Envelope Depository Unit (EDU)

Transcription

1 Envelope Depository Unit (EDU) Model FT7000 Field Installation Guide TDN /2008 Corporate Headquarters: 522 E. Railroad Street Long Beach, MS Phone: (228) Fax: (228) COPYRIGHT NOTICE 2008 Triton. All Rights Reserved. TRITON logo is a registered trademark of Triton Systems of Delaware

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3 Contents Performing the EDU Installation Introduction...3 Scope...3 Required Parts and Tools...4 Installation of EDU Depository Bin and Mounting Bracket Assembly...6 Installation of EDU Comms/Power and UCV4 Ground Cables (Cabinet Side)...7 Installation of EDU Tray and Mounting Hardware...7 Installation of UCV Vertical Assembly...7 Installation of Left Hand Slide Rail Assembly...8 Installation of EDU Tray Assembly...9 Installation of EDU Mechanism on Mounting Tray...11 Mounting the EDU Mechanism...11 Installation of the Depository Lock Pawl...12 Installation of the EDU Bezel...13 Removal of Backer Plate and Existing Bezels...13 Installation of the Backing Plates and Bezels...14 Introduction This guide covers the steps for installing an Envelope Dispensing Unit (EDU) in a Model FT7000 ATM. This procedure includes a list of all tools and hardware necessary for the installation as well as the steps involved. The EDU dispenses envelopes as required and accepts them for deposit. The EDU without Envelope Presenter will NOT dispense envelopes, but WILL accept envelopes for deposit. Scope The following procedures apply to all Triton certified service personnel involved in the process of maintaining or converting Triton ATMs. It involves the installation of the EDU mechanical assembly, and associated electronic cabling. READ ALL INSTRUCTIONS BEFORE PROCEEDING WITH THE INSTALLATION. 3

4 TOOLS REQUIRED #0, #1, and #2 Phillip screwdrivers Wire Cutters Socket Wrench Kit FT7000 ENVELOPE DEPOSITORY KIT WITH PRESENTER (P/N ) 1 FT7000 ENVELOPE DEPOSITORY KIT WITHOUT PRESENTER (P/N ) 2 PARTS SUPPLIED PART NUMBERS DESCRIPTION QUANTITY Depository with Envelope Presenter 1 (Includes Shutter and Depository Lock 3 Assemblies) Depository without Envelope Presenter 2 (Includes Shutter and Depository Lock 3 Assemblies) EDU Bezel (Includes Rain Guard) EDU Assembly (Includes EDU Bin Assembly and EDU Mounting Bracket Assemblies) UCV Vertical Assembly EDU Tray Assembly UCV4 Ground Cable EDU Communications and Power Cable Slide 26 in - LH EDU Printer Ribbon mm x 12 mm Self Tapping Phillips Pan Head Screw x 40 1/4 Stainless Steel Screw #6-32 x 1/4 Phillips Pan Head Screw #8-32 Hex Nut w/tooth washer #8-32 x 3/8 Phillips Pan Head Screw #8-32 x 3/4 Phillips Pan Head Screw 4 4

5 Ty Wraps Cable Clips - 3/4 Quick Release 2 NOTES 1 Includes Envelope Supply Unit (ESU) 2 Does not include an Envelope Supply Unit (ESU) or Depository Bracket 3 Includes the Depository Lock Pawl Primary EDU Kit Part Identification 1 Depository with Envelope Presenter ( ) or Depository w/o Envelope Presenter ( ) 2 EDU Tray Assembly ( ) EDU Bin Mounting Bracket Assembly ( ) 4 Depository Catch Bin ( ) Part of the EDU Assembly ( ) 2 5 Depository Bin Lock Pawl ( ) Part of the EDU Assembly ( ) UCV4 Ground Wire Cable ( ) EDU Comms and Power Cable ( ) UCV Vertical Assembly ( ) LH Slide ( ) EDU Bezel ( ) Includes Rain Guard Rain Guard ( ) Part of the EDU Bezel ( )

6 Installation of the EDU Depository Bin and Mounting Bracket Assembly 1. Refer to the Figure below. Mount two (2) white cable hangers (the openings facing outward) to the bottom of the with two (2) 4 mm x 12 mm pan head screws. Cable Hangers (Lower) 2. Refer to the Figures below. Pre-mount three (3) #8-32 x 3/4 screws to the top of the Depository Bin Mounting Bracket (with the envelope chute to the front, the screws should be mounted at the forward left/right corners and the back left corner) so they match up with the slotted mounting holes in the bottom of the. Do not tighten the screws! 3. Set the Depository Bin Mounting Bracket in the EDU Depository Bay. Feed the Bin Present Switch cable UP through the opening to the. (Lower) Bin Present Switch Cable Depository Bin Mounting Bracket (3) Pre-mounted positioning screws Depository Bin Mounting Bracket EDU Depository Bay 4. Refer to the Figures below. Hold the Depository Bin Mounting Bracket up against the top of the Depository Bay so the three (3) pre-mounted positioning screws protrude through the slotted mounting holes in the bottom of the. Slide the bracket toward the rear of the cabinet until the hole for the fixed mounting screw (back right corner) matches up with the corresponding mounting hole in the bottom of the. Secure the Depository Bin Mounting Bracket to the bottom of the with an #8-32 x 3/4 screw and tighten down the other three (3) mounting screws. Bin Present Switch Cable Depository Bin Mounting Bracket EDU Depository Bay Bin Present Switch Cable (3) Pre-mounted positioning screws on the Depository Bin Mounting Bracket Fixed Depository Bin Mounting Bracket screw (Lower) 6

7 5. Slide the EDU Depository Bin into the EDU Depository Bin Mounting Bracket. Installation of the EDU Comms/Power and UCV4 Ground Cables (Cabinet Side) 1. Refer to the Figure below. Remove the Rear Service Panel (RSP) cables from the white cable hanger (directly below the approximate center of the main GPIO PCB). Loosen and rotate the cable hanger 180 degrees (so the opening in the cable hanger is to the rear of the cabinet). Tighten the mounting screw for the cable hanger. 2. Press the EDU Comms/Power cable into the white cable hanger and plug it into the main GPIO PCB (J4). 3. Locate the four (4) grounding studs to the right of the cable hanger used for the EDU Comms/ Power cable. Press the UCV4 Ground cable into the white cable hanger below the grounding studs. Connect the UCV4 Ground cable to an open grounding stud with an #8 x 32 nut. GPIO PCB EDU Power/ Comms Cable Cable Hangers RSP Cables UCV4 Ground Cable (Upper) Installation of the EDU Tray and Mounting Hardware UCV Vertical Assembly (includes the Right Hand Slide and E-Chain): 1. Refer to the Figures below. Lay the UCV Vertical Assembly on the bottom of the (upside down with the micro-switch to the front of the cabinet. 2. There are two cables hanging down at the front right corner of the. Select the cable marked UCV4 and plug it into the micro-switch on the UCV Vertical Assembly. UCV4 connection to the UCV Vertical Assembly UCV Vertical Assembly (lower) 7

8 3. Refer to the Figure below. Line up the L-shaped hooks on the UCV Vertical Assembly with the corresponding openings in two (2) inside vertical I/O mounting rails (trays) on the right side of the cabinet. The UCV Vertical Assembly should be positioned at vertical location 32 (the number 31 should be showing just above the mounted location of the UCV Vertical Assembly). 4. Slip the L-shaped hooks through the openings and press DOWN until the two (2) spring loaded pins lock into place. 5. Push the EDU Comms/Power, UCV4 Ground, and EU Bin Present Switch cables through the opening in the UCV Vertical Assembly (from the back side - see insert). Vertical mounting rails (I/O trays) Vertical position 31 (showing) Spring loaded pins UCV Vertical Assembly (Lower) Left Hand Slide Rail Assembly: 1. Refer to the Figures below. Line up the left hand slide rail assembly with corresponding mounting points in the two (2) outside vertical I/O mounting rails (trays) on the left side of the cabinet. It should be positioned at vertical location 32 (the lowest mounting point on the rails - the number 31 should be showing just above the mounted location of the Left Slide Rail Assembly). 2. Slip the hooked tabs on the outside edge of the slide rail through the opening in the two (2) outside vertical I/O mounting rails (trays) and press DOWN and IN until it locks into place and the raised edge on the front tab snaps into place. Vertical mounting rails (I/O trays) Left Side Rail Assembly Mounted (Inside View) Left Slide Rail Assembly Vertical position 31 (showing) (Lower) Left Side Rail Assembly Mounted (Outside View) Left Slide Rail Assembly UCv Vertical Assembly 8

9 EDU Tray Assembly: 1. Refer to the Figure below. Fully extend the left and right hand slide rails (the right hand slide rail is part of the UCV Vertical Assembly). Slide Rails Extended w/o EDU Tray Horizontal slide mounting slot Vertical slide mounting slot 2. Refer to the Figure below. Place the EDU Tray Assembly between the slide rails so the horizontal (front) and vertical (rear) mounting tabs on the tray are just behind the corresponding slots on the slide rails. 3. Fit the (front) horizontal mounting tabs on the tray into the corresponding slots on the slide rails. Pull the tray backward until the mounting tabs are fully engaged in the slots. 4. Fit the (rear) vertical mounting tabs on the tray into the corresponding slots on the slide rails. Push the tray DOWNWARD until the mounting tabs are full engaged in the slots. EDU Tray Mounted on Slide Rails EDU tray mounted in the horizontal slot EDU tray mounted in the vertical slot 5. Secure the EDU Tray Assembly to the left and right slide rails with two (2) #8/32 x 3/8 screws. 9

10 6. Refer to the Figures below. Secure the E-Chain (cable bundle track) to the front right corner of the tray with two (2) #4-40 x 1/4 stainless steel screws. UCV Vertical Assembly E-Chain (Cable Track) E-Chain Connection to the EDU Tray (Lower) EDU Tray 7. Refer to the Figures below. Press the EDU Comms/Power, UCV4 Ground, and the EDU Bin Present Switch cables into the E-Chain (cable track). 8. Ty wrap the UCV4 Ground and EDU Bin Present Switch cables (together) to a hanger at the entrance to the of the E-Chain. 9. Ty wrap the EDU Comms/Power cable (individually) to a hanger at the entrance to the of the E-Chain. UCV Vertical Assembly EDU Comms/ Power Cable UCV Ground Cable Cable Ty Hangers EDU Bin Present Switch Cable 10. Refer to the following Figures. Ty wrap the UCV4 Ground and EDU Bin Present Switch cables (together) to a hanger at the output of the E-Chain. Secure the UCV4 Ground cable to the stud at the front right corner of the EDU Tray (just past where it comes out of the E-Chain) with a #8-32 nut. 11. Ty wrap the EDU Comms/Power cable (individually) to a hanger at the output of the E-Chain. Press the EDU Comms/Power cable into the two (2) white cable clips along the right side of the tray. 10

11 E-Chain (Cable Track) EDU Bin Present Switch Cable UCV Ground Cable Connection UCV Vertical Assembly (Lower) EDU Tray EDU Comms/Power Cable and Clips Cable Ty Hangers Installation of the EDU Mechanism on the Mounting Tray Mounting the EDU Mechanism 1. Set the EDU Mechanism on the tray (along the left side of the tray). This will help facilitate the connection of the cables. 2. Refer to the Figures below. Plug the EDU Bin Present Switch cable (at the output of the E-Chain) into the Bins connector at the EDU (at the forward edge of the EDU Driver PCB). The Bins connector (on the EDU side) should be marked with a WHITE dot and the cable is labeled as Bins ). 3. The EDU Comms/Power cable is a bundle of two (2) cables (Power and Comms). Plug the Power cable into the top connector on the rear edge of the EDU Driver PCB (If there is an extension cable plugged in at this location, plug the Power cable into the extension cable). Plug the Comms cable into the connector that is third (3rd) from the top on the rear edge of the EDU Driver PCB. Connecting the Bin Switch Cable to the EDU Connecting the Comms/Power Cable to the EDU BINS Connection EDU Tray EDU Extension cable for Power cable EDU Tray Power connection at EDU EDU Mechanism Driver PCB Comms connection at EDU 4. Ty wrap any excess of the EDU Comms/Power cable to the inside right edge of the tray at the provided tie down point (right side of the tray, neat the rear of the EDU Mechanism). 11

12 5. Refer to the Figures below. Center the EDU mechanism on the tray, between the metal left and right locator guides (raised left and right edges, set at the width of the EDU Mechanism, and located approximately 6 in from the rear edge of the EDU Tray). 6. Slide the EDU Mechanism to the rear of the tray, making sure the front pads on the bottom, left and right front edge of the mechanism slide under the retainer hooks on the tray. Retention clips at the front edge (left/right sides) of the EDU Tray Retention pads at the front edge (left/right sides) of the EDU Mechanism EDU Tray EDU Mechanism Locator guides (left/ right sides) on the EDU Tray 7. Refer to the Figure below. Make sure the mounting holes at the rear of the mechanism line up with the corresponding holes in the tray. After the installation of the front Bezel, adjust the position of the EDU Mechanism. With the front panel closed, and the EDU tray pushed forward and latched, push the EDU mechanism forward gently until the two (2) rubber bump stops are snug against the back of the Bezel, or the slots are fully forward. Secure the EDU with two (2) #8-32 x 3/8 screws. Installation of the Depsitory Lock Pawl 1. Refer to the Figures below. Mount the Depository Lock Pawl at the rear of the EDU Mechanism (over the two (2) screws that secure the EDU Mechanism to the tray). Make sure the pawls fit down in the openings in the top of the EDU, and that the Green, spring loaded latches engage the EDU on the sides. Mount a metal guide sleeve (through the slot on the Lock Pawl) on the left and rights sides of the lock box (at the rear of the EDU Mechanism) with an #8-32 x 3/8 screw. Use the key provided to secure the mechanism. EDU Mechanism Lock Pawl Key Lock Pawl Guide Sleeve Spring loaded Lock Pawl latch EDU Tray 2. DO NOT leave the Depository Lock Pawl mechanism off. It is an integral part of the overall EDU and FT7000 security features. 12

13 Installation of the EDU Bezel Removal of the Backer Plate and Existing Bezels 1. Loosen the 4 (four) screws on the 5 Backer plate. Do not remove these screws at this time. 2. Lift the 5 in. Backer plate off of the screws and remove it from the 4 (four) mounting screws. 3. Loosen the 4 (four) screws on the 3 Backer plate. Do not remove these screws at this time. 4. Lift the 3 in. Backer plate off of the screws and remove it from the 4 (four) mounting screws. Mounting Screws Mounting Screws 5in Backer Plate 3in Backer Plate 5. Remove the 2 (two) screws retaining the 1 Bezel. Retain these screws. 6. Remove the 4 (four) mounting screws that were retaining the 3 Backer plate, and remove the existing 3 in. Bezel. Retain these screws. Mounting Screws 5 Bezel 7. Remove the 4 (four) mounting screws that were retaining the 5 Backer plate, and remove the existing 5 Bezel. Retain these screws. Mounting Screws 3 Bezel 1 Bezel 8. Remove the EDU LED cable from the lowest Cable clamp. Note: there may be more than one cable available, the power cable for the EDU Bezel is the longest. Cable Clamp 13

14 Installation of the Backing Plates and Bezels 1. Mount the EDU Bezel at the lowest position possible, with the LED assembly at the top. Secure it with 2 (two) screws in the lowest position. 2. Mount the rain guard to the top of the EDU Bezel with 2 (two) screws. 3. Remount the 5 in. Bezel with 4 (four) screws, but DO NOT tighten. Ensure the Bezel is interlocked with the printer Bezel above and the EDU Bezel below. 4. Press fit the cable guide into the hole available in the rain guard. 5. Plug the EDU LED power cable into the EDU LCD printed circuit board on the EDU Bezel. 7. Lay the EDU LED power cable in the cable guide and then press fit the cable guide into place to secure the power cable. Cable Guide 5 in Bezel Rain Guard EDU Bezel 8. Reinstall the 5 in. Backer plate over the 4 (four) mounting screws. Push the Backer plate down until it is snug against the EDU Bezel rain guard, and tighten the 4 (four) Backer plate screws. 5 inch Backer Plate Reinstalled 9. Front view of completed EDU Bezel installation. 14