- possibility to monitor the current status of the machine - provide reporting based on some variables
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- Chloe Stanley
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1 GAI WEB PORTAL has been created with a dual purpose: - possibility to monitor the current status of the machine - provide reporting based on some variables This is a software installed on client PC, connected via ethernet the PLC of the machine. The data collected by the PLC in real time are stored in a database; a second software allows reading and analysis of the collected data: therefore all information can be easily accessed by connecting a PC via a web browser (for ex. Internet Explorer) to the specific page. The system allows you to know the status of the machine or of the line, according to some production data (lot, current speed,...). At practical terms, you can find out in the immediacy with a PC what is happening on the plant (it is however excluded the possibility to give input by the portal towards the machine). Even more relevant is the series of data that the software can process as reports on each production batch. The production is empirically analyzed according to some SENSITIVE DATA whose variations lead to different trends in the value of other data with which they are linked and interact. Significant variables of production are detected, such as pressure, temperature, recipes, bottles sizes, alarms... Other variables can be added upon specific customer request. Such variables will be consequently used for the conception of the software that will be this way tailored for the specific requirements of the customer. Data can be both processed in a table, and visualized on Cartesian graf, to highlights the trends in production. There is a range of already set reports; others can be created by combining the variables to each other.
2 The report can be exported, printed and saved in excel, pdf, ecc... The form and the contents of these reports are summarized in the annexes to this document. EXEMPLES: see grafics enclosed
3 GWP GAI WEB PORTAL Technical Specifications REPORTS 3 types of reports are proposed: 1. Production/washing/sterilization Reports 2. Quality Reports 3. Alarms Reports Reports are in PDF, and grant their safety: in fact they are consequently not editable. protected and Production Reports At the beginning of every production batch are saved its code number, date and start time, the specific parameters of the recipe, so as they are called up/set by the operator. Each batch is historicized as per the productivity, meaning the number of bottles processed in the batch duration time. During the production cycle are recorded all changes to the recipe parameters made by the operator, as well as, at regular intervals, some process variables, as the tank temperature. At the end of the lot are set the date and time of production end. The reports generation occurs automatically at the end of each production lot, but the operator can also manually create other ones on demand, after having set the needed filterings. Also the washing/sterilization processings of the machine can be monitorized. The setting is the same one used for the production reports:the most sensitive variables are correlated each other (temperature, cycle duation,...), recorded and displayed in the respective trends, in order to eveluate the best conditions in which the proceeding can happen.
4 Quality Reports During the production of a lot, are recorded some critical variables relating to each bottles filling carousel valve, for exemple the measurement of the vacuum got in each bottle produced valve for valve. The compliance with specific limits for these variables determines the quality of production (bottling). Historical alarms During the production of a lot are recorded alla significant alarms that have happened. DATA IN REAL TIME These data differ from the previous ones because they do not constitute historical data of production, but they are some variables/parameters of the machine that can be visualized in real time, it means in the same time they are varying. Practically, we are talking about one or more tables in which the number of records is constant, while the contents vary. The portals utilizes those data to create simpe graphics providing information such as the totals related to the current batch, tha status of the machine, the current alarms, the total bottles produced by the machine, the total of the worked hours, and so on... THE OPERATOR The web portal allows to the user to visualize graphical pages similar to the above mentionned reports, also thank to lists to scroll from up to down and thanks to fields to be filled in order to enable the selection of the data useful to the analyses. In particular: 1. The graphs oobtained by the sampling of the process variables can be magnified and analyzed over the time by horizontal scrolling. 2. The quality data can be filtered according to opportune condizioni che evidenziano il rispetto dei limiti previsti. 3. L elenco degli allarmi può essere filtrato per area fisica/funzionale e per data.
5 I dati in tempo reale vengono proposti in una forma che ricorda quella dei pannelli. Il portale, inoltre, adatta automaticamente la propria grafica qualora l utente si connetta con un dispositivo mobile, ovvero con un tablet oppure uno smartphone. In tal modo non è strettamente necessario utilizzare continuamente le funzioni di shift e zoom per l analisi dei dati. ISTRUZIONI IMPORTANTI Al fine dell installazione del software, è richiesto che il PC abbia le seguenti caratteristiche: CPU Intel i5/i7 RAM 4GB min HD (min 250GB) Scheda video possibilmente 1280x1024, meglio 1920x1080 (HD), con 2GB di VRAM S.O. Windows 7 x86, meglio x64, oppure Windows 8. Minimo Windows XP SP3. Il PC deve inoltre essere accessibile da esterno ( come avviene oggi per l'ipc della riempitrice )
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