MACHLINK INSTRUMENTATION CABLE
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1 MACHLINK Instrumentation Cables O/A SCR, Pair O/A SCR, Triad IND & O/A SCR, Pair IND & O/A SCR, Triad O/A SCR, Pair, SWA O/A SCR, Triad, SWA IND & O/A SCR, Pair, SWA IND & O/A SCR, Triad, SWA 38
2 Applications The WW MACHLINK instrumentation cables described in this catalogue are manufactured strictly based on the requirement of Underwriters Laboratories (UL) as well as relevant Australian Standard. WW MACHLINK Instrumentation cables are mainly used in data processing and process control i.e. electrical measuring device to instrument panel, instrument to instrument connection, and electrical sensing device to control cabinets; it also can be used for general transmission of electrical signals in any systems of remote control, indication, telemetering, monitoring and analysis where it needs to be protected from interference to the transmission signal by other electrical circuits. Instrumentation cable with the identification colour blue is specified for intrinsically safe circuits use. Cable configuration Conductor: Plain annealed copper (class 2 strands) of the type specified in AS/NZS Insulation: Numbered and colour coded high grade polyvinyl chloride (PVC 90 o C) compounds insulation to UL Style Laying-up core: Individually screened: Overall screened: Armour: Twisted to pair or triple with optimum pitch to minimise the cross talk. A stranded tinned annealed copper drain wire (7/0.2mm) is helically applied between the lapping polyester tape and the aluminium foil (100% coverage) for protection against static noise, common mode noise and crosstalk between each pair A stranded tinned annealed copper drain wire (7/0.2mm) is helically applied between the lapping polyester tape and the aluminium foil (100% coverage) for extra protection against external noise and interference (i.e. electrostatic from external high voltages, electromagnetic from external high currents) Single layer galvanized (mild) steel wires for corrosion resistance Bedding and sheath: High grade (PVC 90 o C) Flame retardant to UL Style Flame retardant PVC is tested to standard IEC 332-3A. --Alternative sheath material e.g. Polyurethane (PUR) compound with excellent hydrolytic stability, Flame resistant polyurethane (FR PUR), and polyolefin based compounds zero halogen low smoke material for application where require minimal smoke, flame spread and acid gas emissions, can also be produced to order. --Customers should specify if the compound is required on the bedding (where applicable), the sheath, or both (where applicable), where any of these options are ordered. Sheath Material characteristics Material Type Flame Retardant Halogen free Abrasion resistance Mechanical resistance Aliphatic hydrocarbons Aromatic hydrocarbons Acids Alkalies Oils Water PVC Yes No Good Good Fair Unsatisfactory Fair Fair Good Good 72 PUR No Yes Excellent Excellent Good Good Fair Good Good Good 90 FR-PUR Yes No Excellent Excellent Good Good Fair Good Good Good 75 Hardness, Shore A Sheath identification: Black sheath (Ultraviolet - UV stabilised) - standard type instrumentation cable to UL Style 2464 Blue sheath - instrumentation cable for intrinsically safe circuit to AS Core identification to UL Style 2464: Pair element: Black, White, and all cores numbered Triple element: Black, White, Red, and all cores numbered Operating temperature Minimum conductor continuous operating temperature: -25 o C Permanent continuous conductor operating Temperature: 75 o C Maximum conductor operating temperature: 90 o C Short circuit temperature for 5 sec: 160 o C --The maximum conductor temperature specified is based on the properties of the insulation material but in practice may need to be derated to take account of joints and terminations and environmental conditions. --The cables should not be flexed when either the ambient or cable temperature is below 0 o C --Thermoplastic PVC 90 o C insulation is subject to deformation at temperature above 75 o C. 39
3 Physical & electrical properties 1. Type 110 instrumentation cable (black sheath)*: Test voltage: Rated voltage: Nominal voltage: In-process spark test V and A.C withstand voltage test V Max. 300V a.c. 110V a.c. / 150V d.c. Nominal CSA Nominal conductor diameter Maximum conductor 20ºC Approximate current carrying capacity Fault Current for 1 sec Insulation Max. capacitance Cond. to Cond. Max. capacitance Cond. to Scr. Max. capacitance Cond. to Cond. (unscreened) 0.50 mm² 0.87 mm 38.4/km 2 ~ 3.5 A 70 A 140M.km 145pF/m 240pF/m 82pF/m 0.75 mm² 1.08 mm 24.5/km 3 ~ 7.5 A 105 A 140M.km pF/m 1.00 mm² 1.14 mm 18.1/km 4 ~ 10 A 140 A 140M.km pF/m 1.50 mm² 1.47 mm 13.6/km 5 ~ 13.1 A 210 A 140M.km 200pF/m 300pF/m 110pF/m Nominal CSA Cross talk attenuation between 1kHz Cross talk attenuation between 1kHz (unscreened) --Type 110 blue sheath instrumentation cable for intrinsically safe circuits operates at EXTRA LOW VOLTAGE (<32V a.c / 115V d.c) complying with the electrical requirements of AS and AS can be supplied upon request, subjects to minimum order quantities. 2. Type 600 Instrumentation cable for intrinsically safe circuits operates at low voltage (blue sheath): --WW MACHLINK instrumentation cables are not to be regarded as power cables or for the direct connection of equipment to main power supplies or low impedance source. Mechanical properties Cable minimum bending radius (approximate): The recommended bending radius is as follow: Minimum Bending Radius: Unarmoured cable: 9 x Cable Outer Diameter (during installation) Armoured cable: Attenuation of between 600 terminations (unscreened) Attenuation of between 600 terminations Cable maximum pulling tension (approximate): - The safety pulling tension is limited to 65~70N/mm 2 of the total cross-sectional area of conductor. Example: 2 pair 0.5mm 2, total cross-sectional area = 2x2x0.5=2mm 2 Ts = 2mm 2 x 70N/mm 2 = 140N Characteristic 1kHz 6 x Cable Outer Diameter (after installation) 18 x Cable Outer Diameter (during installation) 12 x Cable Outer Diameter (after installation) - For dragging the cable, the safety pulling tension should be calculated byt=lxwxfx10,where T is the pulling tension, L is the length of cable to be pulled (m), W is the weight of the cable (kg/m), f is the friction coefficient (usually take as 0.5). - For pulling by armour, the pulling tension should be limited to 130N/mm 2 of the total cross-sectional area of steel wires. Ta = Number of wires x x (wires diameter^2) x 0.25 x 130 Characteristic 1kHz (unscreened) 1kHz L/R 0.50 mm² >125dB/100m >90dB/100m 0.09dB/100m 0.11dB/100m mH/km 13.7μH/ 0.75 mm² >125dB/100m >90dB/100m 0.09dB/100m mH/km 20.0μH/ 1.00 mm² >125dB/100m >90dB/100m 0.08dB/100m mH/km 27.7μH/ 1.50 mm² >125dB/100m >90dB/100m 0.08dB/100m 0.09 db/100m mH/km 36.5μH/ Test voltage: In-process spark test V / A.C withstand voltage test V Rated voltage: Max. 600V a.c. Intrinsically safe circuits operating voltage: 250V a.c. Max. capacitance Max. capacitance Nominal Max. conductor Max. current Insulation Cond to Cond Cond to Scrn. CSA 20ºC carrying capacity 0.50 mm² 38.4/km 3A 140M.km 16nF/100m 26nF/100m 1.50 mm² 13.6/km 13A 140M.km 16nF/100m 26nF/100m 40
4 : Nominal voltage: 110V a.c. / 150V d.c. Overall Screened, Pairs Nominal Area Product No. of Cable Diameter Approximate Weight Standard Sheath mm²(awg) Code Pairs mm kg/100m Identification 0.5 (20) Black (7/0.30mm) Black Black Black Black Black Black Black Black Black Black Black Black Black 1.5 (16) Black (7/0.50mm) Black Black Black Black Black Black Black Black Black Black Black Black Black 0.75 (18) Black (24/0.2mm) Black Black 1.00 (18) Black (7/0.40mm) Black Black 41
5 Overall Screened, Triads Nominal Area Product No. of Cable Diameter Approximate Weight Standard Sheath mm²(awg) Code Triads mm kg/100m Identification 0.5 (20) Black (7/0.30mm) Black Black Black Black Black Black Black Black Black Black Black Black 1.5 (16) Black (7/0.50mm) Black Black Black Black Black Black Black Black Black Black Black Black 42
6 Overall Screened, Armoured, Pairs Nominal Area Product No. of Over bedding diameter Cable Diameter Approximate Weight Standard Sheath mm²(awg) Code Pairs mm mm kg/100m Identification 0.5 (20) Black (7/0.30mm) Black Black Black Black Black Black Black Black Black Black Black 1.5 (16) Black (7/0.50mm) Black Black Black Black Black Black Black Black Black Black Black 43
7 Overall Screened, Armoured, Triads Nominal Area Product No. of Over bedding diameter Cable Diameter Approximate Weight Standard Sheath mm²(awg) Code Triads mm mm kg/100m Identification 0.5 (20) Black (7/0.30mm) Black Black Black Black Black Black Black Black Black Black Black 1.5 (16) Black (7/0.50mm) Black Black Black Black Black Black Black Black Black Black Black 44
8 Individually Screened & Overall Screened, Pairs Nominal Area Product No. of Cable Diameter Approximate Weight Standard Sheath mm²(awg) Code Pairs mm kg/100m Identification 0.5 (20) Black (7/0.30mm) Black Black Black Black Black Black Black Black Black Black Black Black 1.5 (16) Black (7/0.50mm) Black Black Black Black Black Black Black Black Black Black Black Black 45
9 Individually Screened & Overall Screened, Triads Nominal Area Product No. of Cable Diameter Approximate Weight Standard Sheath mm²(awg) Code Triads mm kg/100m Identification 0.5 (20) Black (7/0.30mm) Black Black Black Black B lack Black Black Black Black Black 1.5 (16) Black (7/0.50mm) Black Black Black Black Black Black Black Black Black Black 46
10 Individually Screened & Overall Screened, Armoured, Pairs Nominal Area Product No. of Over bedding diameter Cable Diameter Approximate Weight Standard Sheath mm²(awg) Code Pairs mm mm kg/100m Identification 0.5 (20) Black (7/0.30mm) Black Black Black Black Black Black Black Black Black Black 1.5 (16) Black (7/0.50mm) Black Black Black Bl ack Black Black Black Black Black Black 47
11 Individually Screened & Overall Screened, Armoured, Triads Nominal Area Product No. of Over bedding diameter Cable Diameter Approximate Weight Standard Sheath mm²(awg) Code Triads mm mm kg/100m Identification 0.5 (20) Black (7/0.30mm) Black Black Black Black Black Bla ck Black Black Black Black 1.5 (16) Black (7/0.50mm) Black Black Black Black Black Black Black Black Black Black 48
12 --Type 600 Intrinsically Safe Instrumentation Cables (Blue Sheath): Test voltage: In-process spark test V and A.C withstand voltage test V Insulation rated level: Max. 600V a.c Intrinsically safe circuits operating voltage: 250V a.c. Overall Screened, Pairs Nominal Area Product No. of Cable Diameter Approximate Weight mm²(awg) Code Pairs mm kg/100m 0.5 (20) (7/0.30mm) (16) (7/0.50mm) Overall Screened, Armoured, Pairs Nominal Area Product No. of Over bedding diameter Cable Diameter Approximate Weight mm²(awg) Code Pairs mm mm kg/100m 1.5 (16) (7/0.50mm)
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