System 13. Solenoid Coils Armature Assemblies Valve Systems. Nass Controls LP Nass Magnet GmbH Precision Controls Kft.

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1 Solenoid Coils Armature Assemblies Valve Systems Nass Controls LP Nass Magnet GmbH Precision Controls Kft.

2

3 Introduction Page 4-5 Solenoid Coil Width 30 mm Connection Type acc. to: DIN EN A Standard Version, Moulding Material: Thermoset Resin Page 6-7 Connection Type acc. to: DIN EN A Standard Version, Moulding Material: Thermoplastic Page 8-9 Solenoid Coil Width 36 mm Connection Type acc. to: DIN EN A Standard Version, Moulding Material: Thermoset Resin Page Connection Type acc. to: DIN EN A Standard Version, Moulding Material: Thermoplastic Page 1-13 Special Remarks Page Armature Assembly Normally Closed (NC) / Open (NO) / and 3/ Way, Thread M 0 x 1 Page Normally Closed (NC) / and 3/ Way, Flange (with O-ring) Page Performance Diagrams for / Way Systems Page 0-1 Valve System CNOMO 3/ Way Pilot Solenoid Valve, Normally Closed (NC), Valve Body Zinc Die-Casted Page - 3 Accessories Page 4-5 System 13 Interface / Geometry of Valve Seat Page 6-7 3

4 Introduction Application of System 13 Valves Function

5 System 13 Introduction The short name System 13 identifies a modular system of solenoid operators and solenoid valves. All valves have got a plunger diameter of 13 mm. Many years of investigation have shown that this armature assembly diameter represents the optimal value for pneumatic applications. The plunger diameter is an essential influencing factor; its optimal selection is of great technical importance. After thorough studies and testing, System 13 has been proven perfect for pneumatic applications. Application of System 13 Valves The solenoid operators / solenoid valves are especially used for the actuation of / or 3/ way seat valves in the pneumatics. The switching functions normally closed and normally open are available. In case of / way valves nominal orifices of up to 5.5 mm at 4 bar can be reached. For 3/ way valves nominal orifices of up to 3.0 mm at 10 bar can be realized. Solenoid valves / solenoid coils are also used for controlling liquid or other media. Function of the 3/ Way Valve, Normally Closed When the solenoid operator/solenoid pilot valve is in its normal, de-energized state, the reset spring () forces the plunger (1) down onto the valve seat (3), which is closed by the sealing element (4), and the upper valve seat (5) is open to atmosphere. When the solenoid operator/solenoid pilot valve is energized, the plunger (1) is pulled up by the magnetic force, closing the upper valve seat (5) by the sealing element (6), and the lower valve seat (3) is open. The function of solenoid operators and solenoid valves are identical. However, the customer would assemble a solenoid operator with a valve body and valve seat to a solenoid valve. / way valves do not possess an upper valve seat. The function of the magnet is identical. subject to technical modifications without notice 5

6 Solenoid Coil Width: 30 mm Connection Type acc. to: DIN EN A Moulding Material: Thermoset Resin 4 39 ø ø

7 General Data Voltage Tolerance -10% % Ambient Temperature -0 C C Relative duty cycle 100% Insulation class of insulating materials according to DIN VDE 0580 F Degree of protection according to EN 6059 or IEC 59 IP 65 Imprint (customer imprint - special version) Nass Magnet Technical Data / Standard Versions Drawing No. Part No. Voltage [V] Frequency [Hz] Output [VA] [W] Power Level ϑ 3 [K] / DC / AC / AC / AC / AC / DC / AC / AC / AC / AC / DC / AC / AC / AC / AC / DC / AC / AC / AC / AC System 13 ϑ 3 = steady-state over-temperature according to VDE 0580 subject to technical modifications without notice 7

8 Solenoid Coil Width: 30 mm Connection Type acc. to: DIN EN A Moulding Material: Thermoplastic 4 39 ø ø

9 General Data Voltage Tolerance -10% % Ambient Temperature -0 C C Relative duty cycle 100% Insulation class of insulating materials according to DIN VDE 0580 F Degree of protection according to EN 6059 or IEC 59 IP 65 Imprint (customer imprint - special version) Nass Magnet Technical Data / Standard Versions Drawing No. Part No. Voltage [V] Frequency [Hz] Output [VA] [W] Power Level ϑ 3 [K] / DC / AC / AC / AC / AC / DC / AC / AC / AC / AC / DC / AC / AC / AC / AC / DC / AC / AC * / AC / AC System 13 ϑ 3 = steady-state over-temperature according to VDE 0580 *the maximum ambient temperature may amount to 40 C for AC versions of power level 4 subject to technical modifications without notice 9

10 Solenoid Coil Width: 36 mm Connection Type acc. to: DIN EN A Moulding Material: Thermoset Resin 4 45 ø ø

11 General Data Voltage Tolerance -10% % Ambient Temperature -0 C C Relative duty cycle 100% Insulation class of insulating materials according to DIN VDE 0580 F Degree of protection according to EN 6059 or IEC 59 IP 65 Imprint (customer imprint - special version) Nass Magnet Technical Data / Standard Versions Drawing No. Part No. Voltage [V] Frequency [Hz] Output [VA] [W] Power Level ϑ 3 [K] / DC / AC / AC / AC / AC / DC / AC / AC / AC / AC / DC / AC / AC / AC / AC / DC / AC / AC / AC / AC System 13 ϑ 3 = steady-state over-temperature according to VDE 0580 subject to technical modifications without notice 11

12 Solenoid Coil Width: 36 mm Connection Type acc. to: DIN EN A Moulding Material: Thermoplastic 4 45 ø ø

13 General Data Voltage Tolerance -10% % Ambient Temperature -0 C C Relative duty cycle 100% Insulation class of insulating materials according to DIN VDE 0580 F Degree of protection according to EN 6059 or IEC 59 IP 65 Imprint (customer imprint - special version) Nass Magnet Technical Data / Standard Versions Drawing No. Part No. Voltage [V] Frequency [Hz] Output [VA] [W] Power Level ϑ 3 [K] / DC / AC / AC / AC / AC / DC / AC / AC / AC / AC / DC / AC / AC / AC / AC / DC * 10 System 13 ϑ 3 = steady-state over-temperature according to VDE 0580 *the maximum ambient temperature may amount to 40 C for DC versions of power level 5. In this power level, AC versions are not possible. subject to technical modifications without notice 13

14 Solenoid Coil Special Remarks Width: 30 mm Connection Type acc. to: DIN EN A Moulding Material: Thermoset Resin / Thermoplastic Width: 36 mm Connection Type acc. to: DIN EN A Moulding Material: Thermoset Resin / Thermoplastic 14

15 System 13 Special Remarks The perfect function of these solenoid coils and the respective components shown in this catalogue will be guaranteed for a winding at operating temperature (max. ambient temperature and max. voltage tolerance). The steady-state over-temperature is reached with lower parts of the valve in plastic and coils moulded with thermoplastic. All valves are made in compliance with DIN VDE The alignment of the valves on manifolds is possible, but this leads to an increase in temperature by up to 0K and may lead to a restricted function. A general lifetime of the products cannot be specified, as it is decisively influenced by ambient conditions, the single application and the combination with other components. The function can only be fulfilled in case of exclusive use of Nass Magnet products. Should there be deviating or additional operating conditions compared to the above-mentioned conditions, special testing is necessary in order to verify the usability of the Nass Magnet products. Nass Magnet or one of its subsidiaries will be glad to offer assistance. subject to technical modifications without notice 15

16 Armature Assembly / and 3/ Way Normally Closed (NC) / Open (NO) Connection Type: Thread M 0 x 1 for AC and DC Applications ø14.6 ø10 G1/8 ø ø 14.6 ø10 G1/8 ø SW ø 14.6 ø10 G1/8 ø8 M SW SW M 0x1 M 0x1 M 0x1 Normally Closed (NC) 3/ Way Normally Closed (NC) / Way Normally Open (NO) / Way 16

17 General Data Quality of medium according to ISO when using FKM sealing elements Compressed air class 4, 3, 4 Mounting position (preferably plunger in vertical direction) Any Technical Data / Standard Versions Drawing No. Part No. Function Power Level Nominal Orifice Inlet / Exhaust [mm] Pressure [bar] Thread M 0 x 1 Metal Sealing O-Ring Sealing Armature Guide Brass Stainless Steel Sealing Material FPM** System / Way NC, 3, 4 see page 0-1 x x x / Way NC, 3, 4 see page 0-1 x x x / Way NC, 3, 4 see page 0-1 x x x x / Way NO* 3 see page 0-1 x x x / Way NO* 5 see page 0-1 x x x / Way NC 1 1.3/ x x x / Way NC.0/.5 10 x x x / Way NC 3.5/ x x x / Way NC 3.5/ x x x / Way NC 4 3.0/ x x x / Way NC 4 3.0/ x x x *respect type of connection ** minimum permissible temperature -10 C (FPM), see summary of temperatures under Useful Information, page 6 subject to technical modifications without notice 17

18 Armature Assembly / and 3/ Way Normally Closed (NC) Flange (with O-ring) for AC and DC Applications ø14,6 G1/8 ø8 M 5 ø14,6 G1/8 ø8 54,5 54,5 ø 13, ø1 ø 13, ø1 3/ Way / Way 18

19 General Data Quality of medium according too ISO when using FKM sealing elements Compressed air class 4, 3, 4 Mounting position (preferably plunger in vertical direction) Any Technical Data / Standard Versions Drawing No. Part No. Function Power Level Nominal Orifice Inlet / Exhaust [mm] Pressure [bar] Flange with O-ring Armature Guide Brass Stainless Steel / Way NC, 3, 4 see page 0-1 x x x / Way NC 1 1.3/ x x x / Way NC.0/.5 10 x x x / Way NC.0/.5 10 x x x / Way NC 3.5/ x x x / Way NC 4 3.0/ x x x / Way NC 4 3.0/ x x x Sealing Material FPM* System 13 * minimum permissible temperature -10 C (FPM), see summary of temperatures under Useful Information, page 6 Additional sealing materials: EPDM, NBR, HNBR subject to technical modifications without notice 19

20 Power Level 1 for / Way Version p [bar] Nominal Orifice [mm] Power Level for / Way Version p [bar] Nominal Orifice [mm] AC - 50 Hz AC - 60 Hz DC - 5% residual ripple max. test pressure for standard products 18 bar, special versions on request 0

21 Power Level 3 for / Way Version p [bar] Nominal Orifice [mm] System 13 Power Level 4 for / Way Version p [bar] Nominal Orifice [mm] AC - 50 Hz AC - 60 Hz DC - 5% residual ripple max. test pressure for standard products 18 bar, special versions on request subject to technical modifications without notice 1

22 Valve System CNOMO 3/ Way Valve System Normally Closed (NC) Valve Body: Zinc Die-Casted ø14.6 G1/8 M 5 Port Port 1 30x33.5 ø3 Port 1 without manual override monostable manual override bistable manual override

23 Pneumatic Diagram without manual override monostable manual override bistable manual override Technical Data / Standard Versions Drawing No. Part No. Power Level Nominal Orifice Inlet / Exhaust [mm] Pressure [bar] Flow Data* [l/min] Manual Override Bistable Monostable Appropriate for AC DC Armature Guide Stainless Steel FPM ** Sealing Material HNBR System / x x x x / x x x x x / x x x x x / x x x x / x x x x x / x x x x x / x x x x / x x x x x / x x x x x / x x x x / x x x x x / x x x x x *qv Flow rate at an inlet pressure of 6 bar ( X = 1 bar) and 0 C ** minimum permissible temperature -10 C (FPM), see summary of temperatures under Useful Information, page 6 subject to technical modifications without notice 3

24 Accessories Name / Type Drawing No. Part No. Photo Ill. with dimensions Explanations SW 16 Hexagon nut G 1/8 4 G 1/8, tightening torque max. Nm ø Exhaust protector G 1/8, tightening torque max. 1. Nm G 1/8 ø Spring washer NN ø18 ø Mounting plate Only for armature assembly FL, p. 18/19 ø7.5 t= ø ø4 ø.5 Valve seat Ms Orifice size 1.3 ø1.3 ø.5 Valve seat Ms Orifice size 1.5 ø1.5 ø3 Valve seat Ms Orifice size.0 6 ø 4

25 Accessories Name / Type Drawing No. Part No. Photo Ill. with dimensions Explanations ø3.5 Valve seat Ms Orifice size.5 ø.5 ø4 Valve seat Ms Orifice size 3.0 ø3 O-Ring FKM NN ø18 ø1,5 18x1.5 mm, Only for armature assembly with thread, p. 16 / 17 System 13 Cheese-head screw* NN M 4x35 mm, with slots and cross slots Tightening torque max. 1.5 Nm. Only for valve system CNOMO, p. / 3 M4 *Two screws are required per valve system subject to technical modifications without notice 5

26 6

27 Interface / Geometry of Valve Seat Diameter Over-Allowance Under-Allowance 1 H Picture 1 Thread version with metal sealing Picture Thread version with O-ring sealing Picture 3 Flange version with O-ring sealing System ø0.5± x Rmax 10 ø0.95±0.05 ø0.6±0.05 x ø1 H9 0.8 Rmax 10 x X 7 X 11 Anschluss Port 1 1 Anschluss Port Port Anschluss 1 1 Anschluss Port M 0x1 M 0x1 Anschluss Port 1 1 Anschluss Port ø16 d 1 x1 x x X (5:1) 0.8 R d ø 4 3, 0,8 1,6-0,1 +0,05 0,8 Rmax 10 subject to technical modifications without notice 7

28 Group of Companies Nass Magnet GmbH Eckenerstraße Hanover Germany Tel.: Fax.: Precision Controls Kft. Henger utca 800 Veszprém Hungary Tel.: Fax.: Nass Controls LP Birch New Baltimore, Michigan U.S.A. Tel.: Fax.: sales@nasscontrols.com

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