CHEMICAL COMPOSITION OF STAINLESS STEEL
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1 CHEMICAL COMPOSITION OF STAINLESS STEEL Grade Chemical Composition - Percent Nearest Equivalent Specification AISI C Max Mn Max P Max S Max Si Max Cr Ni Mo Other Element I.S En 200J / / J / / N< max / / Cr 17Ni / / Cr18Ni9 En-58A / / Cr18Ni9 En-58M / / Cr18Ni10 En-58E 304L / / Cr18Ni / / max / / Cr24Ni12-309S / / / / Cr25Ni12-310S / / to / / / / /3.0-04Cr17Ni12Mo2 En 58H 316L / / /3.0-03Cr17Ni12Mo / / / L / / /4.0 - Tiy5 c Min - 316TI / / /3.0 Ti5xCmin / / Ti5xCmin 04Cr18Ni10Ti20 En-58C / / Nb/Ta10xCmin 04Cr18Ni10Nb-40 En-58G / Cr17 En max / max - N-25max / / Cr13 En-58A 410S / max max / / over / Cr13 En56C&D max / / max - 15Cr16Ni12 En A 0.60/ / B / max / max - 6x%cmin.75max C / max
2 RECOMENDED FASTENERS FOR DIFFERENT WORKING CONDITIONS SERVICE CONDITION STUDBOLTS NUTS ASTM A 193 Gr. B5 B6 B7 B7.M B16 ASTM A 453 Gr HIGH PERSSURE HIGH TEMPRETURE HIGH TEMPRETURE HIGH CORROSIVE HIGH PRESSURE LOW TEMPERATURE LOW TEMPERATURE ASTM A193 Gr. B8 B8L B8M B8ML ASTM A320 Gr. L7 L43 ASTM A320 Gr. B8 B8C B8M B8T ASTM A194 Gr H 2HM 4 or 7 8C 8C ASTM A194 Gr.8 8L 8M 8ML ASTM A194 Gr.4 or 7 7 ASTM A 194 Gr. 8 8C 8M 8T CHEMICAL STUDBOLTS GRADES NUTS GRADES ANALYSYS B7 B7M B6 B8 B8M B8T B16 L7 2H/2HM Gr4 Gr7 Gr6 Gr8 Gr8M Gr8T CARBON MIN SILICON MANGANESE CHROMIUM MOLYBDENUM VANADIUM 0.25 SULPHOR PHOSPHOR NICKEL MECHANICAL PROPERTIES UTS KG/mm2 (MIN) YIELD Strees Kg/mm ELONGATION % MIN RADUCTION AREA % MIN HARDNESS 35 HRC 99 HRB 96 HRB 96 HRB 96 HRB 24 TO 38 HRC 2Hm/22Hrc 24 TO 38 HRC 24 TO 38 HRC 20 TO 28 HRC 60 TO 105 HRB 60 TO 105 HRB 60 TO 105 HRB 30
3 MATERIAL SPECIFICATION FOR HIGHTENSILE HEX BOLTS Material EN Carbon Mangenizo Silicon Sulphur Phosph. Cromoin Nickel Molly Grade EN EN8-D EN EN EN EN EN EN MATERIAL CAN USED FOR HIGHTENSILE BOLT & STUDS For 8.8 grade material AISI 1541 Rod can be used. For 10.9 grade EN18 & EN19 Material Can be used. For 10.9 & 12.9 grade 4137 & 4140 Material (Rod) can be used. Material 4140 & 4340 can be used for ASTM 193 B7 STUDS. BORON STEEL MATERIAL CARBON For 8.8 grade can be used (Boron) 10 B For 8.8 grade 15 B For 10.9 grade 15 B
4 FORMULAE OF CALCULATING WEIGHT 1) Weight of Stainless Steel Pipe O.D. (mm) W. Thick (mm) X W. Thick (mm) x = Wt. Per Mtr O.D. (mm) W. Thick (mm) X W. Thick (mm) x = Wt. Per Feet 2) Weight of Stainless Steel Round Bar Dia (mm) x Dia (mm) x = Wt per Mitr. Dia (mm) x Dia (mm) x = Wt per Feet. 3) Weight of Stainless Steel Square Bar Dia (mm) x Dia (mm) x = Wt per Mtr. Dia (mm) x Dia (mm) x = Wt per Feet. 4) Weight of Stainless Steel Hexagonal Bar Dia (mm) x Dia (mm) x = Wt per Mtr. Dia (mm) x Dia (mm) x = Wt per Feet. 5) Weight of Stainless Steel Flat Bar Width (mm) x Thickness (mm) x = Weight per Mtr. Width (mm) x Thickness (mm) x = Weight per Feet. 6) Weight of Stainless Steel Sheets & Plates Length (Mtrs) x Width (Mtrs) x Thick (mm) x 8 = Weight per PC Length (Feet) x Width (Feet) x Thick (mm) x 3/4 = Weight per PC 7) Weight of Stainless Steel Circle Dia (mm) x Dia (mm) x Thick (mm) / 160 = Gms. per PC Dia (mm) x Dia (mm) x Thick (mm) / = Kg. per PC 8) Weight Brass Pipes / Copper Pipes O.D. (mm) W. Thick (mm) X W. Thick (mm) x = Wt. Per Mtr. 9) Weight Lead Pipe O.D. (mm) W. Thick (mm) X W. Thick (mm) x = Wt. Per Mtr 10) Weight of Aluminium Pipe O.D. (mm) W. Thick (mm) X W. Thick (mm) x = Wt. Per Mtr 11) Weight of Aluminium Sheet Length (Mtrs) x Width (Mtrs) x Thick (mm) x 2.69 = Weight per PC 12) Weight Conversion of Mtr. to Ft. Length (Mtrs) x Width (Mtrs) x Thick (mm) x 2.69 = Weight per PC 13) Wt. of 1 Mtr / = Wt per Ft Barlow s Formula for calculating bursting pressure P = 2ST/D or t-dp/2s or S-DP/2T or D=2ST/P P = Bursting Pe/ressure P Si., S= Tensile Strength of tubes. T= Wall Thickness (in inches) D = Outside Diamete (in inches) 32
5 MECHANICAL PROPERTIES OF BOLTS, SCREWS AND STUDS Mechanical Properties < M16 > M Tensile Strength, Nom R/M N/mm 2 Min Vickers hardened HV Brinell hardness, F-30D2 HB Min Max Min Max Min HR Roxkwell hardness HR HRC Max HRB HRC Surface hardness, HV Max Yield Stress, Rel, N/mm 2 Stress at perman sot N/mm 2 limit, R Stress under proof load, S Elongation after fracture A% Min Strength under wedge loadin Nom Min Nom Min Sp/ReL N/mm The values for full size bolts and screws (not studs) should equal the minimum values for tensile strength shown in 4.2 Impact Strength Min Head soundness Minimum height on non decarburized thread zone, E Maximum depth of complete mm decarburization, G No fracture -- 1/2H1 2/3H1 3/4H
6 Dia mm STD Pitch M M Metric Series-Dimensions------Bolts & Screws Generally comform to IS-1364, ISO & DIN-931/933 A/F BOLT-NUT LOCK Nut Thickness of Head (Bolt) Thickness of STD NUT (Height) Kg per 100 Nos. NUT No. of pcs. per 50 Kgs. STD Nut Thickness of Locknut (Height) Kg. per 100 Nos. LOCK NUT No. of pcs. per 50 kgs. Lock nut M
7 INCHES THE BOLTS AND SCREWS GENERALLY CONFORM TO ANSI ALSO CONFORM B.S DIA T P I Bolt Nut Lock-Nut A/F metric Bolt Head Thickness metric STD Nut Height (Thickness) STD NUTS 100 Nos. Per Kg No. of pcs. per 50kgs STD Lock-Nut Height (Thickness) Lock Nut 100 nos. Per kg. 1/ / / BSW1/ UNC1/ BSW5/ UNC5/ BSW3/ UNC3/ BSW7/ UNC7/ BSW1/ UNC1/ BSW9/ UNC9/ BSW5/ UNC5/ BSW3/ UNC3/ BSW7/ UNC7/ BSW UNC BSW1.1/ UNC1.1/ BSW1.1/ UNC1.1/ BSW1.3/ UNC1.3/ BSW1.1/ UNC1.1/ BSW1.3/ UNC1.3/ BSW UNC BSW2.1/ BSW2.1/ BSW2.3/ BSW
8 THREADING THEORY.. IN TPI & PITCH Size B S W B S F U N C U N F Equival. PITCH PITCH PITCH PITCH to mm TPI Inch Metric TPI Inch Metric TPI Inch Metric TPI Inch Metric No No No No No No No No No / / / / / / / / / / / / / / / / / / / / / / All Metric Dimensions are in Millimetres. No. 1 to No. 12 are American NC & NF Thread. As per ANSI Specification, TPI for Dia 1/4" to 7/8 remains same as UNC TPI, where as TPI for 1 to 4 Dia sizes Stud/Nut is all 8 UN 36
9 THREADING THEORY... IN PITCH & TPI 1 mm TO 150 mm Dia Basic dia Pitch TPI Basic dia Pitch TPI 1 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
10 M.S. Hex Half Thread Bolts with Nuts BS : 916/53 DIMENSIONS IN INCHES Diameter Length 1/4" 5/16 3/8 7/16 1/2 5/8 3/4" 7/ /8 1.1/4 1.1/2 1.3/4 2 3/4" / / / / / / / /
11 M.S. Hex Full Thread Bolts with Nuts BS : 916/53 DIMENSIONS IN INCHES Diameter Length 3/16" 1/4 5/16 3/8 7/16 1/2 5/8" 3/4 7/ /8 1.1/4 1.1/2 2 1/4" / / / / / / / / / / /
12 M.S. HEX HALF THREAD BOLTS ONLY (WITHOUT NUTS) BS : 916/53 DIMENSIONS IN INCHES Diameter Length 1/4" 5/16 3/8 7/16 1/2 5/8 3/4" 7/ /8 1.1/4 1.1/2 1.3/4 2 3/4" / / / / / / / /
13 M.S. HEX FULL THREAD BOLTS (WITHOUT NUTS) BS : 916/53 DIMENSIONS IN INCHES Diameter Length 3/16" 1/4 5/16 3/8 7/16 1/2 5/8" 3/4 7/ /8 1.1/4 1.1/2 2 1/4" / / / / / / / / / / /
14 DIMENSIONS IN METRIC M.S. HEX HALF THREAD BOLTS WITH NUTS IS : 1363/67 DIN:601/70 & 555/72 BS : 4190/67 LENGTH D I A M E T E R M 5 M 6 M 8 M 10 M 12 M 14 M 16 M 18 M 20 M mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
15 DIMENSIONS IN METRIC LENGTH M.S. HEX HALF THREAD BOLTS WITH NUTS IS : 1363/67 DIN:601/70 & 555/72 BS : 4190/67 D I A M E T E R M 24 M 27 M 30 M 33 M 36 M 39 M 42 M 45 M 48 M 52 M 56 M 60 M 64 M mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
16 DIMENSIONS IN METRIC M.S. HEX FULL THREAD BOLTS WITH NUTS LENGTH D I A M E T E R M 2 M 3 M 4 M 5 M 6 M 7 M 8 M 10 M 12 M 14 M 16 M 18 3 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 280 mm 300 mm
17 M.S. HEX FULL THREAD BOLTS WITH NUTS DIMENSIONS IN METRIC LENGTH D I A M E T E R M 20 M 22 M 24 M 27 M 30 M 33 M 36 M 39 M 42 M 45 M 48 M mm 16 mm 20 mm 25 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
18 DIMENSIONS IN METRIC M.S. HEX FULL THREAD BOLTS (WITHOUT NUTS) LENGTH D I A M E T E R M 1.6 M 2 M 2.5 M 2.6 M 3 M 3.5 M 4 M 5 M 6 M 7 M 8 M 10 3 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 200 mm mm 250 mm mm 280 mm 300 mm 46
19 DIMENSIONS IN METRIC M.S. HEX FULL THREAD BOLTS (WITHOUT NUTS) D I A M E T E R LENGTH M 12 M 14 M 16 M 18 M 20 M 22 M 24 M 27 M 30 M 33 M 36 M 39 M 42 M 45 M 48 M mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
20 DIMENSIONS IN METRIC M.S. HEX HALF THREAD BOLTS ONLY (WITHOUT NUTS) IS : 1363/67 LENGTH D I A M E T E R M 6 M 8 M 10 M 12 M 14 M 16 M 18 M 20 M 22 M 24 M 27 M 30 M 33 M 36 M 39 M 42 M 45 M mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
21 DIMENSIONS IN INCHES ROUND HEAD RIVETS LENGTH D I A M E T E R 1/4" 5/16 3/8 7/16 1/2" 5/8 3/4 7/8 1 1/2" / /4" / / / / / / / / / / / / / / / / / / /
22 FULLY THREADED UNC (ASTM) STUDS APPROX COUNT PER PC. LENGTH D I A M E T E R 1/2" 5/8 3/4" 7/ /8 1.1/4 1.3/8 1.1/2 1.5/8 1.3/4 1.7/ mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
23 Size Old Specification Hex Nuts IS 1363, 67 H=D Height = Diameter Hex Nuts M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M SIZE NEW SPECIFICATION HEX NUTS IS 1363/92 M-10 x 16 A/F 5500 M-12 x 18 A/F 3600 M M M M NUTS ASTM Size Hex Nuts Square A-194 UNC BSW / BSF Nuts BSW Heavy Hex Nuts 1/ / / /4" / / / /2" / /4" / / / / / / / / / / BA BA H E X L O C K N U T S ( B S W / B S F ) APPROX. WEIGHT PER 100 PCS. Size Weight Size Weight 1/4" / / / / / / /2" / / / /4" /
24 O T H E R F A S T E N E R I T E M S APPROX. WEIGHT IN KGS. PER 100 NOS. Size Plain Punched Washer Heavy Washer Machined Washer For Channels Machined Square Taper Washers For I-Beam High Strength Friction Grip Type-B (Channels) Type-C (I-Beams) Spring Washer Flat Section Spring Washer Square Section Hex Lock Nuts IS:2016 IS:6610 IS:2016 IS: IS: IS: IS: IS: IS: DIN:7980 IS: M M M M M M M M M M M M M M M M M M M M M M M M M M M
25 DIMENSIONS FOR PUNCHED WASHERS, TYPE A IS:2016/67 FOR HEXAGONAL BOLTS AND SCREWS FOR BOLT OR SCREW SIZE I.D. O.D. THICKNESS M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M DIMENSIONS FOR MACHINED WASHERS IS:2016/67 FOR HEXAGONAL BOLTS AND SCREWS FOR BOLT OR SCREW SIZE I.D. O.D. THICKNESS M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M For Washers as per IS : 6610, while ID & OD remains same as above punched washers, but thickness changes to 8 mm for all sizes (from 12 mm to 39 mm bolt size) DIMENSIONS FOR PUNCHED WASHERS TYPES B, - IS:2016/67 FOR ROUND AND CHEESE HEAD SCREWS For Screw Size I.D. O.D. Thickness M M M M M M M M For Screw Size I.D. O.D. Thickness M M M M M M M M
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