SureSill Sloped Sill Pan

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1 SureSill Sloped Sill Pan SureSill TM Standard Sloped Sill Pan TM SureSill TM Sloped Sill Pan TM 10X TM With FlexCaps TM TM TECHNICAL BULLETIN March West Market Street Colfax, NC 27235

2 SureSill TM Sloped Sill Pan TM Technical Bulletin This technical bulletin has been designed to highlight: SureSill TM Standard Sloped Sill Pan TM and Enhancements The Introduction of The SureSill 10X TM Sloped Sill Pan With FlexCaps TM Table of Contents SURESILL TM STANDARD SLOPED SILL PAN TM Product Enhancements Availability Installation Instructions for New Coupler SURESILL TM SLOPED SILL PAN TM 10X TM WITH FLEXCAPS TM Product Overview Features and Benefits Availability Installation Instructions SureSill TM SureSill 10X TM and FlexCap TM are trademarks of SureSill, Ltd. Rev. Date Endura Products, Inc. Patents Pending 1

3 SURESILL TM STANDARD SLOPED SILL PAN TM 2

4 SureSill TM Standard Sloped Sill Pan TM Product Overview SureSill from Endura is a user-friendly pan flashing system for doors. It is designed to channel away unwanted moisture and is very easy to install. The SureSill TM Sloped Sill Pan TM from Endura creates a secure barrier against water infiltration which is designed to effectively drain water away preventing costly damage. SureSill TM is installed in the rough opening prior to door unit installation to drain water to the exterior of the unit. The unique sloped pan has been engineered to a accommodate a variety of door opening depths, and any length. SureSill provides an advanced solution against moisture intrusion which leads to problems such as rot, decay and mold. The innovative Sloped Sill Pan, when properly installed, is part of an effective and durable integrated flashing system which provides a level horizontal surface for the door unit to rest upon and a lower sloped surface along the entire length of the door unit to drain moisture away. Warranty: SureSill TM Sloped Sill Pan TM has a 10 Year Limited Warranty on materials and workmanship. 3

5 SureSill TM Standard Sloped Sill Pan TM Product Enhancements REDESIGNED 6-9/16 WIDTH PAN & END CAPS NEW Redesigned Channel Plate and End Caps: Newly designed for easy assembly and greater overlap between end cap and channel plate. Side gussets have been removed for better door unit fit. Old Style New Style NEW Increased Height of Back Lip: Increased 3/4 size for greater resistance to wind driven rain. 3/4 NEW Grooves on Back and Front Lip: For easy scoring and height reduction, when required. NEW Grooves NEW Grooves Improvements 1. Increased Front Lip size to 2 per ASTM recommendations. 2. Increased horizontal overlap on End Cap to 2 per ASTM recommendations. 3. Increased vertical overlap on End Cap to 2 per ASTM recommendations. 4. Increased overlap between the End Cap and Channel Plate to 1 for improved joint seal. 5. Increased height of Back Lip to 3/4 for higher resistance to wind driven rain. 4

6 SureSill TM Standard Sloped Sill Pan TM Product Enhancements SURESILL TM EXTENSION COUPLING FOR WIDE OPENINGS NEW SureSill TM Extension Coupling: To improve handling and storage, channel plate lineal lengths (154 ) are no longer available. For openings wider than 6/0, the new rigid coupling allows shorter channel lengths to be assembled to the correct size. The rigid coupling is the ONLY acceptable method for joining channel plates when forming a sill pan for lengths over 6/0. (NOTE: Under no circumstances may FlexCap TM wrap be allowed to be used in place of the coupler. The FlexCap TM is only for use with the SureSill TM 10X Sill Pan.) Extension coupling increases the yield on certain rough opening sizes by reducing waste. Reduce SKUs and space required for different lengths. SureSill Pan can telescope for a proper fit and Channel Plate can be cut off site. Extension Coupling Availability Availability: 4-1/8, 4-9/16, 6-9/16 Packaging: - 10 channel plates - 20 end cap pairs - Bulk coupler - 10 per box 5

7 SureSill TM Standard Sloped Sill Pan TM Installation Instructions For the new SureSill coupler, the installation instructions have been modified to include: Assembly of SureSill For Openings Over 6/0 Wide With Two (2) Channel Plates Dry fit the rigid extension coupling then place assembly in rough opening to verify length Extension Coupling Apply regular or medium weight PVC cement to the top surface of the channel plate and the bottom surface of the extension coupling Channel Plate 2 Top Surface Apply over a 2 wide area Join extension coupling to channel plate, ensuring all slots and tabs properly mate PVC Cement Extension Coupling 2 Bottom Surface PVC Cement Repeat process for other channel plate ensure channel plate ends connect each other 6

8 SURESILL TM SLOPED SILL PAN TM 10X TM WITH FLEXCAPS TM 7

9 SureSill TM Sloped Sill Pan TM 10X TM With FlexCaps TM Product Overview SureSill TM Sloped Sill Pan TM 10X TM : Product Overview The SureSill Sloped Sill Pan 10X is designed to accommodate 10 door/window frame widths from 3-1/4 to 7-1/4. The SureSill 10X product comes with innovative Self-Adhering FlexCaps, fitting any of the available sizes. To use in applications narrower than the 7-1/4 width, the product is simply cut at the desired width along its length. The provided spare lip attaches to the cut channel plate to maintain that feature. As with all SureSill products, the SureSill 10X pan provides an effective and durable integrated pan flashing system with a level horizontal surface to seat the door unit and a recessed slope along the entire length of the door unit for channeling away moisture. 8

10 SureSill TM Sloped Sill Pan TM 10X TM With FlexCaps TM Features and Benefits Multiple Sizes: The SureSill TM Sloped Sill Pan TM 10X TM comes in a 7-1/4 width. By cutting at specified locations, the following sizes are available: 3-1/4, 3-5/8, 4-1/8, 4-9/16, 5-1/4, 5-3/4, 6-1/8, 6-9/16, 6-13/16. Sloped Surface: The only sill pan in the industry to drain away water along its entire length. The recessed slope drains the water out of the building across the entire rough opening preventing costly damage and mold. Integral Drainage Features: The combined features of a recessed slope, interior lip and end dams captures moisture and drains it out and away from the building envelope. New Grooves to Fit Spare Front Lip: Using the proper caulking application, the spare front lip fits all pan sizes for a tight compresion seal providing and easier assembly. Score and Saw - on sloped surface of pan as needed and insert spare front lip for ten different frame width sizes. Easy to Install: Proper assembly and installation is simple and quick with the SureSill 10X TM Sloped Sill Pan and self adhesive FlexCaps TM. Durable Synthetic Material: Is impact and UV resistant. Cut-To-Fit: Designed to reach end to end of virtually any rough opening length. FlexCaps TM : These are used instead of Rigid End Caps to easily fit the required opening. FlexCaps are extendable, self-adhesive flashings that are easily applied by removing the backing liner and pressing down for a tight fit. FlexCaps provide modularity and keep moisture out. Warranty: SureSill TM Sloped Sill Pan TM 10X TM has a 10 Year Limited Warranty on materials and workmanship. 9

11 SureSill TM Sloped Sill Pan TM 10X TM With FlexCaps TM Availability Availability: 7-1/4 size that is easily modified to the desired width at the job site. This capability provides the perfect fit for the rough opening. This reduces number of SKUs and helps move inventory faster. Packaging: 1 case equals 10 sill pans, 10 spare front lips and 40 flex caps

12 SureSill TM Sloped Sill Pan TM 10X TM With FlexCaps TM Installation Instructions 1 Prepare Rough Opening 2 Flash Rough Opening Ensure the rough opening at the subfloor is: free of debris level and smooth Flash the rough opening according to local building codes or practices 3a Size SureSill TM 10X TM Channel Plate - Length Measure width of rough opening along the subfloor For openings up to 6/0 wide (use 1 channel plate) Cut the channel plate 1/4 less than the rough opening width, ensuring outermost drain channels are at least 2 from each end For openings over 6/0 wide (use 2 channel plates) Cut each channel plate to allow 1/8 gap at each end and at the middle when placed in rough opening Drain channels should be at least 2 from each end 2 min. 2 min. 11

13 SureSill TM Sloped Sill Pan TM 10X TM With FlexCaps TM Installation Instructions 3b Size SureSill TM 10X TM Channel Plate - Width The SureSill TM 10X Sill Pan comes sized for 7-1/4 wall openings For any size less than this, down to 3-1/4, the channel plate must be rip cut along its length Available 10X sizes are shown below 3-1/4 3-5/8 4-1/8 4-9/16 5-1/4 5-3/4 Measure and cut discard unneeded portion Cut the spare front lip(s) to match the length of the channel plates(s) Insert the spare front lip into the outermost groove on the bottom side of the channel plate * Recommended sealant types Polyurethane, Polymer-Based or 100% Silicone 6-1/8 6-9/ /16 Fill the gap with Sealant for any sizes less than 7-1/4 4 Lift House Wrap 5 Caulk Rough Opening For openings with house wrap lift wrap at each bottom corner to allow end caps to contact stud faces Apply 1/2 beads of caulking as follows: Along rear and front edges 1 Along each end Along sheeting face * Recommended sealant types Polyurethane, Polymer-Based or 100% Silicone 12

14 SureSill TM Sloped Sill Pan TM 10X TM With FlexCaps TM Installation Instructions 6 Secure SureSill TM 10X TM (1) Plate Application Screw Place channel plate into rough opening Seat tightly to subfloor and exterior sheeting 1/8 1/8 Center in rough opening (2) Plate Application Screw Screw 2-1/2 Cover screw heads with sealant tool flat to minimize height 1/8 1/8 1/8 Secure in place with #8 x 1 pan head screws 1 from each end, and 2-1/2 out from rear leg 7 Apply FlexCap TM Each End Apply FlexCaps TM to each corner FlexCap TM in the left corner FlexCap TM in the right corner Remove narrow backing strip from FlexCap TM Edge of FlexCap TM should line up with center of channel plate drain slot FlexCapTM Align rear edge with top of channel plate rear leg Press FlexCap TM on to channel plate Remove remaining backing strips Work FlexCaps TM into corner of rough opening, then on to stud, then on to rough opening Fan out at bottom to cover sheathing Tool edges of FlexCap TM tight against sill pan and opening Drain Slot Edge of FlexCap TM 13

15 SureSill TM Sloped Sill Pan TM 10X TM With FlexCaps TM Installation Instructions 8 Apply FlexCap TM to Center Joint (When Applicable) Rear Leg Rear Leg Apply FlexCap TM minimum 5 wide, centered over the joint at the back lip all the way to the top subfloor Apply minimum 1/4 bead of Sealant to the FlexCap TM end joints and tool flat Center Joint Front Face Remove backing strips from FlexCap TM Align rear edge with top of channel plate rear leg 5 Min. FlexCapTM Drain Slot Edge of FlexCap TM should line up with the center of the channel plate drain slot on either side of center joint Press FlexCap TM on to channel plate Tool edges of FlexCap TM tight against sill pan and opening Edge of FlexCap TM 9 Seal FlexCap TM Edges Apply minimum 1/4 bead of Sealant to the FlexCap TM edges and tool flat FlexCap TM Sealant Drain Slot Leave Space for Moisture Drainage 14

16 SureSill TM Sloped Sill Pan TM 10X TM With FlexCaps TM Installation Instructions 10 Replace House Wrap 11 Openings Without House Wrap Return house wrap at each bottom corner to original position Ensure wrap overlaps FlexCap TM top edges Secure wrap in place Apply self-adhering flashing along length of each stud over exterior corner Ensure flashing overlaps FlexCap TM top edges Apply flashing at header, overlapping stud flashing 15

17 The information contained in this document is the confidential and proprietary information and trade secrets of Endura Products, Inc. Any disclosure, use or dissemination of such information without the express written permission of Endura Products, Inc. is strictly prohibited. Endura Products, Inc. also owns any and all intellectual property rights embodied in such information, including patent rights, copyrights, and trademark rights, and no license of any intellectual property right is intended, nor should any license be implied, as a result of the receipt of this document. SureSill TM, SureSill 10X TM and FlexCap TM are trademarks of SureSill, Ltd. Endura Products, Inc. Patents Pending West Market Street Colfax, NC

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