SMC Series Subminiature RF Connectors

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1 SMC Series Subminiature RF Connectors ONLINE CATALOG Screw-on mating Frequency range DC-10 GHz Lightweight and economical SLB and SMB connectors also shown for comparison 104 John W. Murphy Drive P.O. Box 510 New Haven, CT

2 SMC Subminiature Connectors Click on any line below to go directly to the appropriate page Contents Technical Information Interfaces and specifications Cable attachment methods Cable Connectors Straight plugs for flexible and semi-rigid cable Right angle plugs for flexible and semi-rigid cable Straight jacks for flexible and semi-rigid cable Right angle jacks for flexible and semi-rigid cable Straight bulkhead jacks for flexible and semi-rigid cable Right angle bulkhead jacks for flexible and semi-rigid cable Receptacles Bulkhead receptacles Straight P.C. board jacks Straight bulkhead mounted P.C. board jacks Straight P.C. board plugs Right angle P.C. board jacks Right angle bulkhead mounted P.C. board jacks Right angle P.C. board plugs Panel mounted jack receptacles Stripline receptacles Adapters Straight adapters within series Tee adapters within series Resistive Terminations Plug resistive terminations Jack resistive terminations Cable Assembly Instructions Clamp type connectors for flexible cable Crimp type connectors for flexible cable Solder-clamp connectors for semi-rigid cable Assembly Tooling Mounting Dimensions Index by AEP Part Number About AEP Other AEP Product Lines John W. Murphy Drive P.O. Box 510 New Haven, CT aepsales@aepconnectors.com 1

3 SMC Specifications Specifications (MIL-PRF as applicable) Materials: Body components, male contacts: Brass per ASTM-B-16, alloy 360, 1/2 hard. Female contacts: Beryllium copper per ASTM-B-196, Condition HT. Insulators: Teflon TFE per ASTM-D Finish: Center contacts: Gold plated per current revision of MIL-PRF-39012* Other metal parts: Gold or nickel plated to meet current MIL-PRF corrosion requirements.* Electrical: Impedance: 50Ω. Frequency range: DC 10 GHz. Insulation Resistance: 1,000 megohms minimum. Voltage Rating: sea level (RG-178 cable); sea level (RG-316 cable). Dielectric Withstanding Voltage: sea level (RG-178 cable); sea level (RG-316 cable). Contact Resistance: Straight connectors: Initial: 6 milliohms maximum; after environmental test conditions: 8 milliohms maximum. Right angle connectors: Initial: 12 milliohms maximum; after environmental test conditions: 16 milliohms maximum. Corona level: ft. RF highpot: MHz. RF leakage: -60 db 2 3 GHz. Insertion loss:.25 db max (straight connectors),.50 db max (right angle 1.5 GHz. VSWR: Cable Straight connector Right angle connector RG (.04 x F[GHz]) (.06 x F[GHz]) RG (.04 x F[GHz]) (.04 x F[GHz]) Mechanical: Mating torque: inch-ounces. Coupling nut pulloff resistance: 35 pounds min. Contact retention: 2 pounds min axial force. Durability: 500 mating cycles. Environmental (MIL-STD-202): Temperature range: -65 C to +165 C. Corrosion: Method 101, condition B, 5% salt solution. Vibration (Method 204): Condition D. Mechanical shock (Method 213): Condition C. Thermal shock (Method 107): Condition B. *These specifications change periodically with updates to MIL-PRF requirements. Contact factory for latest specifications. Interface Dimensions Jack Plug 2

4 SMC Cable Attachment Methods All SMC cable connectors in this catalog have captivated contacts which are soldered to the cable center conductor. Both crimp and clamp types for flexible cable grip the cable braid with a force greater than the breaking strength of the braid. 3

5 SMC Cable Plugs Click on part number to go directly to cable assembly instructions Straight Plugs Right Angle Plugs Substitute the appropriate cable group number for XX when ordering: GROUP CABLE TYPES GROUP CABLE TYPES GROUP CABLE TYPES 02 RG178, RG196, M17/93, M17/ RG178DS, RG196DS " semi-rigid, RG405, M17/ RG174, RG179, RG316, M17/113, RG174DS, RG316DS, M17/151, M17/119, M17/172, M17/ " semi-rigid, RG 402M17/ M17/152, Times RD-316 4

6 SMC Cable Jacks Click on part number to go directly to cable assembly instructions Straight Jacks Right Angle Jacks Substitute the appropriate cable group number for XX when ordering: GROUP CABLE TYPES GROUP CABLE TYPES GROUP CABLE TYPES 02 RG178, RG196, M17/93, M17/ RG178DS, RG196DS " semi-rigid, RG405, M17/ RG174, RG179, RG316, M17/113, RG174DS, RG316DS, M17/151, M17/119, M17/172, M17/ " semi-rigid, RG 402M17/ M17/152, Times RD-316 5

7 SMC Bulkhead Mounted Cable Jacks Click on part number to go directly to cable assembly instructions Straight Jacks Right Angle Jacks Substitute the appropriate cable group number for XX when ordering: GROUP CABLE TYPES GROUP CABLE TYPES GROUP CABLE TYPES 02 RG178, RG196, M17/93, M17/ RG178DS, RG196DS " semi-rigid, RG405, M17/ RG174, RG179, RG316, M17/113, RG174DS, RG316DS, M17/151, M17/119, M17/172, M17/ " semi-rigid, RG 402M17/ M17/152, Times RD-316 6

8 Straight Jacks SMC Bulkhead Receptacles Right Angle Jack Straight Plug (All fit.093" max panel thickness) 7

9 Straight Jacks SMC P.C. Board Receptacles Straight Plug 8

10 Right Angle Jacks SMC P.C. Board Receptacles Right Angle Plug 9

11 SMC Panel Receptacles Straight Jack Right Angle Jack 10

12 Straight Jack SMC Stripline Receptacles Right Angle Jack 11

13 SMC Adapters Straight Adapters 12

14 SMC Adapters Tee Adapters 13

15 SMC Terminations Plug Termination Jack Termination 14

16 Cable Assembly Instructions Clamp type connectors for flexible cable Straight Connectors Flexible Cable Parts list Body assembly Insulator Ferrule Compression washer Right Angle Connectors Flexible Cable Insulator Cap Ferrule Compression washer Body assembly Contact (male or female) Backnut Parts list Backnut 1 1 Trim cable per trim code below; tin end of center conductor. Slide backnut onto cable. Slide compression washer onto cable in the orientation shown until it stops against cable jacket. Flare cable braid by rotating dielectric and slide ferrule under braid. 2 Trim cable per trim code below; tin end of center conductor. Slide backnut onto cable. Slide compression washer onto cable in the orientation shown until it stops against cable jacket. Flare cable braid by rotating dielectric and slide ferrule under braid. 2 Press ferrule against compression washer. Trim excess braid flush with outer diameter of compression washer and ferrule. Assemble insulator over cable center conductor and dielectric. Press ferrule against compression washer. Trim excess braid flush with outer diameter of compression washer and ferrule. Assemble insulator over cable center conductor and dielectric. 3 3 Solder Assemble contact onto cable center conductor. Solder contact to center conductor by heating rear of contact (do not feed additional solder through inspection hole in contact). 4 Insert cable assembly into body assembly. Tighten to inch-ounces torque. (Hold cable/hardware assembly stationary and rotate body when tightening.) Cable Trim Dimensions Dielectric Center conductor Braid Jacket Insert cable assembly into body assembly. Tighten to inch-ounces torque. (Hold cable/hardware assembly stationary and rotate body when tightening.) Solder center conductor into notch in rear of contact with " diameter chisel-tip soldering iron. Solder should cover center conductor, but not extend over top of notch in contact, or exceed contact diameter. 4 A B CONNECTOR TYPE A B C STRAIGHT CONNECTORS RIGHT ANGLE CONNECTORS C Place insulator in body cavity, and press cap into place. Properly assembled cap will be slightly below end of body assembly. 15

17 Cable Assembly Instructions Crimp type connectors for flexible cable Straight Connectors Flexible Cable Parts list Backnut/crimp tail Body assembly Insulator Heat-shrink tubing (optional) Right Angle Connectors Flexible Cable Insulator Body assembly Cap Heat-shrink tubing (optional) 1 Contact (male or female) Crimp sleeve 1 Parts list Crimp sleeve Trim cable per trim code below; tin end of center conductor. Slide heat-shrink tubing and crimp sleeve over cable. Flare cable braid by rotating dielectric and slide cable into crimp tail. 2 Trim cable per trim code below; tin end of center conductor. Slide heat-shrink tubing and crimp sleeve over cable. Flare cable braid by rotating dielectric and slide cable into crimp tail. 2 Position cable so braid touches rear of back nut. Slide crimp sleeve forward to touch rear of back nut. Crimp braid with appropriate die size from chart below. 3 Assemble insulator and contact onto cable dielectric and center conductor. Solder contact to center conductor by heating rear of contact (do not feed additional solder through inspection hole in contact). 4 Insert cable assembly into body assembly. Tighten to inch-ounces torque. (Hold cable/hardware assembly stationary and rotate body when tightening.) Slide shrink tubing over crimp sleeve and shrink to fit. Position cable so braid touches rear of body assembly. Slide crimp sleeve forward to touch rear of body assembly. Crimp braid with appropriate die size from chart below. 3 Solder Solder center conductor into notch in rear of contact with " diameter chisel-tip soldering iron. Solder should cover center conductor, but not extend over top of notch in contact, or exceed contact diameter. 4 Cable Trim Dimensions Dielectric Center conductor Braid Jacket Place insulator in body cavity, and press cap into place. Properly assembled cap will be slightly below end of body assembly. Slide shrink tubing over crimp sleeve and shrink to fit. A B CONNECTOR TYPE A B C STRAIGHT CONNECTORS RIGHT ANGLE CONNECTORS C Crimp Die Sizes CABLE GROUP HEX DIE SIZE

18 Cable Assembly Instructions Solder-clamp connectors for semi-rigid cable Straight Connectors Semi-Rigid Cable Parts list Body assembly Solder Ferrule Insulator Backnut Right Angle Connectors Semi-Rigid Cable Solder Ferrule Backnut Insulator Cap Body assembly Parts list Contact (male or female) 1 1 Solder Trim cable per trim code below; tin end of center conductor. Slide backnut over cable. Slide solder ferrule over cable until it stops against cable jacket. Solder cable jacket to ferrule. Solder Trim cable per trim code below; tin end of center conductor. Slide backnut over cable. Slide solder ferrule over cable until it stops against cable jacket. Solder cable jacket to ferrule. 2 2 Solder Assemble insulator and contact onto cable dielectric and center conductor. If insulator is not flush against solder ferrule due to dielectric extrusion, retrim dielectric. Solder contact to center conductor by heating rear of contact (do not feed additional solder through inspection hole in contact). 3 Insert cable assembly into body assembly. Tighten to inch-ounces torque. (Hold cable/hardware assembly stationary and rotate body when tightening.) Insert cable assembly into body assembly. Tighten to inch-ounces torque. (Hold cable/hardware assembly stationary and rotate body when tightening.) Solder center conductor into notch in rear of contact with " diameter chisel-tip soldering iron. Solder should cover center conductor, but not extend over top of notch in contact, or exceed contact diameter. 3 Place insulator in body cavity, and press cap into place. Properly assembled cap will be slightly below end of body assembly. Cable Trim Dimensions Center conductor Dielectric A B Jacket CONNECTOR TYPE A B STRAIGHT CONNECTORS.085" cable STRAIGHT CONNECTORS.141" cable RIGHT ANGLE CONNECTORS

19 Mounting Dimensions Bulkhead Receptacles.195 dia. P.C. Board Receptacles.100 typ dia..200 typ. Flat of mounting surface is aligned with body hex as shown..067 dia. min. (typ.) Assembly Tooling Crimp tool TA-0105 DESCRIPTION Crimp tool with.105" and.128" hex dies AEP P/N TA-0105 Torque Wrench TA-0436 DESCRIPTION Torque wrench with 7/32" jaws for SMC connector backnuts; 95 inch-ounces torque Torque wrench with 7/32" jaws for SMC coupling nuts; 3 inch-pounds torque AEP P/N TA-0436 TA-0398 Capping Press CP-1 DESCRIPTION Capping tool (arbor press) with base for SMC right angle plugs Capping tool (arbor press) with base for SMC right angle jacks AEP P/N CP-7 CP-8 18

20 Index by Part Number Click on any line below to go directly to the appropriate page P/N Page XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* * Indicates cable connectors with various types on specified page. P/N Page XX* XX* XX* XX* XX* XX* XX* XX* XX* XX* CP CP TA TA TA

21 About Applied Engineering Products Since our foundation in 1973, we have always believed that having our customers take a look inside AEP is important in fostering strong vendor/customer relationships. We are proud of our physical plant and equipment, but even more so of our dedicated staff. When customers see first-hand how AEP s people keep a constant focus on maintaining and improving customer service and satisfaction, the reason for our consistently strong on-time delivery and quality records becomes clear. We invite you to see for yourself. Call us to arrange a plant tour or, if you can t make a visit, ask for your copy of INSIDE AEP, our facilities and capabilities brochure. 20

22 The SMC connectors in this brochure are only part of our complete line of subminiature coaxial connectors and cable assemblies, including: SMA SMB SMC SSMB SSMC SLB (Slide-on version of SMB) SSLB (Slide-on version of SSMB) 75Ω Snap-on mating 75Ω Screw-on mating Adapters within and between series Flexible cable assemblies Semi-rigid cable assemblies And over 100 styles of MIL-PRF QPL connectors in series SMA, SMB, and SMC Call for your copy of our 184-page full catalog to see them all. 104 John W. Murphy Drive P.O. Box 510 New Haven, CT

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