POWER STEERING PUMP PULLER KIT

Transcription

1 POWER STEERING PUMP PULLER KIT Distributed exclusively by Harbor Freight Tools Mission Oaks Blvd., Camarillo, CA Visit our website at: Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright 2009 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. For technical questions or replacement parts, please call

2 Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product s serial number in the back of the manual (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. Important SAFETY Information In this manual, on the labeling, and all other information provided with this product: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE is used to address practices not related to personal injury. CAUTION, without the safety alert symbol, is used to address practices not related to personal injury. General Safety Rules WARNING Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. Work area safety a. Keep work area clean and well lit. Cluttered or dark areas invite accidents. b. Keep children and bystanders away while operating this Power Steering Pump Puller Kit. Distractions can cause you to lose control. Personal safety a. Stay alert, watch what you are doing and use common sense when using this product. Do not use this product while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while using tools and equipment may result in serious personal injury. b. Use personal protective equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. SKU For technical questions, please call Page 2

3 3. c. Do not overreach. Keep proper footing and balance at all times. This enables better control of the tool in unexpected situations. d. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. e. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area. Tool use and care a. Do not force this product. Use the correct product for your application. The correct product will do the job better and safer at the rate for which it was designed. b. Store idle tools and equipment out of the reach of children and do not allow persons unfamiliar with this product or these instructions to operate this product. Tools and equipment are dangerous in the hands of untrained users. c. Maintain this product. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the product s operation. If damaged, have this product repaired before use. Many accidents are caused by poorly maintained tools and equipment. d. Use this product and its accessories in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of this product for operations different from those intended could result in a hazardous situation. Specific Safety Warnings Maintain labels and nameplates on the Power Steering Pump Puller Kit. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. Use personal protective equipment. Always wear ANSI-approved safety goggles when using this product. Avoid accidental burns and cuts. Be aware of hot and/or sharp engine parts when performing engine service and repair. Refer to the vehicle manufacturer s service manual for specific power steering unit removal and installation instructions prior to using this product. 5. This product is not a toy. Keep it out of reach of children. 6. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. SKU For technical questions, please call Page 3

4 PRODUCT SPECIFICATIONS Product Applications Accessories Jaw Opening Dimensions Designed for use with Ford, GM, and Chrysler vehicles with Saginaw power steering pumps. Fits 1-1/8, 1-1/4, 1-15/16, and 1-3/8 pulley hub diameters including 1988 to current GM cars equipped with Quad 4 engines; 1991 to current GM mini-vans with 3.1 L and 2800 V6 engines; and 1991 to current Ford 4.6 L engines with metric shaft. Includes Spacer for power steering pump pulley installation on Chrysler Cirrus, Dodge Stratus, and Plymouth Breeze. Includes one blow-mold Carrying Case. 7/8 Minimum 1-3/16 Maximum Unpacking When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. Operating Instructions Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. To prevent serious injury: Before using the Power Steering Pump Puller Kit, turn off the vehicle s engine and allow it to completely cool. Also make sure the vehicle s emergency brake is set. Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. IMPORTANT: Power steering pulley removal will differ greatly depending on the engine type. Therefore, the following steps give only a general overview on how a power steering pulley is removed, using the Power Steering Pump Pulley Kit. Do not attempt to remove a power steering pulley until you read and understand the instructions as outlined in the vehicle manufacturer s service manual. To Remove A Pulley: Assemble the various parts of the Power Steering Pump Pulley Kit required to remove a pulley from a specific engine. (See Parts List and Assembly Diagram at the end of this manual to determine the proper selection and assembly of parts.) The power steering pulley is attached to the pump shaft with a press fit. Insert the threaded portion of the Jackscrew (2) assembly into the hole of the pump shaft. (See Assy. Diagram.) Once the Jackscrew (2) assembly is in place, slide the two Jaws (8) around the shoulder of the pulley shaft. (See Assy. Diagram.) SKU For technical questions, please call Page 4

5 Slide the Steel Sleeve (5) over the two Jaws (8). (See Assy. Diagram.) Hold the lower part of the Jackscrew (2) assembly and screw the upper section into the pulley until you feel resistance. (See Assy. Diagram.) Place a wrench (not included) on the Puller Body (3) and a ratchet (not included) at the top of the Jackscrew (2) assembly. Screw the top portion of the Jackscrew assembly into the lower threaded portion of the Puller Body. As you do, the Jackscrew assembly will slide the pulley off of the pump shaft. (See Assy. Diagram.) Once the pulley has been extracted from the pump, remove the Jackscrew (2) assembly and Puller Body (3) from the pulley. (See Assy. Diagram.) To Install A Pulley: Assemble the various parts of the Power Steering Pump Pulley Kit required to install a pulley on a specific engine. (See Parts List and Assembly Diagram at the end of this manual to determine the proper selection and assembly of parts.) The Bolt portion of the Installer Screw (9, 10) has two different diameters and both are threaded. The threads at the end of the Bolt must match the diameter and thread pitch that is tapped into the pump shaft. (See Assy. Diagram.) To install the pulley, place it on the pump shaft and thread the Installer Screw (9, 10) all the way into the pump shaft. (See Assy. Diagram.) Tighten the Nut on the Installer Body (1) while holding the pulley in place. 5. Doing so will draw the pulley into the pump shaft. (See Assy. Diagram.) Continue tightening the Installer Body (1) until the pulley is flush with the pump shaft. Then remove the Installer Screw (9, 10) and Installer Body (1) from the pulley assembly. (See Assy. Diagram.) MAINTENANCE INSTRUCTIONS Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged tools and equipment. Always repair or replace damaged tools and equipment before further use. BEFORE EACH USE, inspect the general condition of the Power Steering Pump Puller Kit. Check for cracked or broken parts, and any other condition that may affect the product s safe operation. AFTER EACH USE, clean external surfaces of the Kit with a clean cloth. SKU For technical questions, please call Page 5

6 PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of anykind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto. Record Product s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. PARTS LIST Part # Description Qty. Part # Description Qty. 1 Installer Body 1 8 Jaw 2 2 Jackscrew (GM, Ford, VW, Chrysler) 2 9 Installer Screw (GM) 1 3 Puller Body 1 10 Installer Screw (Ford) 1 4 Button 1 11 O-Ring 2 5 Steel Sleeve 1 12 Steel Ball 2 6 Quick Disconnect Coupler (Ford, GM) 1 13 Carrying Case 1 7 Puller Pin (GM) 1 SKU For technical questions, please call Page 6

7 ASSEMBLY DIAGRAM , Jackscrew Assembly , SKU For technical questions, please call Page 7