Siemens Digital Enterprise Industrie 4.0 Technology driven productivity improvement

Transcription

1 Danish Automation Society Conference, June 10 th 2015 Siemens Digital Enterprise Industrie 4.0 Technology driven productivity improvement Stefan Bihler, Director Digital Enterprise Architecture Hannover Messe 2015

2 Siemens Digital Factory Division Digital Factory Division Factory Automation Motion Control Product Lifecycle Management Control Products ecar Powertrain Systems Customer Services World market leader in automation with integrated automation portfolio for all industries Global leading supplier of products, systems and solutions including services: Drives, Motion Control Motors, CNC Solutions for machinery and plants Proven software solutions to create, validate and manage product and process knowledge across the product lifecycle Products and systems to switch, protect and control low-voltage consumers High quality powertrain components and charging systems for series production of electric and hybrid vehicles Integrated service offering from a single source throughout the product lifecycle Integrated product portfolio paves the way for the Digital Enterprise. Page 2

3 Shaping the Future of Manufacturing A history of systematic portfolio expansion through acquisitions 1958 Start of production automation: Siemens receives the patent for SIMATIC 1996 Totally Integrated Automation (TIA) enables inter-operability between all automation components 2009 TIA Portal provides access to all automation tasks 2014 Siemens is currently the only company whose technologies combine the real and the virtual production world under one roof Future virtual and real production worlds increasingly merge. On a "Digital Enterprise Platform", product development and production are integrated step-by-step through industrial IT and Industry software / Production engineering and execution Beginning ca software for product and manufacturing design becomes increasingly important billion in investments since 2007 to create the Digital Enterprise 2007 Product development From Vision to Reality with the holistic PLM Software portfolio. Page 3

4 The Digital Enterprise is embedded in an increasing digitized world Page 4 Moore's law the number of transistors in an integrated circuit doubles approximately every two years Worldwide data volume doubles every two years Methods of Big Data Analysis allows, to turn data into a competitive advantage The speed of change is getting higher The Internet turns seller markets into buyer markets by creating transparency and offering various sales channels The Internet of Things connects smart physical objects worldwide Smart objects are connecting the digital with the real world

5 Industrie 4.0 betrifft alle Elemente der Wertschöpfungskette Digital Enterprise als das Siemens-Lösungsportfolio Engineering, Design Tools & Simulation Customer Relationship Management Lifecycle Data Management (cpdm) for Product and Production Digital Manufacturing Global Communication Infrastructure Enterprise Resource Planning Manufacturing Operations Management Industrial Control Systems Supply Chain Management Asset Management Maintenance, Repair & Overhaul Factory Infrastructure Machinery Industrial Communication & Security Tools & Fixtures Enterprise IT Infrastructure Material Human Resources Public IT Infrastructure (Internet) Das Digital Enterprise heute von Siemens DF und PD abgedeckte Domänen Sensors & Actuators Page 5

6 The basic question is: How can technology help to get faster to market save money in operations raise productivity throughout the value chain increase quality in ever more complex products Page 6

7 Industrie 4.0 is the application of the Internet of Things and Services in production and logistics Industrie 4.0 is an initiative of the German industry sponsored by the German government Cornerstone's of the initiative Oriented to increasingly individualized customer wishes Horizontal integration of the value-add networks Seamless integration of engineering into the entire internal value chain Vertical integration and networked production networks Members from IT-, Automationand Production-Technology companies (Governing Bodies) Members of the scientific Advisory Board Page 7

8 The further digitalization of the industrial value chain offers great productivity gains From the digital model to the real production Operational Excellence Production Execution Process Planning Product Engineering Process Engineering Design for Manufacturability Page 8 New Product Introduction Shorter Time to Market

9 Portfolio to integrate the horizontal value chain and from top to shop floor Enterprise Level ERP PLM NX Product Development TEAMCENTER Collaborative PDM TECNOMATIX Digital Manufacturing PLM Management Level MES/MOM Manufacturing Operation Management MES/MOM Operator Level SCADA SIMATIC WinCC SCADA System Control Level TIA PORTAL Engineering Framework for Automation Tasks SIMATIC Controllers SIMATIC HMI SINUMERIK CNC SIMOTION Motion Control Field Level SIMATIC NET Industrial Communication SIRIUS Industrial Controls SIMATIC IDENT Industrial Identification SIMATIC Distributed I/O SINAMICS Drive Systems Page 9

10 Virtual Commissioning Solution Example Vehicle assembly control of the digital model with the real control Target : Optimization of Time, Quality and Cost Simulation and Analysis in the early concept or design stage of a new product and its production process in order to secure important decisions through virtual experiments (frontloading) Avoiding prototypes through virtual simulation and analysis of function, performance and technological features Reduction of corrective actions in real ramp up Extensive testing without mechanical infrastructure set-up Page 10

11 Siemens Elektronik Werk Amberg These are our products Positioning Highlights SIMATIC Product Lines: Operate and Monitor: HMI Control: S7, ET 200 Digital Factory Lean Setup 24 h delivery time 1 Product per second 3 billion components per year customer m² employees Page 11

12 By methods of the Digital Factory productivity potential could be exploited at the Elektronik Werk Amberg Increase of output and complexity is being managed by the same number of employees Page 12

13 The result of perfection is documented in the Quality: % dpm-a Processdata per day 1995: > : > : > Equipment > Online Checkpoints > Scanner > Machine's online ,5 11, /09 09/10 10/11 11/12 12/13 13/ /91 91/92 92/93 93/94 94/95 95/96 96/97 97/98 98/99 99/00 00/01 01/02 02/03 03/04 04/05 05/06 06/07 07/08 08/09 09/10 10/11 11/12 12/13 13/14 Page 13

14 Siemens Elektronikwerk Amberg Page 14

15 Danish Automation Society Conference, June 10 th 2015 Thank you for your attention In case of further questions please refer to: Morten Kromann Siemens Danmark Cell Phone: Phone: Hannover Messe 2015

16 The concept of the Digital Twin increases productivity by simulation Business Drivers Increasingly complex machines and products Steadily increasing productivity and quality requirements Virtual Machine Real Benefit Shortening the changeover time è Up to 80 % time savings when introducing a new work piece on the machine (Early detection of errors and avoid machine downtime) Significant reduction in the risk of collision è Already one collision prevented pays the Virtual Machine Optimization of part programs è While creating the program non-productive time is identifiable and can be avoided Optimizing work piece-specific non-productive time in mass production è about 5 % to 10 % typical time reduction by individual optimization < 1 % real-time deviation of the virtual machine to the original Page 16