7053 MRO Cat 94p Internal 19/9/05 9:46 AM Page 41 a d h e s i v e s
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2 Adhesives Non-Structural Adhesives Non-structural adhesives bond materials for insulation, cushioning and panelling, rubber, fabric, leather, wood, cardboard, and other substrates used in non load-bearing applications. Aerosol Adhesives Only a touch of a finger prepares, bonds, cleans, or handles a variety of other jobs creating a formulation to work on paper, plastic, cardboard, foam, metal and more. 3M introduced the first industrial-grade aerosol adhesive over 35 years ago. With a high heat resistance and controlled spray pattern this range helps minimise overspray, clean-up, and unused adhesive. 3M Jet-melt Adhesives Jet-melt adhesives create fast and effective bonding solutions for assembly and packaging. Engineered to improve productivity and minimize waste, the advanced Polygun design also ensures greater user comfort and ease of application. The advantage of Jet-Melt Adhesives is that they are 100% solid and solvent free. Structural Adhesives Structural adhesives bond the load bearing parts of a product. Usually these are metal, but wood, glass and rigid plastics can also be structurally bonded. Products As an alternative to mechanical or fusion fastening, Scotch-Weld products provides greater design latitude, cleaner lines, material substitution, less machining, lighter weight, more durability, and often less cost. The Scotch-Weld range includes one-part heat-curing epoxies, two-part room temperature curing epoxies, acrylics and urethanes, and formulations for bonding steel, aluminium, copper, low surface energy plastics, rubber, glass, wood, masonry and more. Instant Adhesives The Scotch-Weld Instant Adhesives are single component, high strength cyanoacrylate adhesives which are fast bonding with the right combination of strength, cure time and viscosity. These products are economical to use as they require only drops of adhesive to provide strong bonds to many metals, plastics, and rubbers. 3M Jet-Weld Adhesive System Hot melt speed and structural strength performance in the palm of your hand. The one-component, moisture curing formulation eliminates metering, mixing and curing equipment. The main advantage is that the fast initial set and handling strength is within as few as 15 seconds. 42
3 Adhesives Selection Guide 3M Scotch-Weld Structural Adhesives DP-100 DP-110 DP-190 DP DP DP-810 DP-8005 Clear Clear Grey Black Off White Tan Translucent Overlap Shear Strength PSI 1,500 2,000 2,500 2,500 4,500 4,200 2,000 Work Life (mins) Time to Handling Strength 20 mins 20 mins 6-12 hrs 48 hrs 2-5 hrs 10 mins 2-3 hrs SUBSTRATE Polyester (PET) Poor Poor Fair Fair Fair Fair Excellent Polystyrene (PS) Poor Poor Fair Fair Fair Fair Good Polycarbonate (PC) Fair Poor Excellent Fair Fair Good Fair ABS Fair Fair Good Fair Fair Good Good Acrylic (PMMA) Fair Fair Fair Fair Fair Good Excellent Vinyl (PVC) Fair Fair Good Poor Fair Excellent Excellent Aluminium Good Fair Good Good Excellent Excellent Good Cold Rolled Steel Fair Fair Good Fair Excellent Good Poor Brass/Copper Fair Fair Poor Excellent Good Poor Poor Stainless Steel Fair Good Good Fair Excellent Excellent Good Glass Poor Poor Fair Fair Poor Good Good Oily Metal Poor Poor Poor Poor Poor Excellent Poor Polypropylene (PP) Poor Poor Poor Poor Poor Poor Excellent Polyethylene (PE) Poor Poor Poor Poor Poor Poor Excellent Phenolic Poor Poor Poor Poor Excellent Poor Poor Santoprene Rubber Poor Poor Poor Poor Poor Poor Excellent Fibred Plastic (FRP) Fair Good Poor Poor Good Excellent Excellent Nylon Poor Poor Good Poor Poor Poor Poor Industrial Aerosol Adhesives Spray Pattern Particle Lace Particle Lace Particle Lace Lace Clear Light Orange Clear Translucent Clear Yellow Translucent Type of Bond Permanent Permanent Repositionable Permanent Permanent Permanent Permanent Temp Resistance 50 C 49 C 49 C 71 C 43 C 93 C 71 C Thermoset Structural Adhesives SUBSTRATE Tensile Open Set ABS Aluminium 1,2 EPDM Fabric/ FRP Glass/ Leather Neoprene Strength Time Time Rubber Felt/ Ceramic Rubber Cork TE-100 4,200 psi 2 min 1 min Good Poor Poor Excellent Fair Poor Excellent Poor TE-200 4,000 psi 4 min 2 min Excellent Poor Poor Excellent Poor Poor Excellent Poor TS-230 3,300 psi 4 min 2.5 min Excellent Excellent Poor Excellent Excellent Excellent Excellent Good SUBSTRATE Nitrile Nylon Painted Polyacrylic Polycarbonate Polyolefins 3 Polysytrene PVC Steel 1 SBR Wood Rubber Metal 1 TE-100 Good Poor Poor Fair Good Poor Excellent Good Poor Good Excellent TE-200 Good Poor Poor Good Excellent Poor Excellent Excellent Poor Good Excellent TS-230 Excellent Fair Excellent Excellent Excellent Poor Excellent Excellent Good Excellent Good 43
4 Aerosols 3M Foam Fast Spray Adhesive 74 Adhesive bonds flexible urethane or latex foam together or to wood, metal and many plastics. Bonds on contact yet has a 15 minute bonding range. Controlled variable 25mm to 75mm misting and spray. Gives fast tack with foam tearing strength and a soft, non-dimpling glue line. General upholstery foam bonding, to bond small foam shapes by knife edge bonding, boxing, and edge turning. 3M Super Spray Adhesive 77 High coverage, fast, aggressive tack, and a long-bonding range. Versatile securely bonds most lightweight materials, plus it has low soak-in for long-lasting bonds. Excellent for jobs in display and furniture it bonds thin decorative film, foils and fabrics. Bonds gaskets in water pumps, and attaches insulation to sheet metal. Attaches wiring diagrams, very versatile adhesive. 467g Clear 489g Yellow 3M Repositionable Spray Adhesive 75 Adhesive bonds many lightweight materials. Adheres in seconds, yet has an extra-long tack range that allows you to reposition materials. Excellent for production line work where parts are held in place temporarily for final assembly. Holds patches during stitching or patterns while cutting. Bonds paper, cardboard, acetate, foil, fabrics and plastic sheeting. Will not bleed through, stain or wrinkle most materials. 276g Clear 3M High Tack Spray Adhesive 76 Quick tacking adhesive is the strongest one surface aerosol adhesive in our line. Bonds many hard to hold materials such as polyethylene and polypropylene. Also bonds SBR rubber, fabric, felt, cardboard, cork, foil and plastic to themselves and to wood, metal and glass. A strong, one surface adhesive with high temperature resistance. Non-misting, precise spray control, does not cavitate expanded polystyrene foam. Used to bond carpet, door skins and fabric in van conversions; insulation in aircraft interiors and specialty cabinets; and to attach nameplates, pool table fabrics, swimming pool liners and pipe insulation. 515g Translucent 3M Neoprene Contact Adhesive The first true neoprene contact adhesive. Very strong with a 400 psi shear strength. Sprays right where you want it up to the edge, not over. Position parts 30 minutes after applying adhesive. Plasticizer and high temperature resistant to 93 C. Fast drying and fast bonding, a durable, high strength adhesive. Can be used for all types of rubber bonding except EPDM. Bonds most supported vinyl and leather. Adheres stainless steel panels, stiffeners, metal kick plates and most plastics, laminates and wood products. 539g 3M Hi-Strength Spray Adhesive 90 Great initial strength that builds up to 230 psi shear strength. Excellent for many decorative laminates because it dries in 1 to 2 minutes. Also a great adhesive for particle board, polyethylene, polypropylene and SBR rubber. The variable spray width and precise spray control lets you spray adhesive where you want it. Bonds decorative laminates to tables, cabinets, and shelving, kick plates to desks, and plastic sign lettering to wood. Adheres polyethylene and polypropylene to wood, metal and more. 500g Yellow Translucent 44
5 Adhesive Cleaner 3M hipa Clean 300 An isopropyl alcohol (IPA) spray that cleans surfaces prior to the application of a 3M tape or adhesive. Safe to use. Leaves no residue. Cleans surfaces prior to bonding. 300g 3M Adhesive Cleaner and Solvent 700 Versatile general use solvent in aerosol form. Ideal for cleaning heavily contaminated surfaces prior to bonding, removal of adhesive residue, or dismantling previously bonded articles. Leaves no residue. 3M Jet-Melt Adhesive 3748 Great for bonding many plastics including polyethylene and polypropylene. Excellent for making printed wiring board components rigid and many other electronic applications. Resists heat, good non-conducting electrical properties, and it is non-corrosive. 5kg EC Setting #4 3M Jet-Melt Adhesive 3762 Rapid setting adhesive has excellent hot tack properties making it great for closing cartons and bonding corrugated paper products. Also works on lightly waxed cartons. Also used to put up signs and make point of purchase displays. 300g Scotch-Weld Adhesive Cleaner 100 Bulk version of 700 Adhesive Cleaner and Solvent. 1 litre 5 litre Hot-Melt Bonding Jet-Melt Adhesives 3M Jet-Melt Adhesive 3738 Excellent multi-purpose adhesive. Great for assembling furniture, plastic audio and video components, cartons, and sand core bonding and assembly in foundries. 50 second bonding range makes large jobs easier. Good electrical properties. 5kg EC Setting #4 5kg EC Setting #3 3M Jet-Melt Adhesive 3762 LM This low application temperature adhesive has excellent hot tack properties. Great for bonding corrugated boxes and paper products, foam packaging corners, beadboard and many other heat sensitive products. A low viscosity adhesive that has a 25 second bonding range means production speed. 5kg EC Setting #1 3M Jet-Melt Adhesive 3764 This very strong adhesive is great for bonding many types of plastics, glass, wood, acrylic, polyolefins, polystyrene, polyester and polycarbonate. Resists damage from impacts at both high and low temperatures. 5kg EC Setting #4 45
6 3M Jet-Melt Adhesive 3789 This hot melt adhesive is great for bonding flexible and rigid plastics. Also works for bonding some vinyls, leather and wood. Has a shear strength of 570 psi and a tensile strength of 520 psi. Impact resistant. Not recommended for polyolefins. 5kg EC Setting #5 3M Jet-Melt Adhesive 3792 LM A clear hot melt adhesive for product assembly. Great for attaching upholstery to furniture, matting pictures and crafts. Features a long 40 second bonding range and has good heat resistance. Adheres well to fabric, many plastics, and wood. Low application temperature of 129 C. 5kg EC Setting #1 Hot-Melt Bonding Applicators 3M Polygun Applicators Portable, lightweight applicators used to dispense 3M Jet-Melt Adhesives. Use TCQ with adhesives requiring EC Setting 2-5. Use LTQ with adhesives requiring EC Setting 1. Type TCQ LTQ Thermoset Adhesive TE-031 Applies easily like conventional hot-melt adhesives then cure to give tough, high-strength bonds. Can effectively bond to a wide variety of substrates including wood, fibre reinforced plastics (FRP), and most plastics to themselves and to metal. Extrudable grade with fast set time, especially suited for bonding a wide variety of plastics including polystyrene and polyacrylic. Thermoset Adhesive TE-100 Applies easily like conventional hot-melt adhesives then cures to give tough, high-strength bonds. Can effectively bond to a wide variety of substrates including wood, fibre reinforced plastics (FRP), and most plastics to themselves and to metal. Extrudable grade with medium set time and low viscosity, especially suited for wood. Bonds selected plastics. Yields thin glue lines. Thermoset Adhesive TS-200 A one-component, 100% solids, moisture curing urethane material. An extrudable grade with a fast set time and long open time. Bonds a variety of substrates, including wood and plastics to themselves, to metal and to glass. Hot-Melt Bonding Scotch-Weld Thermoset Adhesive TE-030 Applies easily like conventional hotmelt adhesives then cure to give tough, high-strength bonds. Can effectively bond to a wide variety of substrates including wood, fibre reinforced plastics (FRP), and most plastics to themselves and to metal. Extrudable grade with fast set time, especially suited for bonding wood. Bonds selected plastics. Thermoset Adhesive TS-230 Applies easily like conventional hot-melt adhesives then cures to give tough, high-strength bonds. Effectively bonds to a wide variety of substrates including wood, fibre reinforced plastics (FRP), and most plastics to themselves and to metal. A sprayable/extrudable grade with long set time, suited especially for bonding a wide variety of plastics including polystyrene and polyacrylic. Bonds aluminum and glass to plastic and wood. 46
7 Instant Adhesives Instant Adhesive CA-4 Fast setting instant adhesive that reaches handling strength in 5 to 40 seconds. It has many uses and is especially good for bonding cured rubber and plastic. Also great for metal. Instant Adhesive CA-5 This slower setting instant adhesive is great for gap filling while bonding rough and uneven surfaces. Works very well on metal, rubber, ceramic and plastic. Instant Adhesive CA-9 Slow set time of 20 to 70 seconds allows parts to be perfectly aligned. Ideal for wire tacking and coil terminating. Great for metal, plastic and rubber. Bonds resist shock and impacts. Instant Adhesive CA-40 A very fast drying instant adhesive for those difficult to bond materials such as EPDM rubber, aluminum and flexible vinyl. Reaches handling strength in 1 to 30 seconds. Instant Adhesive CA-7 This instant adhesive has an extremely fast set time of 1 to 30 seconds. Flows into close fitting pre-assembled parts using a wicking action. It is super strong with a shear strength of 2000 psi. Great for metal, plastic and rubber. Bonds resist shock and impacts. Instant Adhesive CA-8 Fast set time of 5 to 40 seconds. Excellent adhesion on metal, plastic and rubber. Bonds resist shock and impacts. Instant Adhesive CA-40H Slow set time so it s difficult to bond materials such as EPDM rubber, aluminum and flexible vinyl can be properly aligned. High viscosity keeps run off to a minimum and improves void filling properties. Resists soap and isopropyl alcohol. Instant Adhesive CA-50 Gel Non-sag gel consistency makes this instant adhesive ideal for vertical applications. Very slow setting time of 1 to 2 minutes allows time to reposition parts. Less sensitive to acid surfaces. A cyanoacrylate instant adhesive. 47
8 Instant Adhesive CA-100 Excellent for metal. Bonds aluminum with a shear strength of 2500 psi. High viscosity allows it to fill gaps. Shock and impact resistant. Excellent peel strength. Two-Part Epoxy Adhesive DP-190 A grey, flexible epoxy adhesive generates bonds of 2500 psi shear strength and good peel strength. Great for bonding rubber, metal, wood, most plastics and masonry products. This adhesive has a 90 minute work life and reaches handling strength in 8 to 12 hours. Has good impact and shock resistance. Grey Structural Two-Part Epoxy Adhesive DP-100 Has a 3 to 5 minute work life and develops handling strength in approximately 15 minutes. Low viscosity allows easy pouring and is ideal for filleting and potting. Overlap shear strength up to 1500 psi. Dries rigid. Two-Part Epoxy Adhesive DP-100 NS Translucent Great for vertical surface applications. Has a 6 minute work life and develops handling strength in approximately 15 minutes. Overlap shear strength up to 1500 psi. Clear Translucent Two-Part Epoxy Adhesive DP-270 A black, electrical grade epoxy for potting and bonding electronic components. 70 minute work life. Non-corrosive to copper. Handling strength in 8 to 12 hours. Rigid epoxy. Black Two-Part Epoxy Adhesive DP-460 A very high performance epoxy adhesive. Great for bonding a wide variety of materials with outstanding reliability and durability. This product is toughened to provide extremely high peel strength and a shear strength of 4500 psi. Has a 60 to 80 minute work life. Handling strength in 8 to 12 hours. 37ml Off-White Two-Part Epoxy Adhesive DP-110 A fast setting, flexible epoxy. Great for bonding metal, ceramic and many plastics. It has a 9 minute work life yet has handling strength in 30 minutes. This adhesive has excellent peel strength and shock and impact resistance. Grey Translucent Two-Part Adhesive DP-810 Scotch-Weld DP-810 is a very fast curing, toughened two-part acrylic adhesive. It features uncommonly high peel and shear strength on oily steel, aluminium, many plastics, glass and painted surfaces. 200ml Tan Tan 48
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