VAL-U-LOK Connector System (Wire-to-Wire, Wire-to-Board and Wire-to-Panel)

Transcription

1 (Wire-to-Wire, Wire-to-Board and Wire-to-Panel) Product Facts Low cost, wire-to-wire, wire-to-board and wire-topanel connectors with mm centerline Easy mate and unmate with positive latch design Single row, 3-5 positions: receptacles, panel mount or free-hanging plugs Double row, 2-24 positions (even only): receptacles, panel mount or free-hanging plugs, and vertical or right-angle pin headers Available in UL 94V-2 or UL 94V-0 flammability rated nylon Products are lead free to help promote a cleaner environment Intermateable and interchangeable with Molex Mini-Fit, Jr. and intermateable -DUAC connectors Recognized under the R Component Program Underwriters Laboratories Inc., File No. E28476 Certified by Canadian R Standards Association, File No Tyco Electronics Design For Environment (DFE) Standard Performance Characteristics Electrical Voltage 600 VAC Current 9 amps max. in 2-position applications Dielectric Withstanding Voltage 1500 VAC min. Insulation Resistance 1000 megohms min. Operating Temperature 40 C to +105 C [ 40 F to +221 F] Mechanical Connector Mating 1.55 lb. [6.90 N] max. per circuit Connector Unmating.11 lb. [.49 N] min. per circuit Contact Retention 4.88 lb. [21.71 N] min. per contact Durability 30 cycles, mating and unmating Housings Nylon, UL 94V-2 and UL 94V-0 Contacts Brass or Phos. Bronze with tin plating (Lead-Free) or gold plating Technical Documents Design Objective Application Specification Engineering Test Report Applications Computer motherboards/power supplies Harness assemblies used in the Vending, Gaming and Appliance industries Car alarm systems Heating systems High Density.165 [0] Centerline Molex and Mini-Fit are trademarks Molex Incorporated. 119

2 Contacts (Wire-to-Wire, Wire-to-Board and Wire-to-Panel) (Continued) Wire Range Insulation Material & Pin Socket Applicator (AWG) Range Finish Strip Form Loose Piece Strip Form Loose Piece Brass, Pre-Tin Phos. Brz., Pre-Tin [ ] Brass, Gold Phos. Brz., Gold Brass, Pre-Tin Phos. Brz., Pre-Tin [ ] Brass, Gold Phos. Brz., Gold Brass, Pre-Tin Phos. Brz., Pre-Tin [ ] Brass, Gold Phos. Brz., Gold Extraction Tool For applicator and machine part numbers, contact Technical Support. PRO-CRIMPER III Hand Tool X X X [0] Centerline High Density Pin (used in Plug Housing).18 [4.6].66 [16.8].20 [5.0].07 [1.9].05 [1.3].01±.00 [0.2±0.02] Socket (used in Receptacle Housing).33 [8.5].573 [14.55].08 [2.0].17 [4.4].053 [1.35] 120

3 (Wire-to-Wire, Wire-to-Board and Wire-to-Panel) (Continued) Housings Single Row UL 94V-2 Housings UL 94V-0 Housings No. Panel Mount Free-Hanging Receptacle Panel Mount Free-Hanging Receptacle Plug Plug Housing Plug Plug Housing 3* *Note: 3 position housings are First Mate/Last Break. Panel Mount Plug Housing Receptacle Housing.21 [5.4] Free-Hanging Plug Housing.76 [19.3].543 [13.8].165 [] Typ..17 [] Typ..12 [3.0].81 [20.6].543 [13.8].165 [] Typ. High Density Headers Single Row, Vertical.54 [13.8] No. UL 94V-2 Housings UL 94V-0 Housings With Drain Without Drain With Drain 3* *Note: 3 position housings are First Mate/Last Break..165 Typ. [] Ref. Position #1 Identification Feature.15 [3.7].21 [5.4].165 [0] Centerline.213 [5.4].492 [12.49].138 ±.012 [3.5 ± 0.3].504 [12.8].107 [2.73] 121

4 (Wire-to-Wire, Wire-to-Board and Wire-to-Panel) (Continued) Housings Double Row.165 [0] Centerline High Density UL 94V-2 Housings UL 94V-0 Housings No. Panel Mount Free-Hanging Receptacle Panel Mount Free-Hanging Receptacle Plug Plug Housing Plug Plug Housing Note: Plug housings accept pin contacts and receptacle housings accept socket contacts on page 114. Panel Mount Plug Housing.17 [].94 [23.9].17 [] Receptacle Housing.17 [].39 [9.8] Free-Hanging Plug Housing.17 [].94 [23.9] Housings Colored Color UL 94V-2 Housings UL 94V-0 Housings No. Panel Mount Free-Hanging Receptacle Panel Mount Free-Hanging Receptacle Plug Plug Housing Plug Plug Housing Black 2-24 X X X X X X X X X X X X Red 4-24 X X X X X X X X X X X X Blue 6-24 X X X X X X X X X X X X Note: Plug housings accept pin contacts and receptacle housings accept socket contacts on page

5 (Wire-to-Wire, Wire-to-Board and Wire-to-Panel) (Continued) Pin Headers UL 94V-2 Pin Headers UL 94V-0 Pin Headers No. Vertical Right-Angle Vertical Right-Angle w/o Pegs w/pegs w/o Pegs Screw Mount w/o Pegs w/pegs w/o Pegs Screw Mount Note: All Headers have Brass, Tin-Plated contacts. High Density Vertical Pin Headers (Part No shown w/o pegs) Right-Angle Pin Headers (Part No Screw Mount) Position 1 Identification Feature.165 [0].165 [0].50 [12.8].22±.00 [5.5±0.1].384 [9.75].14 [3.5].50 [12.8].17 [].17 [].17 [] Position 1 Identification Feature.22 [5.5].14 [3.5].165 [0] Centerline.165±004 [0±0.10].055±002 Circuit 1 [1.40±0.05] Typ..118±002 [ 3.00±0.05].217±004 [5.50±0.10].018±003 [0.46±0.08].165±004 [0±0.10] Typ..185±003 [4.70±0.08] 2X PCB Layout: Component Side (shown with pegs) Recommended Board Thickness.070 [1.78].165 [0].217 [5.50].177 [4.50].165 [0] Typ..071 [ 1.80] Circuit [ 3.20] 2X PCB Layout: Component Side (screw mount shown) Recommended Board Thickness.063 [1.60] 123

6 (Wire-to-Wire, Wire-to-Board and Wire-to-Panel) (Continued) Blindmate Headers.165 [0] Centerline High Density No. Dimensions Pos. A B C D E [0.21] 9.4 [0.37] 10.8 [0.43] 13.2 [0.52] 4 [0.17] 9.6 [0.38] 13.6 [0.54] 15.0 [0.59] 17.4 [0.69] [0.33] 13.8 [0.54] 17.8 [0.70] 19.2 [0.76] 21.6 [0.85] [0.50] 18.0 [0.71] 22.0 [0.87] 23.4 [0.92] 25.8 [1.02] [0.66] 22.2 [0.87] 26.2 [1.03] 27.6 [1.09] 30.0 [1.18] [0.83] 26.4 [1.04] 30.4 [1.20] 31.8 [1.25] 3 [1.35] [0.99] 30.6 [1.20] 34.6 [1.36] 36.0 [1.42] 38.4 [1.51] [1.58] 34.8 [1.37] 38.8 [1.53] 40.2 [1.58] 42.6 [1.69] [1.32] 39.0 [1.54] 43.0 [1.69] 44.4 [1.75] 46.8 [1.84] [1.49] 43.2 [1.70] 47.2 [1.86] 48.6 [1.91] 51.0 [2.01] [1.65] 47.4 [1.87] 51.4 [2.02] 52.0 [2.08] 55.2 [2.17] [1.82] 51.6 [2.03] 55.6 [2.19] 57.0 [2.24] 59.4 [2.32] 0 [.165] Typ. Last Pin A D E 5.4 [.21] [.165] 5.6 [.22] UL 94V-2 Housings UL 94V-0 Housings With Without With Without Drain Drain Drain Drain ± 0.20 [.591 ±.008] Ø3.00 ± 0.05 [Ø.118 ±.002] 2X Ø1.40 ± 0.05 [Ø.055 ±.002] 16X First Pin Rib Indicates Circuit 1 C ± ± 0.10 [.165 ±.004] Non Cumulative 4.70 ± 0.08 [.185 ±.003] 2X Recommended Hole Layout for 1.78 [.070] Maximum Thick PC Board 0.50 ±0.08 [.020 ±.003] 5.50 ± 0.10 [.217 ±.004] Circuit ± 0.20 [.555 ±.008] 1.80 [.071] B 3.50 [.138] 9.8 [.38] 5.50 [.217] 124

7 -DUAC Connectors Product Facts Wire-to-board and wire-towire connector system Free-hanging or panel mount plug housings Vertical header with or without mounting pegs and with or without drain holes Selective loading available on vertical headers mm x mm centerline Male and female contacts designed for AWG and AWG wire Receptacle housings accept female contacts with less orientation than competitive product Right-angle headers Designed for power applications Positive latch feature helps prevent disconnection -DUAC (dual action) receptacle contacts Anti-stubbing contact design Polarized housings Intermateable with Molex Mini-Fit Jr. connectors Recognized under Component Program Underwriters Laboratories Inc., File No. E28476 Certified by Canadian Standards Association, File No. LR7189 R R -DUAC Connectors, for power or signal applications, belong to the broad family Tyco Electronics St Shell connectors. The dual action design the female receptacle contact provides for low insertion force, yet maintains high-performance current capacity. To help meet your production requirements, semiautomatic bench machines and hand tools are available for strip and loose piece contacts, respectively. High density, mm x mm [.165 x.165] centerline, dual-row receptacle housings mate with plug housings (freehanging or panel mount) or pc board headers (vertical or right-angle). Selective contact loading is available for vertical headers. All housings are polarized for easier mating and locking latches help maintain reliable connections. -DUAC wire-to-board, wire-to-panel, and wire-towire connectors are intermateable with Molex Mini-Fit Jr. series connectors. Technical Documents Product Specifications Headers Receptacles Application Specification Use Receptacles Qualification Test Report Performance Data Voltage Rating 600 VAC Current Rating 9 amps maximum in 2 position applications Low Level Resistance 10 megohms max. Dielectric Withstanding Voltage 1500 VAC/min. Insulation Resistance 1000 megohms minimum Operating Temperature 55 C to +105 C [ 67 F to +221 F] Need more information? Call Technical Support. Technical Support is staffed with specialists well versed in Tyco Electronics products. They can provide you with: Technical support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations High Density -DUAC Connectors.165 [0] Centerline 125

8 Receptacle Housings 2-24 Position Housings Accept female contacts. -DUAC Connectors (Continued) [.165] N x =M [N x.165=m] 11.7 [.460] Material Housings Nylon [.165] 9.7 [.391] L -DUAC Connectors.165 [0] Centerline High Density Mate with Vertical headers (pages ), right-angle headers (page 128) and plug housings (page 127). Contacts See below. Strain Relief See below and page 127. Strain Relief, 6 Position Used with plug or receptacle housings. Wire Bundle Range [ ] Material Nylon, [.736] Dimensions UL 94V-2 UL 94V-0 L M N Natural White Female Contacts Used in receptacle housings. Material Phos. Bronze Ref. [.582] Application Tooling See chart and pages Technical Documents Product Specifications DUAC Header DUAC Receptacle Application Specification DUAC Receptacle Contact Wire Size Range AWG [mm 2 ] Applicator Ins. Dia. for for -O-MATIC CERTI-CRIMP Range Strip Form Loose Piece -O-LECTRIC Stripper/Crimper Hand Tool Bench Machine Machine Tin [.3-.8] Gold * Tin [.12-.3] Gold * Total 2@18 or 16 Tin Max. [.8-.9] [1.29] Gold * Extraction Tool * suffix -2 indicates Applicator for Model K Machine and -3 for Model G Machine.

9 -DUAC Connectors (Continued) Plug Housings 2-24 Position Housings Accept male contacts. L 10.0 [.394] 1.6 [.063] 4.00 [.157] 2.5 [.098] 5.6 [.220] Material Housings Nylon 9.6 [.38] M Recommended Cutout for 2.00 [.079] Max. Thick Panel (page 126) Contacts See below. Strain Relief See below. Strain Relief, 6 Position Used with plug or receptacle housings. Wire Bundle Range [ ] Material Nylon, *Call for availability. Dimensions UL 94V-2, Natural UL 94V-0, White L M Free-Hanging Panel Mount Free-Hanging Panel Mount * * * * * * * * * * * * * * * * * * * * * * * * [.94] High Density -DUAC Connectors.165 [0] Centerline Male Contacts Used in plug housings. Material Phos. Bronze Application Tooling See chart and pages Ref. [.664] Wire Size Range AWG [mm2] Applicator Ins. Dia. for for -O-MATIC CERTI-CRIMP Range Strip Form Loose Piece -O-LECTRIC Stripper/Crimper Hand Tool Bench Machine Machine Tin [.3-.8] Gold * Tin * [.12-.3] Gold * suffix -2 indicates Applicator for Model K Machine and -3 for Model G Machine. 127

10 -DUAC Connectors (Continued) Vertical Header Assemblies 2, 4 and 6 Position, 8.4 [.330] Ref [.700] Ref. 8.4 [.330] Ref [.826] Ref..46 ±0.08 [.018 ±.003] ±0.1 -DUAC Connectors.165 [0] Centerline High Density 8.4 [.330] Ref [.543] [.165] Typ UL 94V-2, Natural UL 94V-0, White N N Tin N N 30 Gold Y N Tin Y N 30 Gold N Y Tin N Y 30 Gold Y Y Tin Y Y 30 Gold Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold Y N Tin Y N 30 Gold N N Tin N N 30 Gold

11 -DUAC Connectors (Continued) Vertical Header Assemblies (Continued) 8 and 10 Position, 16.8 [.661] Ref [1.15] Ref [.661] Ref [.874].46 ±0.08 [.018 ±.003] 26.2 [1.03] Ref [.661] Ref. ±0.1 UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold High Density -DUAC Connectors.165 [0] Centerline 129

12 -DUAC Connectors (Continued) Vertical Header Assemblies (Continued) 21.0 [.826] Ref. -DUAC Connectors.165 [0] Centerline High Density 12 Position, 14 Position, 33.6 [1.32] Ref [.826] Ref [1.03] 25.2 [.992] Ref [1.49] Ref ±0.08 [.118 ±.003] 30.4 [1.19] Ref [.826] Ref. ±0.1 UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold ±0.08 [.018 ±.003] 34.6 [1.36] Ref [.992] Ref. ± [.992] Ref [1.20] 130 UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold

13 -DUAC Connectors (Continued) Vertical Header Assemblies (Continued) 29.4 [1.15] Ref. 16 Position, 18 Position, 42.0 [1.65] Ref [1.15] Ref [1.37] 0.46 ±0.08 [.118 ±.003] 38.8 [1.53] Ref [1.16] Ref. ±0.1 UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold [1.32] Ref [1.81] Ref..46 ±0.08 [.018 ±.003] 33.6 [1.69] Ref [1.15] Ref. ±0.1 High Density -DUAC Connectors.165 [0] Centerline 33.6 [1.32] Ref [1.53] UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold

14 -DUAC Connectors (Continued) Vertical Header Assemblies (Continued) 37.8 [1.48] Ref. -DUAC Connectors.165 [0] Centerline High Density 20 Position, High Temperature Headers IR Reflow compatible, UL 94V-0, Black color 22 Position, 50.4 [1.98] Ref [1.48] Ref [1.70].46 ±0.08 [.018 ±.003] 47.2 [1.85] Ref [1.48] Ref. ±0.1 UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold PCB Pegs Drain UL 94V-0, Black N N Tin N N 30 Gold [1.65] Ref [2.02] Ref [1.65] Ref [2.14] Ref [1.65] Ref [1.87].46 ±0.08 [.018 ±.003] ±0.1 UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold

15 -DUAC Connectors (Continued) Vertical Header Assemblies (Continued) 46.2 [1.81] Ref. 24 Position, 58.8 [2.13] Ref [1.81] Ref [2.03].46 ±0.08 [.018 ±.003] 55.6 [2.18] Ref [1.81] Ref. ±0.1 UL 94V-2, Natural UL 94V-0, White Y N Tin Y N 30 Gold N N Tin N N 30 Gold Y Y Tin Y Y 30 Gold N Y Tin N Y 30 Gold High Density Right-Angle Header Assemblies 2-24 Position, with Pegs and without Drain Contacts Copper 3.20 [.126] 0.40 [.016] 9.6 [.378] 3.8 Ref. [.150] 10.0 [.394] ±0.1[.165±0.004] Typ. Non-Cumulative [.042] Sq. 3.25±0.05 [.128±.002] 1.40±0.05 [.06±.002] [.165] 6.4 [.252] [.504] 5.50±0.10 [.22±.004] 3.5±0.5 [.14±.02] -DUAC Connectors.165 [0] Centerline 5.50±0.10 [.217±0.004] 6.4 [.252] 7.30±0.08 [.287±0.003] Recommended Mounting Hole Pattern For 1.78 [.070] Max. Thick PC Board (Component Side Shown) UL 94V-2, Natural UL 94V-0, White 2 Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin Y N Tin

16 Engineering Notes 134