Free Energy Band RCU61U Room Temperature Controller for CAV Systems

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1 Document No P25 Free Energy Band RCU61U Room Temperature Controller Description Features Application The RCU microprocessor controlled CAV room controller is designed for air only, or air and water heating and/or cooling systems. Controllers have proportional response. Modulating P-control 0 to 10 Vdc output for cooling Three-position output 24 Vac for heating Operating modes: Normal, Energy Saving, Frost Protection, Standby, and Off Active 0 to 10 Vdc input for setpoint shifting Operating mode changeover input for remote control Adjustable minimum limitation for cooling output Deadband between heating and cooling Operating voltage 24 Vac Individual room temperature control in HVAC installations that are heated or cooled. Controlling these types of equipment: Valve actuators Air damper actuators Product Number RCU61U With three-position signal for heating, without operating mode selector

2 Document Number P25 RCU61U Room Temperature Controller Table 1. Equipment Combinations. Product Number Description Technical Instructions SSB81U SSC81U SSC81.5U* Three-position valve actuator P P25 SQS85.53U P25 SSB61U GLB16 GDE16 * See Wiring Diagram. 0 to 10 Vdc valve actuator 0 to 10 Vdc Air damper actuator P P25 Function The controller measures the room temperature with its integrated sensor and maintains the setpoint by delivering control commands. At setpoint condition, the output is 0 Vdc. On increase in temperature in cooling mode, the output signal goes up from 0 to 10 volts (Direct Acting D.A.). Heating-Cooling with Minimum Limitation Cooling Minimum Limitation of Cooling Signal The proportional band or the switching differential can be 2 F or 7 F (1 C or 4 C) in heating mode and 1 F or 3.5 F (0.5 C or 2 C) in cooling mode (selectable with DIP Switch No. 4). T Room or return air temperature L, L10 Output percentage W Room temperature set point Xdz Deadband XpH Proportional band heating XpC Proportional band cooling VR 0 to 100% minimum limitation cooling output Figure 1. RCU61U Function Diagram. Using the potentiometer located on the circuit board, the cooling signal output can be limited to a minimum value of 0 through 100%. This can be used to ensure a minimum supply air volume. When used in connection with a VAV controller, this setting must be taken into account. To set minimum limitation, use a screwdriver to adjust the potentiometer (see Figure 2). Values on the scale are percentage of full operation. Page 2

3 RCU61U Room Temperature Controller Technical Instructions For CAV Systems Document Number P25 Minimum Limitation of Cooling Signal, Continued Figure 2. Potentiometer Location. Setpoint Shifting Signal Inputs (Terminals 1 and 2) are used for outside temperature compensation. Using a 0 to 10 Vdc signal, the setpoint can be shifted by ±22.5 F at 72 F. The neutral position is at 5 Vdc and means no setpoint shift. W Original setpoint W1 New setpoint at 10V input W2 New setpoint at 0V input (V) Input voltage Figure 3. Setpoint Shifting. Setpoint Limit Stops The room temperature setpoint can be limited in increments of 2 F (1 C) by using the minimum and maximum setpoint limit stops. This prevents arbitrary setpoint readjustments. To set limit stops, remove the setpoint knob by pulling it straight off the shaft. Reposition gray tabs for high and low stops in the holes around the perimeter of knob as required. See Figure 4. Figure 4. Setpoint Limit Stops. Page 3

4 Document Number P25 RCU61U Room Temperature Controller Operating Modes Normal Energy Saving The following operating modes are available: When dry contact (3) is open, the setpoint knob setting takes over control and normal mode is initiated. Energy saving mode can be initiated by activating the external operating mode changeover switch, if DIP Switch No. 1 is set to ON. In energy saving mode, the heating setpoint is 61 F (16 C) and the cooling setpoint is 82 F (28 C), independent of the position of the setpoint knob. When the DIP switch is in energy saving mode and the fan speed control is set to standby, the energy saving mode takes precedence over standby mode. Low fan speed will be selected even though the fan switch is on standby. Frost Protection Frost protection mode can be initiated by activating the external operating mode changeover switch, if DIP Switch No. 1 is set to OFF. If the room temperature falls below 46 F (8 C), the controller will automatically switch to frost protection mode. In that case, the heating valve opens and the room temperature is maintained at a setpoint of 46 F (8 C). Any adjustments you make to the setpoint will be ignored. Operating Mode Changeover Switch A changeover switch can be connected to status input D1 GND. When the switch closes its contact (caused by an open window, for instance), the operating mode will change from normal operation or standby to energy saving mode (if DIP Switch No. 1 is set to ON), or from normal operation or energy saving mode to standby (if DIP Switch No. 1 is set to OFF). The operating action of the switch (Normally Closed - NC or Normally Open - NO) can be selected. Mechanical Design The unit consists of two parts: A plastic housing which accommodates the electronics, the operating elements, and the built-in room temperature sensor. A controller base. The housing snaps into the top and bottom of the mounting base. The screw terminals are mounted on the base. The DIP switches and the potentiometer are located at the rear of the unit. To access the DIP switches, remove the controller from the controller base. See Figure 5. Figure 5. DIP Switch Settings. Page 4

5 RCU61U Room Temperature Controller Technical Instructions For CAV Systems Document Number P25 DIP Switch No. 1 Operating mode changeover using an external switch 2 Operating action of switch for external operating mode changeover Table 2. DIP Switches. Meaning Position ON Position OFF Changeover between normal operation and energy saving mode Changeover activated when contact of switch is closed (NO) 1 Changeover between normal operation, energy saving mode, and standby 1 Changeover activated when contact of switch is open (NC) 3 Standby OFF Frost protection mode (heating output ON at a setpoint of 46 F (8 C) 1 4 P-band 2 F (1 C) in heating mode 1 1 F (0.5 C) in cooling mode 1 7 F (4 C) in heating mode 3.5 F (2 C) in cooling mode 5 Dead zone (Xdz) 3.5 F (2 C) 1 9 F (5 C) 6 Cooling signal output in energy saving mode 1 Factory setting Active Inactive 1 Accessories ARG70 Adapter Plate for 2 4-inch or 4 4-inch conduit boxes QAH11.1 Changeover/remote sensor Notes Check the settings of DIP Switches No. 1 through No. 6 and change them, if required. After applying power, the controller resets, which takes about three seconds. It will then be ready to operate. The unit can be located on a wall of the room to be conditioned. Do not mount in direct sunlight or near other heat or refrigeration sources. Mounting height is approximately 47 inches (120 cm) above the floor. See Figure 6. The connecting wires can be run to the controller from a recessed conduit box. Only authorized personnel should open the controller. Figure 6. Acceptable Mounting Height. Page 5

6 Document Number P25 RCU61U Room Temperature Controller Mounting, Installation and Commissioning When mounting the unit, attach the controller base first. Then, make the electrical connections and fit and secure the cover. The controller must be mounted on a flat wall and in compliance with local regulations. Any radiator valves in the room must be set to their fully open position upon start-up. Outputs 9 (Opening), 10 (Closing), and 8 (Neutral) are used to drive three-position actuators with a maximum running time of 150 seconds from the fully closed to the fully open position. When commissioning the controller, an opening signal of 200 seconds is delivered, followed by a closing signal of 200 seconds to ensure the actuator will be fully closed. When the actuator has reached the position calculated by the controller, a waiting time of 30 seconds is observed to stabilize the outputs. The 0 to 10 Vdc cooling output is not available until 400 seconds after controller power-up. User input using setpoint knob results in instantaneous response. There is a oneminute delay before changes made to temperature sensing and changeover are implemented. Drywall Mounting 1. Insert a small screwdriver into the bottom of the controller and press in the tab located in the center of the controller. 2. Lift the bottom of the controller from the controller base and push up to remove the cover from the two tabs located at the top of the controller base. 3. Remove the base from the back of the controller. Figure 7. Controller Cover Separation. 4. Using the controller base as a template, mark the hole locations with a pencil. 5. Drill two 1/4-inch diameter holes for the plastic wall anchors. 6. Using a mallet, tap in the plastic wall anchors flush with the wall. 7. Pull the wiring through the opening in the upper portion of the controller base. 8. Level the mounting plate. 9. Using the two wood screws provided, fasten the controller base to the wall. The controller is not position sensitive. 10. Pull the wiring through the controller base. 11. Position the controller housing over the two mounting lugs located at the top of the controller base, and press down on the cover until the bottom lugs snap in place. Page 6

7 RCU61U Room Temperature Controller Technical Instructions For CAV Systems Document Number P25 Drywall Mounting, Continued 12. Terminate the wires per wiring instructions located above the terminal block. Figure 8. Wiring Termination. 13. Reattach the controller to the controller base. Figure 9. Controller Reattachment. 14. Adjust the setpoint dial to the desired setting. The installation is now complete. Page 7

8 Document Number P25 RCU61U Room Temperature Controller 4 4-inch Electrical Wall Box Mounting An ARG70 wall plate adapter is required to mount an RCU61U controller to a 4 4-inch electrical wall box. The ARG70 wall plate adapter is included with electrical wall box mount models. 1. Insert a small screwdriver into the bottom of the controller and press in the tab located in center of the controller. 2. Lift the bottom of the controller from the controller base and push up to remove the cover from the two tabs located at the top of the controller base. 3. Separate the controller base (5) from the controller (6). 4. Using the four screws provided, fasten the wall box adapter (3) to the plaster ring (2). (Plaster ring supplied by others.) 5. Flex the adapter mask (4) and snap it in place inside the wall box adapter (3). 6. Pull wires through the plaster ring (2). 7. Fasten the controller base (5) to the wall box adapter assembly (3) and (4) with the two screws provided. 8. Follow Drywall Mounting Steps 6 through 14. The installation is now complete. Figure inch Electrical Wall Box Installation. 1 Electrical wall box 4 Adapter mask * 2 Plaster ring 5 Controller base 3 Wall box adapter * 6 Controller * Included with ARG70 Page 8

9 RCU61U Room Temperature Controller Technical Instructions For CAV Systems Document Number P inch Electrical Wall Box Mounting An ARG70 wall plate adapter is required to mount an RCU61U controller to a 2 4-inch electrical wall box. The ARG70 wall plate adapter is included with electrical wall box mount models. 1. Insert a small screwdriver into the bottom of the controller and press in the tab located in the center of the controller. 2. Lift the bottom of the controller from the controller base and push up to remove the cover from the two tabs located at the top of the controller base. 3. Separate the controller base (5) from the controller (6). 4. Using the two screws provided, fasten the wall box adapter (3) to the wall box (1). 5. Flex the adapter mask (4) and snap it in place inside the wall box adapter (3). 6. Fasten the controller base (5) to the wall box adapter assembly (3) and (4) with the two screws provided. 7. Follow Drywall Mounting, Steps 6 through 14. The installation is now complete. Figure inch Electrical Wall Box Installation. 1 Electrical wall box 5 Controller base 3 Wall box adapter * 6 Controller 4 Adapter mask * * Included with ARG70 Page 9

10 Document Number P25 RCU61U Room Temperature Controller Maintenance Specifications Power Supply The room temperature controller is maintenance-free. If inoperable, replace the entire unit. Operating voltage 24 Vac ±10% Control action Frequency (P) Proportional 50/60 Hz Functional Data Setpoint setting range 50 F to 85 F (10 C to 30 C) Maximum control deviation at 68 F (20 C) ±0.7K Environmental Conditions Switching differential heating SDH or P-band XpH (selectable) Switching differential cooling SDC or P-band XpC (selectable) Temperature setpoint shift Control output, Terminal 4 Voltage Current 2 F or 7 F (1 C or 4 C) 1 F or 3.5 F (0.5 C or 2 C) ±22.5 F at 72 F setpoint 0 to 10 Vdc ±1 ma Control output, Terminals 9 and 10 Three-position output Voltage 24 Vac ±20% Current 2A maximum Motor timing for heating output Status input D1 Contact sensing Insulation against mains voltage Maximum number of contacts connected 50 in parallel 150 seconds at 50/60 Hz 6 to 15 Vdc/3 to 6 ma 4 kv Status input, terminal 1 Setpoint shift of 22.5 F (12.5 C) 0 to 10 Vdc Neutral position (no setpoint shift) 5 Vdc Maximum copper cable length 16 AWG For Input Signal Terminal feet (80 m) For Input Signal D1 262 feet (80 m) Operation Temperature Humidity 32 F to 122 F (0 C to 50 C) <95% rh Agency Approvals UL listing UL 873 Conforms to CE requirements cul certified to Canadian Standard C22.2 No General Connection terminals 2 16 AWG or 1 14 AWG Maximum 20 AWG Use solid wires or prepared stranded wires. Weight 0.5 lb (0.23 kg) Housing color Cover Base White Gray Page 10

11 RCU61U Room Temperature Controller Technical Instructions For CAV Systems Document Number P25 Wiring Diagram 1 Signal input "setpoint shift" 2 Measuring neutral 4 0 to 10 Vdc output/cooling 5 Ground for 0 to 10 Vdc output/cooling 6 Operating voltage 24 Vac negative 7 Operating voltage 24 Vac positive 8 Positive control for 3-pos actuator 9 Return control signal open 10 Return control signal close D1 Signal input for potential-free operating mode changeover switch GND Ground Dimensions All dimensions in inches (millimeters) Figure 12. Wiring Diagram. NOTE: When wiring to an SSC81.5U actuator, an earth ground, isolating, Class 2 transformer is recommended. However, if you use an auto or polarized transformer, the wiring polarity must be maintained through the controller to the SSC81.5U for proper operation. For example, if G/G0 are reversed to the controller, they must also be reversed to the actuator. Figure 13. RCU61U Dimensions. Figure 14. Base Plate Dimensions. Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. Product or company names mentioned herein may be the trademarks of their respective owners Building Technologies Division 1000 Deerfield Parkway Buffalo Grove, IL Tel Your feedback is important to us. If you have comments about this document, please send them to Document No P25 Printed in the USA Page 11

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