ASL- 105 MSY 6-Axis CNC Lathe Dual-Opposed Spindle Driven-Tool Y-Axis Lathe

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1 20869 Plummer St. Chatsworth, CA Toll Free: (US only) Phone: I Fax: ASL- 105 MSY 6-Axis CNC Lathe Dual-Opposed Spindle Driven-Tool Y-Axis Lathe 35 Swing over Bedways, 28 Swing over Saddle 16.5 Turning Diameter, 21.6 Turning Length 4 MAIN SPINDLE BAR CAPACITY 15 3-JAW CHUCKS ON MAIN & SUBSPINDLE DRIVEN TOOL CAPABILITY on ALL 12 TOOL STATIONS Y - AXIS, with C - AXIS on MAIN & SUB SPINDLE POWERFUL MITSUBISHI M80 CNC CONTROL (Each tool station can hold multiple axial or radial tools!) COMBINE TURNING & MILLING - FRONT & BACK-SIDE FOR A FINISHED PART IN JUST ONE OPERATION! 1

2 ASL-105 MSY 6-AXIS CNC Turn/Mill Center 12-Station High-Speed Servo Tool Turret The 12-station servo driven tool turret features 0.15-second bi-directional indexing and shortest path indexing logic for fast tool changes. The turret disk does not lift out from the turret body during index which prevents chips and coolant from being sucked into and contaminating the turret coupling. The 3-piece face gear coupling locks into position within 3-microns. The tool turret features 5-HP driven tool capability on all 12-tool stations, providing the muscle needed to handle cross and end-working milling. The 4,000-RPM driven tool system provides a constant cutting torque of ft lbs (20 nm). The BMT-65 tooling system is much stronger with greater rigidity and far superior alignment characteristics than other tooling systems. Mix and match tooling on any station for the ultimate in set-up flexibility. The turret gear train is oil mist pressure lubricated to keep moisture out and to maintain a constant temperature. There are no belts used in the tool turret design. The tool count can be easily increased by using toolholders that mount tooling on the front and backside as well as using gang-style tooling using the Y-axis shift. Y-Axis Motion The tool turret features a Y-axis with 3.93 (±1.968, ±50mm) of travel for off center milling and drilling work. Full C Axis on Main and Sub Spindle The dual opposed main and the sub spindle are fully synchronized and both feature an independent high-performance C axis with a degree resolution for 360,000 radial positions and full contouring capability, even 4-axis simultaneous contouring on both spindles. The radial spindle position is secured by a hydraulic disk brake. 2

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4 BMT Station Tool Turret Clearance Drawing Axis Travel Dimensions w/15 Main Spindle Chuck & 12 Sub-Spindle Chuck 4

5 GANESH ASL-105 MSY 6-AXIS CNC LATHE SPECIFICATIONS CAPACITY - Swing Over Bedways Inch 35.8 (910mm) Swing Over Saddle Inch 28.3 (720mm) Maximum Turning diameter Inch Ø16.5 (420mm) Main Spindle & 14.7 on Subspindle Distance Between Spindles Inch ( mm) Between Spindle Noses Turning length Inch 21.6 (550mm) MAIN SPINDLE - Belt-Driven Spindle Spindle nose / (bearing diameter) ASA Size A2-11 Spindle Bar Capacity Inch Ø4 (105mm) (106mm drawtube I.D.) Chuck Size Included Inch Ø15 (with 105mm bore) Maximum spindle speed RPM 30-2,000 RPM Main Spindle motor power 15/18.5Kw Horsepower 35-HP Peak (25-HP 30-minute duty rating) SUB SPINDLE - Belt-Driven Spindle Spindle nose ASA Size A2-11 Spindle Bar Capacity Inch Ø4 (105mm) (106mm drawtube I.D.) Chuck Size Included Inch Ø15 (with 105mm bore) Maximum spindle speed RPM 30-2,000 RPM Sub-Spindle motor power 15/18.5Kw Horsepower 35-HP Peak (25-HP 30-minute duty rating) LIVE TOOL TURRET - 12-Station Servo Driven Live Tool Turrets Number of turret stations (Any combination of 12 ID, OD or Live tool stations) Index time (adjacent tool / 180 index) Seconds 0.2 seconds / 1.2 seconds High-Speed Servo Indexing Live Tool Power / RPM 3.0/3.7KW HP 5-HP / 4,000 rpm, ft. lbs. torque (20Nm) Tool Size I.D. / O.D. (40mm/25mm) Inch 1-1/2 I.D. / 1 square O.D. Tool Holder Type & Size BMT-65 Base Mount Tooling Turret Thru-The-Tool-Coolant Rated to 1,000 PSI for High Pressure coolant option Y AXIS - Y axis travel Inch 3.93 of travel - ±1.968 off of centerline (±50mm) Y axis Rapid Feed Rate Inch 945 Inch Per Minute (393m per minute) C AXIS - Spindle Radial Resolution ,000 radial positions with full contouring capability B AXIS - (sub spindle travel) B Axis Rapid Traverse Rate Inch 945 Inch Per Minute (24m per minute) B Axis Travel Inch 28.7 (730mm) AXIS SPECIFICATIONS - X Axis Travel Inch 10.8 (275mm) Z Axis Travel Inch 28.7 (700mm between chuck faces, 1000mm overall) Rapid Travers Rate X / Y / Z Axis ipm 787 / 393 / 945 ipm (20 / 10 / 24 m/minute) Minimum Programmable Input Inch (0.001mm = 40 millionths of an inch) MACHINE SPECIFICATIONS- Hydraulic System Gallons 8 - gallons (30 Liters) with 5-HP (3.5kw) pump motor Coolant Pump HP 1.7-hp 60-PSI pump Coolant Tank Gallons 38-gallon (146 Liters) coolant tank MACHINE WEIGHT - Pounds 15,435 lbs (7,000 kgs) ELECTRICAL REQUIREMENT - KVA 45KVA (220vac ±5%, 3-phase, 60 Hz, 110 amps) AIR REQUIREMENT - PSI 8-cfm for parts catcher, ejector, oil mist lubricator MACHINE DIMENSIONS - Inch Length 138 * / Depth 80 / Height 87 (*+48 for chip conveyor) SPECIFICATIONS AND PRICING ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE! The ASL-105 MSY is manufactured in Our Modern Certified ISO 9002 Production Facility in TAIWAN. 5

6 BMT-65 TOOL TURRET Any tool can be placed in any tool station. 6

7 TOOL CLEARANCE DIMENSIONS 7

8 BMT Station Tool Turret Clearance Drawing Axis Travel Dimensions w/15 Main Spindle Chuck & 12 Sub-Spindle Chuck ASL-105 MSY Machine Dimensions Machine Length 138 / Width 80 / Height 87 (+ 48 for chip conveyor) A wheeled chip tote is included. 8

9 MITUSUBISHI M80 HIGH-PERFORMANCE CNC CONTROL The Mitsubishi M80 High-Performance CNC control provides the highest level of productivity, intuitive usability, and functionality. The advanced control algorithm uses a Mitsubishi CNC-dedicated 64-Bit CPU running at 67,500 blocks per minute with 680-block look-ahead under NANO control with Super Smooth Surface control for superior surface finishes. This results in high processing speed and reduces the number of required parts, leading to fewer possibilities of failure and increasing product quality. The ultra-high speed fiber-optic drive communication (3 times faster) and distributed architecture delegates routine motion control operations to intelligent servo and spindle amplifiers reducing cycle processing time and improving processing speed and productivity. Operators appreciate the ergonomics of the easyto-use Human Machine Interface that can be easily customized. Navi- Conversational programming, background editing, tool and workpiece pick-up measurement, modal program search to restart the program at the exact point of interruption are all standard. Two 32GB SD memory Card Slots plus USB, and tool-life monitoring for rapid setup and lights-out operation are included. Program validation uses easy viewing 3- dimensional solid model graphics. Mitsubishi developed CNC-Dedicated 64-Bit CPU with highly efficient RISC architecture 15 Touch Screen that operates like a smart phone that can pinch to zoom, rotate, and scroll. Includes Two 32GB High-Speed SD memory card slots for data storage & DNC operation 680 block buffered look-ahead and 67,500 block per minute processing speed The 4-features above work in harmony to provide faster program throughput & greater productivity Mid-program restart function for operator convenience after a program interruption Dampened backlash compensation eliminates spiking during the axis reversal moves for higher accuracy machining, superb surface finishes, and exacting feature definition. 10-nanometer interpolation with 680-block look-ahead provide fine surface finishes and detailed arc and radius features follow the program commands precisely Least input and command increment: 0.1µm 4-axis simultaneous contour control capability & high-speed synchronous rigid tapping Graphics Tool path and 3-D part shape can be drawn to help detect errors at an early stage NC Monitor monitoring of machine screens for observation on a remote PC Intuitive HMI for ease of operation with rapid setup & changeover and on the fly tool offsets Program copy, move, delete functions, and input guidance screens help create part programs Ethernet RJ-45, USB, RS-232, & SD Card ports provide a choice of communications. Mitsubishi high-performance matched motors and drives yield exacting program feature definition. Includes a 3-year warranty on the Mitsubishi CNC control & drives, one-year machine warranty. Prices and specifications subject to change without prior notice. 9