing Siemens VS image processing Siemens Barcode DMC read system HawKEy serie Keithley measurement tools for electrical components Burster measurement tools for pressure measurement Alcatel measurement tools for permeability tests
16 Systems experience Detailed image processing We plan for you a customized image processing system. Use our experience and know-how in the specification of hardware components such as e.g. lighting. We conduct feasibility studies so that your application fulfills the best technological requirements. We have a systems integrator partnership with:
17 Experience in image processing leads to new ideas! BHV IVISION The BHV IVISION system is a high level image processing systems. It has been created for highly sophisticated image processing tasks and due to its high flexibility BHV IVISION is the ideal image processing system for special and serial solutions in machines and test control units. The platform BHV IVision is a customized individual image processing software with the highest technological standard. It is a complete solution set, consisting of the hardware and software that is specified by us. The complete set is fully customized to your requirements and tasks. The BHV IVISION system is capable of administrating multiple Gigabit of camera units. The observance of cable tracks and lenghts as well as interference-sensitive framegrabbers is now history. What does the BHV IVISION system consist of? The whole platform is individually customizable. It contains the image processing software "VisionPro" by the market-leader worldwide for vision software COGNEX. This is embedded in the BHV IVISION system. The communication interface and at the same time database administration is the BHV IOPC server. All data that is provided by the image processing, the higher-level SPS/PLC or a PC can be visualized and stored in a MySQL database. The visualization and handling is designed on a client-specific, individual basis. The BHV IOPC server can communicate with Profibus, CANbus, Ethernet and various other interfaces. If no data has to be administrated a PC-EA card is also possible. The BHV IOPC server offers an excellent scripting function that allows changes to process sequences during runtime. The script is recompiled during runtime. The scripting function allows the organisation of a wide selection of additional tasks, such as: Administration and addition of new process values Type administration Database access Provision of data to higher-level systems Process sequencing News: Basler reports on BHV's IVISION system:
18 Systems experience Object-oriented Software solutions Individual software and hardware solutions for industrial application: Higher-level systems Order administration Batch concepts Process data administration Process data documentation Traceability Statistics and analysis systems Repair and rework place applications Modern interface technology IOPC TCP/IP NET Framework Measurement data collection and analysis systems LabView applications C++, C# Database technology MySQL, Oracel, Access
19 Complete solutions with reliable partners! Development, construction and building of Special machines Assembly automats Handling devices Automation solutions Manual and automatic work station systems Processing inspections Conceptional design of functional principles Derivation of working principles Prototyping and field testing Optimization of existing automation solutions and production processes Facility planning until final commissioning Interlinking of processing and packaging machines Services 3D-CAD construction Machine engineering according to given construction plans
20 Projects / Products Differential pressure testing device with integrated water tank
21 Projects / Products Semi automated and fully automated screwing facility
22 Projects / Products Insert testing device / vacuum cleaning system
23 Projects / Products Adhesive bonding, joining, inspection
24 Projects / Products Welding machine for the manufacturing of synthetic mats
25 Projects / Products Feeding, testing and creasing of laser welded metal sheets
26 Projects / Products Feeding, testing and creasing of laser welded metal sheets
27 Projects / Products Fully automated assembly lines
28 Projects / Products Camera tests
29 Projects / Products Labelling / Ticketing / Tagging
30 Current projects SPS software development airbag assembly lines Automation projects food industry. Product focus baked goods: Complete planning of automation with SPS technology, robotics and image processing Welding and final stacking facilities for the sheet metal industry Image processing systems Final inspection for injection moulded articles 5 camera units controlled by the BHV IVSION System Final inspection control airbag generators Tampon inspetion Clip inspection automotive Label printing retrofitting Granulate loader reconstruction airbag manufacturing Packaging automation (see picture below left) Line computers software Assembly devices for processing automotive plastics Delphi Wuppertal: Final inspection fully automated rotary table with 6 camera units - solenoid measurement Assembly line Montaplast USA: Suction pipe 4 cylinders with throttle valve assembly and tightness check
31 A selection of our references
32 Thank you for your kind attention! BHV- Automation GmbH Niedereimerfeld 11 D Arnsberg Tel.: +49 (0) / info@bhv-automation.de
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