DEF Drum & IBC. Closed Systems. For Customer / End-User

Transcription

1 DEF Drum & IBC Closed Systems For Customer / End-User

2 Container Valve Systems CLOSED, SEALED & SECURE

3 DEF Distribution CLOSED, SEALED & SECURE Ways to Go, Sizes & Recommended Solution To determine which packaging choice best suits your operating requirements you need to answer three simple questions:. What is the size of the fleet to be serviced, and how many truck miles driven?. What size package will deliver the greatest level of operating effeciency?. What is the most cost-effective distribution option, i.e. ONE-WAY, RETURBLE or ON-SITE REFILLING? Distribution Options One-Way Returnable On-Site Refilling ONE-WAY Fill Transport Dispense Disposal / Recycle. RETURBLE Fill Transport Dispense Transport (Back) Refill - Transport... ON-SITE REFILLING Fill - Transport - Dispense - On-site Refill Dispense - On-Site Refill... Ways to Go -Gal -Gal 0-Gal Drum IBC (Tote) CLOSED System options shown. In cold climates, containers should be stored indoors to prevent freezing. Container Size Options -GALLON DRUM supplies up to,000 miles*. Ideal for one or two trucks operations and can last several months. -GALLON IBC supplies up to,000 miles*. IBC (Tote) is delivered by truck and requires unloading by forklift. 0-GALLON IBC supplies up to,000 miles*. IBC (Tote) is delivered by truck and requires unloading by forklift. NOTE: * Above calculations based at % usage at average fuel economy of miles per gallon. Container volume/mileage usage may vary depending on vehicle dosage rate. Sizes CLOSED SYSTEM Solutions Ensure ISO DEF Purity CLOSED, SEALED & SECURE -Gal / 0-Gal Container Valve Systems The Micro Matic CLOSED, SEALED & SECURE Container Valve Systems help maintain DEF purity from manufacturer to the end-user. Provides for tamper evidency and includes DEF Warranty.

4 Container Valve Systems Options Single Trip / One Way Economical EPV Closed, Sealed & Secure Economical & Low Cost Proprietary DEF Keyed System Tamper-Evident No Leak Back Check Valve (Optional) DEF Compatible Compatible With Thread Gallon Drums and /0 Gallon IBC s Reusable Dispense Coupler Reusable A Orange Key Container Valve HDPE A Orange Key Down Tube HDPE Drum: Straight With 0 º Cut Bottom IBC: Tube With Flexible Bellows Economical & Low Cost Closed, Sealed & Secure for DEF Market. Supply Chain Logistics Install Transport Dispense

5 Container Valve Systems Options Returnable / Reusable / Refillable On-Site Filling DV Closed, Sealed & Secure Fill Head Coupler Pin Key On-Site Filling On-Site Filling Dispense Coupler 0 Pin Key Robust & Durable Proprietary DEF Keyed System Tamper-Evident No Leak Back Check Valve DEF Compatible Compatible With Gallon Drums and /0 Gallon IBC s Container Valve 0 Cam Key Down Tube HDPE Drum: Straight Tube With Flexible Bellows IBC: Tube With Flexible Bellows The Only On-Site Filling Closed, Sealed & Secure System for DEF Market. Supply Chain Logistics Install Fill Transport Dispense Refill

6 DRUM - Gallon EPV Container Valve System Standard Installation - Detailed Diagram EPV Dispense Coupler Connects to the EPV Container Valve and pump hose. Preferred Component. Robust construction designed for many years of service life. HDPE EPV Container Valve Designed for a single trip / one way system. Threads into. HDPE EPV Valve Dust Cover Fits into the EPV Container Valve to protect against debris. EPV Crimp On Tamper Evident Seal Tamper Evident seal secures the EPV Container Valve to Drum. This protects unauthorized removal of the EPV Container Valve from the Drum. HDPE EPV Down Tube with 0 º Cut Down tube connects to EPV Container Valve body housing. Gallon - DRUM Crimp-On Tamper Evident Seal Installation Tool Used to install Crimp-On Tamper Evident Seal. Secures EPV Container Valve to Drum. Installer use only. EPV Installation / Removal A Keyed Tool Connects to a standard / drive torque wrench to install the EPV Container Valve. Torque specification - ft./lb. Installer use only.

7 DRUM - Gallon EPV Container Valve System Standard Installation - Components Single Trip / One Way Install - Transport - Dispense - Disposal / Recycle Reusable Part Description Number DISPENSE - COUPLER Thread / Key / Color Seal Type -008B (Preferred Component) -008 EPV Dispense Coupler FDA ( ) /" NPT Male Thread Outlet A / Orange EPDM -008B EPV Dispense Coupler FDA ( ) /" Barbed Outlet A / Orange EPDM CRIMP-ON TAMPER EVIDENT SEAL (Installer Use Only) 9- EPV " Crimp-On Tamper Evident Seal Orange 9- DV DUST COVER EPV Container Valve WWX-0 Dust Cover (Non-Tamper Evident) CONTAINER VALVE -00 EPV Container Valve (HDPE ) DOWN TUBE Orange A / Orange EPDM WWX-0 0-/80 EPV Down Tube (HDPE ) For Gallon Drum 0 º Cut (80 mm length, /" diameter) INSTALLATION / REMOVAL TOOL (Installer Use Only) -00 EPV Container Valve Install / Removal Tool CRIMP-ON TAMPER EVIDENT INSTALLATION TOOL (Installer Use Only) G-0 EPV Crimp-On Tamper Evident Installation Tool -00 USER MANUAL EPV User Manual NOTE: All wetted metal components are HDPE &. Diameter: / in. G-0 ( Installer Use Only) -00 (Installer Use Only) 80 mm /80 (For Gallon Drum)

8 DRUM - Gallon System Standard Installation - Detailed Diagram DV Vapor Recovery Fill Head Coupler Tamper-Evident Wire Brammal Seal For filling in a closed system through the DV Container Valve System. For use at manufacturer and on-site filling in the field. Provides flow rate of GPM. Tamper Evident wire cable secures the to Drum. This protects unauthorized removal of the from the Drum. DV Dispense Coupler Attaches to the pump connector hose. Self venting and prevents vacuum build-up in the container. For use with. DV Tamper Evident Cap Tamper Evident cap for the stainless steel. This is the that threads into a drum. For use with DV Fill Head and DV Dispense Couplers. For use after Drum is filled from DEF manufacturer thru transportation to end-user to ensure has not been tampered. DV Dust Cover Simple dust cover for the DV Container Valve (NON-Tamper Evident). For use when DV Dispense Coupler and Fill Head Coupler is disconnected from DV Container Valve. Gallon - DRUM HDPE DV Down Tube with Flex Bellows Flex Tube Assembly for use with the. This tube is for use the Gallon Drum for use through the bung opening. 8 Installation / Removal Tool Attaches to a standard /" drive torque wrench to install the and tube into a Drum. Torque specification - ft./lb. For use with. Installer use only. 8

9 DRUM - Gallon System Standard Installation - Components Returnable / Reusable / Refillable Fill - Transport - Dispense - Returnable / Reusable (On-Site Filling) On-Site Filling Part Number Description Thread / Pin / Cam Seal Type FILL HEAD - COUPLER (Filler Use Only) -0 DISPENSE - COUPLER -08 DV Vapor Recovery Fill Head Coupler ( GPM Flow Rate) DV Dispense Coupler Horizontal /" Barbed Outlet DV Dispense Coupler -00 Horizontal /" BSPP Female Threaded Outlet DV TAMPER EVIDENT CAP 0-08 Tamper Evident Cap (Red) DV DUST COVER 0-0 Dust Cover (Non-Tamper Evident) DV TAMPER EVIDENT WIRE DV Tamper Evident Wire Brammal Seal, CE-Z-8 8" length x /" diameter CONTAINER VALVE Pin Viton Pin EPDM Pin EPDM Cam and/or " BSP -0 " BSP / Cam Viton -09." x / Cam Viton Horizontal /" Barbed Outlet -09." x / Cam EPDM DOWN TUBE -0/80 DV Down Tube (HDPE ) For Gallon Drum (80 mm length, " diameter) 8 INSTALLATION / REMOVAL TOOL (Installer Use Only) -08 Install / Removal Tool Cam DV USER MANUAL 00-I0808b DV Comprehensive Instruction Manual CE-Z-8-09 NOTE: All wetted metal components are stainless steel. Diameter: in I0808b -08 (Installer Use Only) -0/80 (For Gallon Drum) 80 mm 9

10 IBC - & 0 Gallon EPV Container Valve System Center Mounted - Detailed Diagram EPV Dispense Coupler Connects to the EPV Container Valve and pump hose. HDPE EPV Container Valve Designed for a single trip / one way system. Threads into. Preferred Component. Robust construction designed for many years of service life. HDPE EPV Valve Dust Cover Fits into the EPV Container Valve to protect against debris. Center Mount Cap The standard IBC usually comes with a NPT bung in the center cap. Customers will want to convert these caps to the." x buttress bung opening so they can use the EPV Container Valve System. Order this cap to ensure you have the correct threaded opening. EPV Crimp-On Tamper Evident Seal Tamper Evident seal secures the EPV Container Valve. This protects unauthorized removal of the EPV Container Valve from the IBC. & 0 Gallon - IBC HDPE EPV Down Tube with Flex Bellows Tube for the EPV Container Valve and for applications where the valve is installed in the center cap of a or 0 Gallon IBC, flexes to the side for optimum product extraction. 8 Crimp-On Tamper Evident Seal Installation Tool Used to install Crimp-On Tamper Evident Seal. Secures EPV Container Valve to Drum. Installer use only. EPV Installation / Removal A Keyed Tool Connects to a standard / drive torque wrench to install the EPV Container Valve. Torque specification - ft./lb. Installer use only. 0

11 IBC - & 0 Gallon EPV Container Valve System Center Mounted - Components Single Trip / One Way Install - Transport - Dispense - Disposal / Recycle Reusable Part Number DISPENSE - COUPLER Description Thread / Key / Color Seal Type -008B (Preferred Component) B EPV Dispense Coupler FDA ( ) /" NPT Male Thread Outlet EPV Dispense Coupler FDA ( ) /" Barbed Outlet A / Orange A / Orange EPDM EPDM 9- CRIMP-ON TAMPER EVIDENT SEAL (Installer Use Only) 9- EPV " Crimp-On Tamper Evident Seal A / Orange DV DUST COVER EPV Container Valve WWX-0 Dust Cover (Non-Tamper Evident) CONTAINER VALVE -00 EPV Container Valve " CENTER MOUNT CAP A / Orange A / Orange EPDM WWX " Center Mount Cap EPDM DOWN TUBE -/0 EPV Down Tube (HDPE ) For Gallon IBC Flex Bellows (0 mm length, /" diameter) EPV Down Tube (HDPE ) For 0 Gallon IBC -/ Flex Bellows ( mm length, /" diameter) INSTALLATION / REMOVAL TOOL (Installer Use Only) -00 EPV Container Valve Install / Removal Tool A / Orange 8 CRIMP-ON TAMPER EVIDENT INSTALLATION TOOL (Installer Use Only) G-0 EPV Crimp-On Tamper Evident Installation Tool USER MANUAL EPV User Manual NOTE: All wetted metal components are HDPE &. Diameter: / in mm G-0 (Installer Use Only) -00 (Installer Use Only) /0 (For Gallon IBC)

12 IBC - & 0 Gallon System Center Mounted - Detailed Diagram DV Vapor Recovery Fill Head Coupler Stainless Steel Tamper-Evident Wire Brammal Seal For filling in a closed system through the DV Container Valve System. For use at manufacturer and on-site filling in the field. Provides flow rate of GPM. DV Dispense Coupler Attaches to the hose to pump the DEF from the container. This is a self venting Coupler and allows atmospheric air into the container. For use with. DV Tamper Evident Cap Tamper Evident cap for the stainless steel. For use after IBC is filled from DEF manufacturer thru transportation to end-user to ensure has not been tampered. Tamper Evident wire cable secures the DV Container Valve to IBC. This protects unauthorized removal of the from the IBC. Threads into an IBC. This is the only, no plastic tube is attached. For use with DV Fill Head and DV Dispense Couplers. Center Mount Cap The standard IBC usually comes with a NPT bung in the center cap. Customers will want to convert these caps to the." x buttress bung opening so they can use the tamper evident features of the DV Container Valve System. Order this cap to ensure you have the correct threaded opening. DV Dust Cover Simple dust cover for the DV Container Valve (NON-Tamper Evident). For use when DV Dispense and Fill Head Coupler is disconnected from. & 0 Gallon - IBC 9 DV Container Valve Installation / Removal Tool 8 HDPE Attaches to a standard torque wrench to install the Drum Valve and tube into an IBC. Torques to - ft./lb. For use with DV Container Valve. Installer use only. DV Down Tube with Flex Bellows Flex Tube Assembly for use with the. This tube is cut for a or 0 Gallon IBC for use through the center cap and flexes to the side for optimum product extraction.

13 IBC - & 0 Gallon System Center Mounted - Components Returnable / Reusable / Refillable Fill - Transport - Dispense - Returnable / Reusable (On-Site Filling) -0 On-Site Filling Part Number Description FILL HEAD - COUPLER (Filler Use Only) Thread / Pin / Cam Seal Type -0 DISPENSE - COUPLER DV Vapor Recovery Fill Head Coupler ( GPM Flow Rate) Pin Viton -08 DV Dispense Coupler Horizontal /" Barbed Outlet Pin EPDM -08 Horizontal /" Barbed Outlet -00 DV Dispense Coupler Horizontal /" BSPP Female Threaded Outlet DV TAMPER EVIDENT CAP 0-08 Tamper Evident Cap (Red) DV DUST COVER 0-0 Dust Cover (Non-Tamper Evident) DV TAMPER EVIDENT WIRE DV Tamper Evident Wire Brammal Seal, CE-Z-8 8" length x /" diameter CONTAINER VALVE Pin EPDM Cam and/or " BSP -0 " BSP / Cam Viton CE-Z " x / Cam Viton -09." x / Cam EPDM " CENTER MOUNT CAP 0-80 " Center Mount Cap EPDM 8 DOWN TUBE -/0 DV Down Tube (HDPE ) For Gallon IBC Flex Bellows (0 mm length, in. diameter) / DV Down Tube (HDPE ) For 0 Gallon IBC Flex Bellows ( mm length, " diameter) Diameter: in. 9 INSTALLATION / REMOVAL TOOL (Installer Use Only) -08 Install / Removal Tool Cam DV USER MANUAL 00-I0808b DV Comprehensive Instruction Manual 8 NOTE: All wetted metal components are stainless steel. 9 -/0 (For Gallon IBC) 0mm 00-I0808b -08 (Installer Use Only)

14 IBC - & 0 Gallon EPV Container Valve System Top Side Mounted - Detailed Diagram EPV Dispense Coupler Connects to the EPV Container Valve and pump hose. Preferred Component. Robust construction designed for many years of service life. HDPE EPV Container Valve Designed for a single trip / one way system. Threads into. HDPE EPV Valve Dust Cover Fits into the EPV Container Valve to protect against debris. EPV Crimp-On Tamper Evident Seal Tamper Evident seal secures the EPV Container Valve. This protects unauthorized removal of the EPV Container Valve from the IBC. & 0 Gallon - IBC HDPE EPV Down Tube with 0 º Cut Tube for the EPV Container Valve and for applications where the valve is installed in the top side bung of a & 0 Gallon IBC. Crimp-On Tamper Evident Seal Installation Tool Used to install Crimp-On Tamper Evident Seal. Secures EPV Container Valve to Drum. Installer use only. EPV Installation / Removal A Keyed Tool Connects to a standard /" drive torque wrench to install the EPV Container Valve. Torque specification - ft./lb. Installer use only.

15 IBC - & 0 Gallon EPV Container Valve System Top Side Mounted - Components Single Trip / One Way Install - Transport - Dispense - Disposal / Recycle Reusable Part Number DISPENSE - COUPLER Description Thread / Key / Color Seal Type -008B (Preferred Component) -008 EPV Dispense Coupler FDA ( ) /" NPT Male Thread Outlet A / Orange EPDM -008B EPV Dispense Coupler FDA ( ) /" Barbed Outlet A / Orange EPDM CRIMP-ON TAMPER EVIDENT SEAL (Installer Use Only) 9-9- EPV in. Crimp-On Tamper Evident Seal Orange DV DUST COVER EPV Container Valve WWX-0 Dust Cover (Non-Tamper Evident) CONTAINER VALVE -00 EPV Container Valve (HDPE ) DOWN TUBE 0-/9 EPV Down Tube (HDPE ) For Gallon IBC 0 º Cut (9 mm length, / in. diameter) EPV Down Tube (HDPE ) TBD For 0 Gallon IBC 0 º Cut (TBD mm length, / in. diameter) INSTALLATION / REMOVAL TOOL (Installer Use Only) A / Orange A / Orange -00 EPV Container Valve Install / Removal Tool A / Orange EPDM CRIMP-ON TAMPER EVIDENT INSTALLATION TOOL (Installer Use Only) G-0 EPV Crimp-On Tamper Evident Installation Tool USER MANUAL EPV User Manual NOTE: All wetted metal components are stainless steel. Diameter: / in. WWX mm G-0 (Installer Use Only) -00 (Installer Use Only) /9 (For Gallon IBC)

16 IBC - & 0 Gallon System Top Side Mounted - Detailed Diagram DV Vapor Recovery Fill Head Coupler Tamper-Evident Wire Brammal Seal For filling in a closed system through the DV Container Valve System. For use at manufacturer and on-site filling in the field. Provides flow rate of GPM. DV Dispense Coupler Attaches to the hose to pump the DEF from the container. This is a self venting Coupler and allows atmospheric air into the container. For use with DV Container Valve. DV Tamper Evident Cap Tamper Evident cap for the stainless steel. Tamper Evident wire cable secures the DV Container Valve to IBC. This protects unauthorized removal of the from the IBC. Threads into IBC. This is the only, no plastic tube is attached. For use with DV Fill Head and DV Dispense Couplers. For use after IBC is filled from DEF manufacturer thru transportation to end-user to ensure has not been tampered. DV Dust Cover Simple dust cover for the DV Container Valve (NON-Tamper Evident). For use when DV Dispense and Fill Head Coupler is disconnected from DV Container Valve. & 0 Gallon - IBC 8 Installation / Removal Tool HDPE Attaches to a standard torque wrench to install the and tube into an IBC. Torques to - ft./lb. For use with DV Container Valve. Installer use only. DV Down Tube with Flex Bellows Flex Tube Assembly for use with the. This tube is cut for the & 0 Gallon IBC for use through the top side bung opening.

17 IBC - & 0 Gallon System Top Side Mounted - Components Returnable / Reusable / Refillable Fill - Transport - Dispense - Returnable / Reusable (On-Site Filling) On-Site Filling Part Number Description Thread / Pin / Cam Seal Type -0 FILL HEAD - COUPLER (Filler Use Only) -0 DISPENSE - COUPLER DV Vapor Recovery Fill Head Coupler ( GPM Flow Rate) Pin Viton -08 DV Dispense Coupler Horizontal / in. Barbed Outlet DV Dispense Coupler -00 Horizontal / in. BSPP Female Threaded Outlet DV TAMPER EVIDENT CAP 0-08 Tamper Evident Cap (Red) DV DUST COVER 0-0 Dust Cover (Non-Tamper Evident) DV TAMPER EVIDENT WIRE DV Tamper Evident Wire Brammal Seal, CE-Z-8 8" length x /" diameter CONTAINER VALVE Pin EPDM Pin EPDM Cam and/or " BSP -0 " BSP / Cam Viton Horizontal /" Barbed Outlet -09." x / Cam Viton -09." x / Cam EPDM CE-Z-8 DOWN TUBE -0/9 DV Down Tube (HDPE ) For Gallon IBC (9 mm length, " diameter) TBD DV Down Tube (HDPE ) For 0 Gallon IBC (TBD mm length, " diameter) 8 INSTALLATION / REMOVAL TOOL (Installer Use Only) -08 Install / Removal Tool Cam Diameter: in. -09 DV USER MANUAL 00-I0808b DV Comprehensive Instruction Manual NOTE: All wetted metal components are stainless steel. 8-0/9 (For Gallon IBC) 9 mm 00-I0808b -08 (Installer Use Only)

18 EPV Container Valve System Connect & Disconnect EPV Container Valve System - Instructions CONNECT Insert Coupler Push Coupler Down Turn Hose Clockwise DISCONNECT Coupler Clicks & Locks in Place Pull up Lever on Side of Coupler Turn Hose Counter-Clockwise Pull Coupler up & Remove 008-I00 8

19 System Connect & Disconnect System - Instructions CONNECT Insert Coupler Turn Handle Clockwise Push Down Handle DISCONNECT Handle Clicks, Locks & Remains Down Push Down Handle Button with Thumb 008-I00 Handle Unlocks & Releases up Turn Handle Counter-Clockwise Pull up to Remove 9

20 00-I00 Copyright 009 Micro Matic USA, Inc. All Rights Reserved.