UNIVERSAL MILL TURN CENTER FOR 5-AXIS AND SINGLE SETUP MACHINING NBH 630 5X NBH 630 MT

Transcription

1 UNIVERSAL MILL TURN CENTER FOR 5-AXIS AND SINGLE SETUP MACHINING NBH 630 5X NBH 630 MT

2 NBH 630 5X NBH 630 MT The New Benchmark for Complete Machining With the new mill turn capacities, you can carry out all your manufacturing tasks on an NBH! Our new, high performance swivel head now allows for complete machining including turning operations on the NBH 630, bringing the advantages of our renowned NBH series to a wider range of applications., Mill turn under production conditions, Unique tool magazine, Increase uptimes by changing a set of 50 tools within the machining cycle in 300 seconds, Complete machining in one setup, 5-Axis simultaneous machining, Turning with a high speed rotary table, Highly dynamic, Modular tool magazine Take Advantage of these World Class Features of the New 5-Axis NBH, Modern, direct driven swivel head provides capacities for complete machining in one setup, 5-sided or simultaneous 5-axis machining of complex geometries, Rotary table with high speed B-axis (800/min) adds turning capablity, Jig-boring machine design provides for long-term rigidity and precision, Workpiece loading during machining cycle via 180 pallet swapper, Modular tool magazines available for a great variety of production requirements, ranging from 60 to 300 positions., Self-contained unit for quick and easy transportation, rigging and setup Rack-type magazine with 3 cassettes available as an option 02 03

3 1 Single Cast, Self-supporting Machine Bed, Heavily ribbed, one-piece casting with high damping characteristics 2 Guideways, Backlash-free form rail guidance and absolute space-coded direct position measuring systems in all linear axes, optional glass scales, High rigidity and stick-slip free axis movement 3 Digital Drives, Direct coupled, High acceleration 7 m/s 2, rapid traverse 70 m/min 4 Safe and Easy Chip Removal, Free chip fall, Optimized chip disposal via two chip grooves integrated in machine bed, Chip conveyor adjustable to either side of machine, Suitable for MQL/dry machining 5 Swivel Head with Working Spindle, 45 swivel head, Direct, torque-driven swivel head, Full tilt capability from -180 to +180, Highspeed motor spindle: 10,000 rpm, Internal coolant supply spindle 40/70 bar, (150 bar option), External coolant supply by 6 flushing nozzles, Highly rigid clamping of turning tools in the spindle (option) 8 Modular Tool Magazine, Disc-type magazine (60 tool locations), Disc-type magazine (120 tool locations), MAG Hüller Hille rack-type cassette magazine (up to 300 tool locations), Active tool taper cleaning integrated in tool managemnt utility 6 Table Assembly, Direct driven rotary axis (torque table), Highly precise positioning, Highly dynamic, high rapid traverse rates, High speed rotary table 800 rpm (option) 7 Pallet Changer, Fast 180 swivel changer, changing time 15 s, Rotary loading station, Setup during machining cycle 9 Tool Changer, Fast electromechanical tool changer with automatic mechanical locking when swivelling, changing time 0.9 s Automation, Uncomplicated connection to flexible pallet storage and automation systems Modern, Powerful CNC Controls, Siemens Sinumerik 840D sl, Bosch or Heidenhain CNC control systems on demand

4 NBH 630 5X Simultaneous 5-Axis Machining Complete Machining of Complex Workpieces in a Single Setup Swivel Head for Simultaneous 5-Axis Machining For demanding machining operations, e.g. for contoured shapes and complex geometries in the areas of die and mold machining or the aerospace industry, the machine can be equipped with an swivel head. Advantages:, Complete machining in a single setup (5-sided machining), Optimized precision and accuracy, Reduced equipment for lower cost per piece, Reduced need for fixtures The swivel axes are driven directly (torque motor). Advantages:, Full tilt capability from -180 to +180, Highly precise at simultaneous 5-axis machining, Highly dynamic machining characteristics, rapid traverse 80 rpm Speed range max. rpm 10,000 Power 100% / 60% duty kw 52 / 65 Torque 100% / 60% duty Nm 307 / 386 Swivel range, horizontal = 0 deg -180 up to ) Positioning error (DIN ISO 230-2) arc sec ±5 Rapid traverse tilt axis rpm 80 Tool tapers HSK 100/SK 50/ANSI 50 Tool length max. mm 500 Tool diameter (maximal) mm 125 (325) 2) Tool weight kg 40 2) Maximum Tool Pull Out Torque Nm 50 Internal coolant supply spindle [option] bar 40/70 [150] 1) = Swivel range limited between 0 and 180 depending on X-axis position 2) = in combination with rack-type cassette magazine Classic horizontal machining center configuration Swivel head configuration allows for simultaneous 5-axis machining of angled cuts, contoured shapes and complex geometries 04 05

5 NBH 630 MT Mill/Turn Machining Superior Quality and Reduced Cycle Times Additional Turning Capacity [Option] The table can optionally be equipped with a high speed rotary axis (800 rpm). In addition to milling applications, this allows for an integration of all necessary turning operations without having to reclamp the workpiece. The advantages of complete machining in a single setup are obvious:, Drilling, milling and turning operations combined, Fewer setups result in improved workpiece quality and shorter lead times, Direct drive rotary axis (torque table), ensures excellent control characteristics, with no mechanical components effects, Precise and rigid clamping of the spindle turning tools is ensured through integration a proven and rigid coupling system Pallet clamping surface ø mm 800 Table load kg 1500 Rotary speed B-axis rpm 800 Positioning error (DIN ISO 230-2) arc sec ±5 Torque 100% duty Nm 1000 Spindle in vertical position allows for external and internal turning operations on a turbine housing

6 Technical Data Main Parameters Universal Mill Turn Center NBH 630 5X 630 MT Working Range X- / Y- / Z-axis mm 1025 / 800 / / 800 / 1000 Swivel range in working area ø mm ) ) Fixture height mm Position Measuring System Integrated in rail [glass scales] type direct direct Positioning error A (DIN ISO 230-2) mm Pallet / Rotary Table Pallet clamping surface DIN mm x mm 630 x x 630 Pallet clamping surface [option] ø mm 800 Pallet load max. kg Torque table, smallest fraction deg Rotary speed B-axis rpm Pallet changing time as per VDI 2852 approx. s Swivel Head Spindle Speed range max. rpm 10,000 10,000 Power 100% / 60% duty kw 52 / / 62 Torque 100% / 60% duty Nm 307 / / 386 Tool taper type HSK 100 / SK 50 / ANSI 50 HSK 100 Swivel range, horizontal = 0 deg -180 up to ) -180 up to ) Feed / Rapid Traverse Feed range X-, Y-, Z-axis mm/min 0 70, ,000 Rapid traverse X-, Y-, Z-axis m/min Acceleration X-, Y-, Z-axis m/s² 7 7 Tool Magazine Disc-type 60 tool locations no. 60 [Disc-type 120 tool locations] no. [120 (2 x 60)] Tool diameter (maximal) mm 125 (250) Tool length max. mm 500 Tool weight max. kg 25 Chip-to-chip time, tools up to 6 kg (VDI 2852) approx. s 5.4 [Rack-type Cassette Magazine] Tool loading/unloading station [Drawer] no. 1 [4] Tool cassette no. 3 or [4] or [6] Tool locations no. 150 (3 x 50) or [200 (4 x 50)] or [300 (6 x 50)] Tool diameter (maximal) mm 125 (325) Tool length max. mm 500 Tool weight kg 40 Chip-to-chip time, tools up to 6 kg (VDI 2852) approx. s 5.0 Control Siemens Sinumerik type 840D sl 840D sl Machine Space requirements basic machine 3), L x W x H approx. m 7.3 x 5.5 x x 5.5 x 3.5 Weight approx. kg 24,000 24,000 [...] = option, 1) = swivel range limited 2) = Swivel range limited between 0 and 180 depending on X-axis position 3) = = machine with 3 cassettes Technical data subject to change NBH 630 5X

7 Complete Service Solutions Maintenance MAG is your single source for maintenance and productivity solutions designed to optimize plant operations. With our comprehensive product and service program manufacturers achieve maximum equipment availability and utilization reducing their cost per piece. Maintenance & Support, Repair service, Tele-Service, Service/full service contracts, Operations models, Training, Trouble shooting Original Spare Parts, Safety-related components, Spare part packages (incl. of screws, seals), Spindle exchange service Preventive Maintenance, Programs for preventive maintenance, Machine certification and inspection 24/7 Service, Most reliable day and night support, Central warehouse with 24/7 spare part service, High-qualified service engineers, Service-Hotline Used & Retrofit Machines, Modernization of all manufacturing systems and specialpurpose machines with manufacturer s warranty, Retrofit/repair of assemblies and new assemblies, Sales of used machines, Relocation of machines and complete systems Productivity Solutions MAG is your solution provider to increase the productivity of new and installed machines/equipment und thus offer a high level of long-term investment security. CYCLO CUT Tooling, Rotary cutting tools made of solid carbide, brazed carbide, HSS and ceramic hard materials, Indexable inserts and cutter bodies, CAT, BT and HSK tool holders, Boring and backspotfacing tooling systems, Tooling accessories and set-up equipment CYCLO COOL Coolants & Equipment, CYCLO COOL Coolants and additives, CYCLO COOL Lubricants, CYCLO COOL Collector systems & safety equipment, CYCLO COOL High-pressure units, CYCLO COOL Coolant processing equipment, Corrosion inhibitors, Minimal quantity lubrication Process Technology, Process optimization, Clamping and automation concepts, NC-programming, Optimization of set-up, Process acceptance, Measuring systems Software, Freedom eware Suite, CAD / CAM Software, Shop Pro / Cut Pro, Omative Adaptive Control Integrated Service Management MAG offers a comprehensive logistics service to increase your productivity. Our extensive product range serves as a basis to form your tailored Care Free Service Package. Tool Management Fluid Management Relocation Management Spare Part Management Maintenance Management

8 MAG IAS GmbH Location Mosbach Steige Mosbach Germany tel fax MAG is a leading machine tool and systems company serving the durable goods industry worldwide with complete manufacturing solutions. With a strong foundation based upon renowned brands such as Cincinnati, Cross Hüller, Fadal, Giddings & Lewis, Hüller Hille, Witzig & Frank, Hessapp, Ex-Cell-O, Honsberg and Boehringer, MAG is recognized as the preeminent provider of tailored production solutions based on state-of-the-art technology. Key industrial markets served include aerospace, automotive and truck, heavy equipment, oil and gas, rail, solar energy, wind turbine production and general machining. With manufacturing and support operations strategically located worldwide, MAG offers comprehensive lines of equipment and technologies including process development, automated assembly, turning, milling, automotive powertrain production, composites processing, maintenance, automation and software, and core components. Solutions & Applications Turning, Milling, Powertrain, Composites, Process Technology, Maintenance, Automation & Software, Core Components The machines shown are examples. Actual machines may vary based on selected options. HH1814(01DE)en/2000/09.10(138/02)