SPECIAL TUBING SOLUTIONS OPEN NEW POSSIBILITIES SANDVIK HIGH-PERFORMANCE SPECIAL TUBING SOLUTIONS

Transcription

1 S-TU305-B.ENG SPECIAL TUBING SOLUTIONS OPEN NEW POSSIBILITIES SANDVIK HIGH-PERFORMANCE SPECIAL TUBING SOLUTIONS 1 info.pp@sandvik.com Sandvik high performance special tubing solutions 2 SMT.SANDVIK.COM

2 YOUR NEEDS INSPIRE SPECIAL SOLUTIONS In our experience, no two customers are exactly alike. That is why we tailor our solutions specifically to meet your needs. Our high-performance tubing unit manufactures seamless cold-formed precision tubes out of stainless steel that are specifically developed for your particular application. We continue to innovate exciting new special tubing solutions and encourage you to stay posted on our dedicated LinkedIn page: linkedin.com/company/sandvik-p&p Any tube dimension within the size range (see datasheet S-1591-ENG) Tubes with mechanical properties to suit particular applications Tubes with special or close tolerances Tubes for fastening technologies Chromatography tubes Thick-walled tubes for machining High-pressure tubes (see datasheet S-1594-ENG) Tubes in coils (see datasheet S-1281-ENG) Tubes with special surface requirements Tubes for surgical implants and medical applications (see datasheet S-1595-ENG) Precision cut lengths with tight tolerances and end preparation Tubes for highly corrosive atmospheres 3 Sandvik high performance special tubing solutions 4

3 TUBE LENGTH SHOULD NEVER BE A LIMITATION Our high-performance tubing is available in a wide range of lengths. This includes random lengths up to 16 m, cut lengths up to 12 m, and even weld-free seamless coiled tubing in lengths of more than 1,000 m. Should you require even longer lengths, a single butt weld can double this length, or two welds could triple it. As with all of our product grades, the aim is to meet your length requirements with exacting precision. STANDARDS DIN EN ASTM A 213 ASTM A 269 ASTM A 312 ASTM A 632 DIN EN ISO 1127 DIN ISO 5832 LENGTHS Random lengths Fixed lengths up to 16 m from 2,000 12,000 mm Short lengths with machined ends (chamfer, thread, turned ends, etc.) OD mm Lengths mm Tolerance cut length ± mm Coiled tubes Various lengths upon request 5 Sandvik high performance special tubing solutions 6

4 THICK WALLS OR THIN? WE CAN DO IT To give you the ideal balance between cost and performance, we take pride in delivering tubes in the precise dimensions your operations demand. Whether it s a wall thickness of 0.25 mm or 25 mm, an outside diameter of 1 mm or 120 mm or anything in between. Whatever your specifications, we re always on hand to recommend the exact alloy and dimensions to meet your needs. MAXIMUM OUTSIDE DIAMETER mm Maximum wall thickness 25 mm MINIMUM OUTSIDE DIAMETER 1.00 mm Minimum wall thickness 0.25 mm 7 Sandvik high performance special tubing solutions 8

5 MECHANICAL PROPERTIES FOR EXTREME DEMANDS Mechanical properties can be set according to your toughest demands. Tensile strength and yield strength with a minimum elongation can be restricted within a tolerance range of 150 MPa. Surface hardness can be determined according to all common standards. STRESS-STRAIN DIAGRAM [ Y ] Stress in MPa 1400 Sandvik HP160, cold-finished 1000 TP316L, cold-finished TP316L, solution-annealed [ X ] Elongation in % HARDNESS DIAGRAM [ Y ] Load in N 100 Sandvik HP160, cold-finished 80 TP316L, cold-finished 60 TP316L, solution-annealed [ X ] Depth of penetration in µm 9 Sandvik high performance special tubing solutions 10

6 ULTRA-SMOOTH SURFACES WHEN IT REALLY COUNTS Surface roughness, depths of defects or optical appearance can be defined for both outside and inner surfaces. Generally tubes will be delivered in bright condition. Additionally, the following conditions can be met: polished-drawn outside/ground up to OD 100 mm polished-drawn inside ID > 2 mm Ra maximum 0,35 μm ID > 1 mm Ra maximum 1 μm optimized Ra-values in combination with minor depths of defects, i. e. maximum 20 μm uniform surface appearance electropolished surfaces METALLOGRAPHIC EXAMINATION SURFACE ROUGHNESS [ Y ] R-Profile Filter DIN EN ISO (M1) Lc = 0,800 mm A tube ID surface 200 : 1 [ µm ] 2,0 0 [ Parameter] Ra Rq Rmax Rz 0,20 µm 0,25 µm 1,75 µm 1,51 µm - 2,0 11 Sandvik high performance special tubing solutions 12

7 PRECISION-OPTIMIZED STRAIGHTNESS TOLERANCES Optimized straightening processes can guarantee a defined straightness, waviness and uniform surface hardness. Deviations on straightness of max. 0.5 : 1000 mm are feasible. Tolerances for OD, ID and wall thickness can be defined. OD tolerance h8 possible Wall thickness deviation up to ± 3 % Determination of form and positioning tolerances according to DIN EN ISO Sandvik high performance special tubing solutions 14

8 MATERIALS GRADE STANDARDS CHEMICAL COMPOSITION Sandvik EN number ASTM C max. References * SMT Website * Internal documents Cr Ni Mo Others (Andere) 5R10 1,4301 TP 304 DIN EN ,04 18,5 9,5 3R12 1,4306 TP 304L DIN EN ,03 18,5 10 5R LN ,04 18,5 9,5 5R60 1,4401 TP 316 DIN EN ,07 17,5 12 2,1 3R65 1,4404 TP 316L DIN EN , ,5 2,1 SAF ,4410 S32750 ASTM A 789 0, N~0.3 3R60 1,4435 TP 316L DIN EN ,03 17,5 13 2,6 5R60 1,4436 TP 316 DIN EN , ,6 3R68 1,4439 S31726 DIN EN , ,1 N SAF ,4462 S31803 DIN EN , ,2 N~0.18 2RK65 1,4539 N08904 DIN EN , ,5 Cu~1.5 6R35 1,4541 TP 321 DIN EN ,05 17,5 10,5 Ti > 5xC 6R LN ,05 17,5 10,5 Ti > 5xC 8R LN ,06 17,5 11 Nb 10xC 8R40 1,4550 TP 347 DIN EN ,06 17,5 11 Nb 10xC Sanicro 28 1,4563 N08028 DIN EN , ,5 Cu~1.0 5R75 1,4571 (316Ti) DIN EN , ,21 Ti > 5xC 7RE13 1,4841 TP 310 SEW 470 0, Si 7RE10 1,4845 TP 310S SEW 470 0,06 24,5 21 6R35 1,4878 TP 321 SEW 470 0,05 17,5 10,5 Ti > 5xC Alloy 400 2,4360 N04400 ASTM B 165 0,3 63 Cu~30, Fe<2.5 Sanicro 70 2,4816 N06600 ASTM B 163 0,05 16,5 72,5 Fe 10 Sanicro 60 2,4856 N06625 ASTM B 443 0,025 21,5 bal. 8,7 Nb~3.5, Fe~4 HP 160 (ASTM F 1586) 0,08 20,5 10 2,5 Mn, Nb, N 316LVM DIN ISO ,03 17,5 14 2, DIN ISO ,08 20,5 10 2,5 Mn, Nb, N NOTES Sandvik high pressure is certified according to: EN 9100, ISO 9001, ISO 14001, OHSAS 18001, ISO 17025, S0001 TÜV AD-Merkblatt WO/TRD 100 Druckgeräterichtlinie 97/23/EG Anhang I, 4.3. Pressure equipment directive 97/23/EG annexe I, 4.3. Bureau Veritas DNV NORSOK M650 Sandvik is accredited by: DAkkS nach DIN EN ISO/IEC Sandvik services: Our quality inspections include, for instance, examination of dimensions, technological testing, metallographic examinations, intergranular corrosion as well as eddy current testing. Pressure test up to burst pressure level can be carried out. The scope of inspection depends on the customer s specification. Lab tests Corrosion tests Pressure tests Quality Assurance: Sandvik uses only raw material processed under controlled conditions and is approved in accordance with EN ISO Seamless precision steel tubes are cold-worked in the most advanced production facilities at the highest quality level. In addition to all relevant equipment for material testing, automatic eddy current testing systems with material identification testing and marking of the tubes are also available. Contact us: Sandvik Materials Technology Deutschland GmbH Dammstraße D Werther Tel +49 (0) sandvik.com 15 Sandvik high performance special tubing solutions 16