Section DS Disc Saw - Parts Breakdown. Disc Saw - Parts Breakdown
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1 Section DS-1 22 Disc Saw - Parts Breakdown Disc Saw - Parts Breakdown
2 Last Updated - 10/09 Disc Saw - Parts Breakdown DS-1-1
3 Disc Saw - Parts Breakdown Last Updated - 10/09 MAIN PAGE Disc Saw HEADING (Top Post (Page and Sub-Heading) Boom Mount) (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE DS 1 FRAME, Disc Saw DS 1 ASSEMBLY, TOP - Disc Saw DS 6 BOLT -.75 X DS 12 WASHER, SAE FLAT DS 6 NUT, LOCK DS 1 BASE, SAW 40 DEG TILT DUAL CYL BRG DS 1 BEARING, LATERAL TILT DISC/Disc Saw DS 60 WASHER, SAE FLAT DS 30 BOLT -.75 X 4.5 (Torque to 420 ft.lds (570 Nm)) DS 30 BOLT, ALLEN HEAD -.75 X 4 (Torque to 377 ft.lds (512 Nm)) (See Note: 1) DS 30 NUT, HEX -.75 (See Note: 1) DS 4 BUSHING - 2 X DS 4 BOLT -.5 X DS 4 WASHER, SAE FLAT DS 4 PIN ASSEMBLY, DS 2 CYLINDER, DISC SAW HEAD TILT - JARP... DS DS 1 BELTING, HOSE GUIDE - OUTSIDE DS 1 BELTING, HOSE GUIDE - INSIDE See referenced page for component or assembly breakdown. Note: 1 Use Loctite 272 (blue) during installation. DS-1-2
4 Last Updated - 10/09 Disc Saw - Parts Breakdown DS-1-3
5 Disc Saw - Parts Breakdown Last Updated - 10/09 MAIN PAGE Disc Saw HEADING (Page (Clamp Sub-Heading) Arms) 8/21/2013 and Older (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE 1 REF. 1 Disc Saw FRAME... DS DS 2 PIN ASSEMBLY, Disc Saw Top Arms DS 2 BOLT -.75 X DS 2 WASHER, SAE FLAT DS 2 WASHER, PIN RETAINING (BRAATZ) DS 2 WASHER, BURNED 2 X DS 2 NUT, nylock DS 3 BOLT -.5 X DS 3 WASHER, SAE FLAT DS 2 PIN ASSEMBLY, 2.0 DIA X REF 1 CYLINDER, UPPER CLAMP... DS DS 2 BUSHING, DS 3 SHIM ID X 3.88 OD X.075 THK DS SHIM ID X 3.88 OD X.135 THK DS SHIM ID X 3.88 OD X.179 THK DS 1 ARM, TOP CLAMP - DOGBONE DS 4 BUSHING X DS 1 ARM, TOP CLAMP - CYLINDER DS 1 ASSEMBLY, DOG BONE DISC DS 1 PIN ASSEMBLY, DISC SAW DOGBONE/CLAMP DS 1 PIN ASSEMBLY, DISC SAW ARM/CYLINDER See referenced page for component or assembly breakdown. DS-1-4
6 Last Updated - 10/09 Disc Saw - Parts Breakdown DS-1-a3
7 Disc Saw - Parts Breakdown Last Updated - 10/09 MAIN PAGE Disc Saw HEADING (Page (Clamp Sub-Heading) Arms) 8/22/2013 and Newer (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE 1 REF. 1 Disc Saw FRAME... DS DS 2 PIN ASSEMBLY, Disc Saw Top Arms DS 2 BOLT -.75 X DS 2 WASHER, SAE FLAT DS 2 WASHER, PIN RETAINING (BRAATZ) DS 2 WASHER, BURNED 2 X DS 2 NUT, nylock DS 3 BOLT -.5 X DS 3 WASHER, SAE FLAT DS 2 PIN ASSEMBLY, 2.0 DIA X REF 1 CYLINDER, UPPER CLAMP... DS DS 2 BUSHING, DS 3 SHIM ID X 3.88 OD X.075 THK DS SHIM ID X 3.88 OD X.135 THK DS SHIM ID X 3.88 OD X.179 THK DS 1 WELDMENT, ARM CYL. DISC DS 4 BUSHING X DS 1 WELDMENT, ARM CYL. DISC DS 1 ASSEMBLY, DOG BONE DISC DS 1 PIN ASSY, 1.75 X DS 1 PIN ASSY, 1.75 x DS 1 PIN ASSEMBLY, 2.0 DIA X DS 1 WASHER, 1 1/ DS 1 NUT, NYLOCK 1 1/2 See referenced page for component or assembly breakdown. DS-1-a4
8 Last Updated - 10/09 Disc Saw - Parts Breakdown DS-1-5
9 Disc Saw - Parts Breakdown Last Updated - 10/09 MAIN PAGE Disc Saw HEADING (Accumulator (Page Sub-Heading) Arms) 8/21/2013 and Older (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE 1 REF. 1 Disc Saw FRAME... DS DS 2 PIN ASSEMBLY, Disc Saw Top Arms DS 2 BOLT -.75 X DS 2 WASHER, SAE FLAT DS 2 WASHER, PIN RETAINING (BRAATZ) DS 2 WASHER, BURNED 2 X DS 2 NUT, nylock DS 3 BOLT -.5 X DS 3 WASHER, SAE FLAT DS 2 PIN ASSEMBLY, 2.0 DIA X REF 1 CYLINDER, UPPER CLAMP... DS DS 2 BUSHING, DS 3 SHIM ID X 3.88 OD X.075 THK DS SHIM ID X 3.88 OD X.135 THK DS SHIM ID X 3.88 OD X.179 THK DS 1 ARM, ACCUMULATOR BASE - CYLINDER DS 4 BUSHING X DS 2 ARM, ACCUMULATOR - END DS 1 ASSEMBLY, DOG BONE-DISC SAW ARMS DS 1 PIN ASSEMBLY, DISC SAW ARM/CYLINDER DS 2 BOLT -.5 X DS 2 PIN ASSEMBLY, DISC SAW ACCUM ARM BS 2 NUT, NYLOCK NF (JAM) BS 1 WASHER, SAE FLAT DS 2 BOLT -.5 X DS 2 SPACER, 1.06 X.68 X 3.93 DISC SAW DS 2 RUBER BAND, ACCUMULATOR ARM DS 4 NUT, LOCK DS 2 SPACER, 1.06 X.68 X 2.0 LG DS 2 BOLT -.5 X DS 1 PIN ASSEMBLY, DISC SAW DOGBONE/ACCUM DS 1 ARM, ACCUMULATOR BASE - DOGBONE See referenced page for component or assembly breakdown. DS-1-6
10 Last Updated - 10/09 Disc Saw - Parts Breakdown DS-1-a5
11 Disc Saw - Parts Breakdown Last Updated - 10/09 MAIN PAGE Disc Saw HEADING (Accumulator (Page Sub-Heading) Arms) 8/22/2013 and Newer (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE 1 REF. 1 Disc Saw FRAME... DS DS 2 PIN ASSEMBLY, Disc Saw Top Arms DS 2 BOLT -.75 X DS 2 WASHER, SAE FLAT DS 2 WASHER, PIN RETAINING (BRAATZ) DS 2 WASHER, BURNED 2 X DS 2 NUT, nylock DS 3 BOLT -.5 X DS 3 WASHER, SAE FLAT DS 2 PIN ASSEMBLY, 2.0 DIA X REF 1 CYLINDER, UPPER CLAMP... DS DS 2 BUSHING, DS 3 SHIM ID X 3.88 OD X.075 THK DS SHIM ID X 3.88 OD X.135 THK DS SHIM ID X 3.88 OD X.179 THK DS 1 ARM, ACCUMULATOR BASE - CYLINDER DS 4 BUSHING X DS 2 ARM, ACCUMULATOR - END DS 1 ASSEMBLY, DOG BONE-DISC SAW ARMS DS 1 PIN ASSEMBLY, DISC SAW ARM/CYLINDER DS 2 BOLT -.5 X DS 2 PIN ASSEMBLY, DISC SAW ACCUM ARM BS 2 NUT, NYLOCK NF (JAM) BS 1 WASHER, SAE FLAT DS 2 BOLT -.5 X DS 2 SPACER, 1.06 X.68 X 3.93 DISC SAW DS 2 RUBER BAND, ACCUMULATOR ARM DS 4 NUT, LOCK DS 2 SPACER, 1.06 X.68 X 2.0 LG DS 2 BOLT -.5 X DS 1 PIN ASSEMBLY, DISC SAW DOGBONE/ACCUM DS 1 ARM, ACCUMULATOR BASE - DOGBONE See referenced page for component or assembly breakdown. DS-1-a6
12 Last Updated - 10/09 Disc Saw - Parts Breakdown DS-1-7
13 Disc Saw - Parts Breakdown Last Updated - 10/09 MAIN PAGE Disc Saw HEADING (Page (Disc Sub-Heading) Install) (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE 1 REF. 1 Disc Saw FRAME... DS-1 2 REF. 1 MOTOR, DISC SAW - AA6VM DS DS 1 SPLINED ADAPTER ASS Y DS 1 LOCK NUT DS 1 BEARING CONE (Timken 6580) DS 1 BEARING CUP (Timken 6535) DS 1 SHAFT SEAL (National ) DS 1 BEARING CUP (Timken 67390) DS 1 BEARING CONE (Timken 67322) DS 1 BEARING CARRIER DS 8 BOLT, ALLEN HEAD -.5 X DS 1 SEAL SPACER DS 1 SHAFT SEAL (National ) DS 1 SEAL RING DS 1 DRIVE SHAFT ASS Y DS 2 WASHER - BEVELED 17 A GREASE NIPPLE DS 1 BOLTING FLANGE DS 12 BOLT, ALLEN HEAD -.75 X SET SCREW DS 1 SAW DISC ASSEMBLY - -DS 1 DISC CAP SCREW 23 Q SLEEVE (TOP) 24 Q SLEEVE (BOOTOM) 25 Q LOCK WASHER HEX. HD. BOLT 27 Q10233T 18 TOOTH 28 Q TOOTH HOLDER See referenced page for component or assembly breakdown. Kit or Assembly - includes all items indented underneath. DS-1-8
14 Last Updated - 10/09 Disc Saw - Parts Breakdown DS-1-9
15 Disc Saw - Parts Breakdown Last Updated - 10/09 MAIN PAGE Disc Saw HEADING (Page(Covers) Sub-Heading) (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE 1 REF. 1 Disc Saw FRAME... DS DS 1 COVER, VENT SIDE DS 2 MOUNT, BULKHEAD DISC SAW DS 9 WASHER, SAE FLAT DS 9 BOLT X DS 1 COVER, DISC SAW MOTOR DS 1 ASSEMBLY, BOTTOM COVER R.H DS 1 ASSEMBLY, BOTTOM COVER L.H DS 2 BOLT, FLAT HEAD SOCKET 3/4-10X1 1/2 DISC DS 24 WASHER, SAE FLAT DS 12 BOLT -.75 X DS 12 NUT, HEX DS 1 COVER, DISC SAW TOP DS 1 SHELF, LOG - DISC SAW 15 -DS 6 BOLT, FLAT HEAD DS 6 WASHER, SAE FLAT DS 6 BOLT -.5 X 1 See referenced page for component or assembly breakdown. DS-1-10
16 Last Updated - 10/09 Disc Saw - Parts Breakdown Parts T DS-1-11
17 Disc Saw - Parts Breakdown Last Updated - 10/09 MAIN PAGE Disc Saw HEADING (360 (Page Degree Sub-Heading) Rotate) (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE BS 1 ADAPTER, BOOM 360 DEG TILT-DUAL MOTOR BS 1 BEARING, LATERAL TILT DISC/BAR SAW BS 30 BOLT, ALLEN HEAD -.75 X 2.5 (Torque to 420 ft.lbs (570 Nm)) BS 30 WASHER, SAE FLAT BS 30 WASHER, SAE FLAT BS 30 NUT, BS 30 BOLT, ALLEN HEAD.75 X 5 (Torque to 420 ft.lbs (570 Nm)) BS 1 COVER, Bearing Gear BS 1 PIN ASSEMBLY, 2.49 DIA X (2 NUT) BS 4 BUSHING X BS 2 WASHER, BURNED BS 2 NUT, NYLOCK (ZINC PLATED) BS 1 COVER, Cross Port Manifold BS 1 COVER, rotate motors BS 1 MANIFOLD, CROSS-PORT BS 1 PIN ASSEMBLY, 2.49 DIA X (2 NUT) BS 12 WASHER, SAE FLAT BS 12 BOLT X BS 2 GEARBOX, 360 HEAD ROTATE BS 2 MOUNT, BACK BEARING ROTATE BS 2 MOTOR, LATERAL TILT - BAR SAW (195 cc) See referenced page for component or assembly breakdown. DS-1-12
18 Last Updated - 10/09 Disc Saw - Parts Breakdown THIS PAGE LEFT BLANK FOR NOTES DS-1-9
19 Section DS-2 22 Disc Saw - Hydraulics Disc Saw - Parts Breakdown
20 Last Updated - 10/10 Disc Saw - Hydraulics DS-2-1
21 Disc Saw - Hydraulics Last Updated - 10/10 DISC MAIN SAW PAGE HYDRAULICS HEADING (Clamp (Page Arm Sub-Heading) Cylinders) (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE 1 REF 1 CYLINDER, SAW CLAMP.... DS DS 4 ELBOW, 90 - FF1868T-0808S 3 -DS 1 HOSE ASSEMBLY S-0809w (bulkhead to clamp cylinder base port) 4 -DS 1 HOSE ASSEMBLY S-080Sw (bulkhead to clamp cylinder rod port) DS 2 ELBOW, 90 BULKHEAD - 855BH-TT DS 1 BRACKET, CLAMP BULKHEAD 7 -DS 1 HOSE ASSEMBLY S-080Sw (clamp rod bulkhead to boom) 8 -DS 1 HOSE ASSEMBLY S-080Sw (clamp base bulkhead to boom) See referenced page for component or assembly breakdown. Kit or Assembly - includes all items indented underneath. DS-2-2
22 Last Updated - 10/10 Disc Saw - Hydraulics DS-2-3
23 Disc Saw - Hydraulics Last Updated - 10/10 DISC MAIN SAW PAGE HYDRAULICS HEADING (Accumulator (Page Sub-Heading) Cylinder) (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE 1 REF 1 CYLINDER, SAW ACCUMULATOR... DS DS 4 ELBOW, 90 - FF1868T-0808S 3 -DS 1 HOSE ASSEMBLY S-0804w (bulkhead to ACC cylinder base port) 4 -DS 1 HOSE ASSEMBLY S-0809w (bulkhead to ACC cylinder rod port) DS 2 ELBOW, 90 BULKHEAD - 855BH-TT DS 1 BRACKET, ACC BULKHEAD 7 -DS 1 HOSE ASSEMBLY S-080Sw (ACC rod bulkhead to boom) 8 -DS 1 HOSE ASSEMBLY S-080S w (ACC base bulkhead to boom) See referenced page for component or assembly breakdown. Kit or Assembly - includes all items indented underneath. DS-2-4
24 Last Updated - 10/10 Disc Saw - Hydraulics DS-2-5
25 Disc Saw - Hydraulics Last Updated - 10/10 DISC MAIN SAW PAGE HYDRAULICS HEADING (Page (Tilt Sub-Heading) Cylinder) (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE 1 -DS 1 HOSE ASSEMBLY S-0809w (bulkhead tee to bulkhead 90) 2 -DS 1 HOSE ASSEMBLY S-0809w (bulkhead tee to bulkhead 90) 3 -DS 1 HOSE ASSEMBLY S-0809w (bulkhead tee to bulkhead 90) 4 -DS 1 HOSE ASSEMBLY S-0809w (bulkhead tee to bulkhead 90) DS 1 BRACKET, bulkhead DS 2 TEE, BULKHEAD BRANCH REF 1 CYLINDER, SAW HEAD UPPER CLAMP.... DS DS 2 CONNECTOR, STR - FF1852T-0808S DS 2 ELBOW, 90 - FF1868T-0808S 10 -DS 1 HOSE ASSEMBLY S-080Sw (Rear bulkhead tee to stick boom Tilt B) 11 -DS 1 HOSE ASSEMBLY S-080Sw (Front bulkhead tee to stick boom Tilt A) DS 2 ELBOW, 90 BULKHEAD - 855BH-TT DS 1 HOSE ASSEMBLY S-080Sw (bulkhead 90 to cyl base) 14 -DS 1 HOSE ASSEMBLY S-080Sw (bulkhead 90 to cyl rod) 15 -DS 1 HOSE ASSEMBLY S-080Sw (bulkhead 90 to cyl rod) 16 -DS 1 HOSE ASSEMBLY S-080Sw (bulkhead 90 to cyl base) See referenced page for component or assembly breakdown. Kit or Assembly - includes all items indented underneath. DS-2-6
26 Last Updated - 10/10 Disc Saw - Hydraulics DS-2-7
27 Disc Saw - Hydraulics Last Updated - 10/10 DISC MAIN SAW PAGE HYDRAULICS HEADING (Saw(Page Motor Sub-Heading) Hydrualics) (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE 1 REF 1 MOTOR, DISC SAW - AA6VM DS DS 1 ELBOW, 90 - FF1868T-0812S DS 1 MANIFOLD, ANTI-CAV ( DISC SAW MOTOR) 4 -DS 1 BOLT, ALLEN 5 -DS 1 WASHER, LOCK 6 -DS 1 O-RING, DS 3 ELBOW, 90 - FF1868T-1212S 8 -DS 1 HOSE ASSEMBLY S-120Sw (Return) 9 REF 1 HOSE ASSEMBLY S-120Sw (Pressure) 10 -DS 1 HOSE ASSEMBLY S-080Sw (Case Drain) See referenced page for component or assembly breakdown. Kit or Assembly - includes all items indented underneath. DS-2-8
28 Last Updated - 10/10 Disc Saw - Hydraulics DS-2-9
29 Disc Saw - Hydraulics Last Updated - 10/10 DISC MAIN SAW PAGE HYDRAULICS HEADING (Page (Saw Sub-Heading) Motor) (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE FF 1 MOTOR, DISC SAW - AA6VM FF 1 RING, snap FF 1 SHIM, shaft seal FF 1 SEAL, shaft FF 1 PLUG - 26mm-1.5P (DSPP thread) FF 1 SCREW, adjusting (0 - Displacement min)(needed for front motor) FF 2 SCREW, adjusting (Displacement min & max) FF 2 NUT, seal FF 1 STROKING PISTON COVER ASSEMBLY FF 1 PLUG FF 1 O-RING FF 1 SHIM FF 1 SPRING FF 1 POPPET FF 1 RING, snap FF 2 PLUG FF 2 O-RING FF 2 SPRING FF 2 RETAINER, spring 19 NSS 1 SPOOL FF 1 PLUG - 14mm-1.5P (DSPP thread) FF 4 BOLT, allen head FF 1 O-RING FF 1 ORIFICE, flushing - 1.2mm 24 NSS 8 O-RING 25 REF. 1 STROKING PISTON CONTROL ASSEMBLY FF 1 O-RING, WHEEL DRIVE MOTOR (gearbox pilot) FF 1 KIT, seal repair - complete AA6VM160 motor Kit or Assembly - includes all items indented underneath. Included in seal repair kit Part # FF. DS-2-10
30 Last Updated - 10/10 Disc Saw - Hydraulics DS-2-11
31 Disc Saw - Hydraulics Last Updated - 10/10 DISC MAIN SAW PAGE HYDRAULICS HEADING (Clamp (Page& Sub-Heading) ACC Cylinder) (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE BS 1 CYLINDER, SAW HEAD CLAMP/ACC (DISC SAW) 1 -BS 1 BARREL ASSEMBLY () 2 -BS 1 NUT, SELF LOCKING (712025A) 3 -BS 1 PISTION ASSEMBLY (400450B) 4 -BS 1 Ë O-RING 5 -BS 1 Ë SEAL 6 -BS 1 Ë RING, piston wear 7 -BS 1 Ë SEAL BS 1 ROD BEARING ASSEMBLY (501024B) 9 -BS 1 Ë RING, rod bearing wear 10 -BS 1 Ë 0-RING 11 -BS 1 Ë SEAL 12 -BS 1 Ë DUST SEAL 13 -BS 1 SCREW - LOCKING (711127A) 14 -BS 1 ROD ASSEMBLY () DS 1 KIT, Seal See referenced page for component or assembly breakdown. Kit or Assembly - includes all items indented underneath. Ë Included seal kit # DS-2-12
32 Last Updated - 10/10 Disc Saw - Hydraulics DS-2-13
33 Disc Saw - Hydraulics Last Updated - 10/10 DISC MAIN SAW PAGE HYDRAULICS HEADING (Page (Tilt Sub-Heading) Cylinder) (Used on machines PDN# 000FWD and above) REF PART # QTY DESCRIPTION SEE SEE SECTION PAGE BS 1 CYLINDER, SAW HEAD TILT 1 -BS 1 BARREL ASSEMBLY (203512B) BS 1 NUT, SELF LOCKING (712025A) BS 1 PISTION ASSEMBLY (400844B) 4 -BS 1 Ë O-RING 5 -BS 1 Ë SEAL 6 -BS 1 Ë RING, piston wear 7 -BS 1 Ë SEAL BS 1 ROD BEARING ASSEMBLY (501024B) 9 -BS 1 Ë RING, rod bearing wear 10 -BS 1 Ë 0-RING 11 -BS 1 Ë SEAL 12 -BS 1 Ë DUST SEAL 13 -BS 1 SCREW - LOCKING (711127A) BS 1 ROD ASSEMBLY (302180B) See referenced page for component or assembly breakdown. Kit or Assembly - includes all items indented underneath. Ë Included seal kit # DS-2-14
34 Last Updated - 10/10 Disc Saw - Hydraulics THIS PAGE LEFT BLANK FOR NOTES DS-2-9
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