FIELD REPLACEABLE UNIT DOCUMENTATION
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1 GENERAL INFORMATION Tools Required for Proper Disassembly and Reassembly: 1. Phillips Screwdriver (Size 1) 2. 3mm Flat head Screwdriver 3. Case Separator 4. ESD Wrist Strap 5. ESD mats 6. Tweezers Before attempting any of the following procedures, make sure that the main battery and AC adaptor is not connected to the unit and the environment in which you are working on is protected from Electro-Static Discharge(ESD).
2 TABLE OF CONTENTS: 1. BATTERY PACK REMOVAL 2. OPTIONAL PC CARD REMOVAL 3. HDD REMOVAL 4. MEMORY MODULE REMOVAL 5. MINI PCI CARD REMOVAL 6. MODEM BOARD REMOVAL 7. KEYBOARD REMOVAL 8. TOP COVER REMOVAL 9. CD-R/W/DVD-ROM DRIVE REMOVAL 10. SPEAKER(WOOFER) REMOVAL 11. PC CARD SLOT REMOVAL 12. SOUND BOARD REMOVAL 13. RTC REMOVAL 14. COOLING MODULE REMOVAL 15. CPU REMOVAL 16. STYLE BAY REMOVAL 17. USB BOARD REMOVAL 18. SYSTEM BOARD REMOVAL 19. SD CARD BOARD REMOVAL 20. CPAD AND SUB LCD REMOVAL 21. CD CONTROL/SUB LCD REMOVAL 22. SWITCH BOARD REMOVAL 23. SPEAKERS REMOVAL DISPLAY MASK REMOVAL 25. FL INVERTER AND 15 LCD REMOVAL
3 BATTERY PACK REMOVAL OPTIONAL PC CARD REMOVAL Battery release lever Battery pack 1. Turn the computer upside down as shown. 2. Slide the battery release lever in the direction of the arrow. 3. Lift out the battery pack. HDD REMOVAL Eject button PC Card 1. Press the eject button of the PC Card slot. 2. Press the extended eject button to pop the PC card out slightly. 3. Grasp the PC Card and pull it out NOTE: Before removing any PCMCIA device, make sure it is STOPPED in the PC Card Manager. HDD cover M2.5x5 black flat head screw 1. Turn the computer upside down. 2. Remove two M2.5x5 black flat head screws securing HDD cover and pull out the cover. HDD rubber insulator HDD assy 3. Slowly lift up the HDD assembly by the rubber insulator and disconnect the HDD assembly..
4 HDD REMOVAL MEMORY MODULE REMOVAL Rubber insulators Memory slot cover M3x4 Flat head screws HDD bracket 4. Separate the two rubber insulators from the HDD assembly. 5. Remove four M3x4 brass flat head screws securing the HDD bracket to the drive. M2.5x4 black flat head screws 1. Turn the computer upside down. 2. Remove two M2.5x5 black flat head screws securing the memory cover. 3. Lift out the cover. MEMORY MODULE REMOVAL MINI PCI CARD REMOVAL Memory module Mini PCI slot cover Memory clips 4. Gently press out on the memory clips and pull the memory module out of the connector on a 30 degree angle. M2x3 black screws 1. Turn the computer upside down. 2. Remove one M2x4 black screw securing the mini PCI slot cover.
5 MINI PCI CARD REMOVAL MODEM BOARD REMOVAL Black/white mini coax PCI clips Wireless LAN card 3. Disconnect the black and white coax cables from the mini PCI wireless LAN card. 4. Gently press out the Mini PCI slot clips and pull the Mini PCI wireless LAN card out of the connector on a 30 degree angle. Note: The black and white coax cables must be inserted in respective connectors. MODEM BOARD REMOVAL Modem slot cover M2x3 black screw 1. Remove one M2x3 black screw securing the modem slot cover. 2. Lift out the cover. KEYBOARD REMOVAL Latch Modem board MJ harness M2x3 black screws 3. Disconnect the MJ harness from JP1 on the modem board. 4. Remove two M2x3 black screws securing the modem board. 5. Lift up the modem board to disconnect it from the system board. Keyboard holder 1. Open the display panel. 2. Remove the keyboard holder at the top of the keyboard.
6 KEYBOARD REMOVAL Keyboard PJ113 M2.5x2.8 black flat head screws 3. Remove two M2.5x2.8 black flat head screws securing the keyboard. Keyboard cable 4. Lift out the keyboard and set it as shown above. 5. Disconnect the keyboard cable from PJ113 on the system board and lift out the keyboard. TOP COVER REMOVAL M2.5x20 black screws Glass Tape M2x4 black screws M2.5x5 black flat head screws M2.5x6 black screws 1. Remove the following nineteen screws from the bottom cover: - 5 M2.5x6 black screws - 5 M2.5x20 black screws - 6 M2.5x5 black flat head screws - 3 M2x4 black screws M2x6 brass screws M2x14 brass screws 2. Turn the computer right side up. 3. Remove three m2x6 and one m2x14 brass screws securing the top cover assembly. 4. Remove the glass tape securing the LCD/FL cable.
7 TOP COVER REMOVAL CD-R/W/DVD-ROM DRIVE REMOVAL Control switch board cable PJ5205 PJ40 Speaker harness PJ103 SD slot cable PJ124 PJ114 LCD/FL cable CD control/touchpad cable 5. Disconnect the LCD/FL cable and control switch board cable from PJ5205 and PJ103 on the system board. 6. Disconnect the SD slot cable and CD control/touchpad cable from PJ124 and PJ114 on the system board. 7. Disconnect the speaker harness from PJ40 on the control switch board. 8. Lift out the top cover assembly. CD-R/W/DVD-ROM DRIVE REMOVAL PJ106 CD-R/W/DV-ROM drive 1. Slide the CD-R/W/DVD-ROM drive to the right to disconnect it from PJ106 on the system board. SPEAKER(WOOFER) REMOVAL M2x2 brass screws CD-R/W/DVD-ROM drive Speaker (woofer) Glass tape M2x3 silver screw Rear bracket CD-R/W/DVD-ROM side bracket 2. Remove one M2x3 silver screw securing the side bracket and lift out the bracket. 3. Remove two M2x6 brass screws securing the CD-R/W/ DVD-ROM rear bracket and separate the bracket. woofer harness PJ Peel off the glass tape securing the woofer harness. 2. Disconnect the woofer harness from PJ5504 on the sound board. 3. Lift out the speaker(woofer).
8 PC CARD SLOT REMOVAL SOUND BOARD REMOVAL Plastic handle Plastic handle M2.5x4 brass screws 1. Grasp the plastic handle and lift up to disconnect the PC Card slot board from the system board. 2. Lift out the PC Card slot board. RTC REMOVAL PC Card slot board Speaker harness PJ5507 Sound board 1. Disconnect the speaker harness from PJ5507 on the sound card board. 2. Remove two M2.5x4 brass screws securing the sound board. 3. Grasp the plastic handle and lift up to disconnect the sound board from the system board COOLING MODULE REMOVAL Glass tape RTC harness PJ8771 M2.5x4 brass screw Fan module M2x3 black screws RTC holder RTC battery 1. Remove the glass tape securing the RTC battery to the RTC holder. 2. Disconnect the RTC battery harness from PJ8771 on the system board. 3. Lift the RTC battery out of the holder. Fan harness PJ8770 Heat sink module 1. Remove two M2x3 black screws securing the heat sink assembly. 2. Lift out the heat sink module. 3 Disconnect the fan harness from PJ8770 on the system board and remove one M2.5x4 brass screw securing the fan assembly. 4. Lift out the fan module.
9 CPU REMOVAL STYLE BAY REMOVAL Open CPU Style bay Close Silicone grease CPU lock 1. Insert a flat head screwdriver in the CPU lock and rotate it counter-clockwise to unlock the CPU. 2. Lift out the CPU. NOTE: When installing the CPU, make sure that a silicone grease is applied before attaching the heat sink. Please refer to FSB for the complete procedures on how to apply the silicone grease. USB BOARD REMOVAL M2x3 flat head silver screws 1. Remove two M2x3 silver flat head screws securing securing the style bay. 2. Gently lift up the style bay. SYSTEM BOARD REMOVAL M2x4 black screws DC IN jack PJ6200 Battery cover USB board USB I/F harness 1. Disconnect the USB I/F harness from PJ6200 on the system board. 2. Remove two M2x4 black screws securing the USB board. 3. Lift out the USB board. Plastic tape Heat shield RJ-45 jack cable 1. Peel off the plastic tape securing the HDD FPC and lift out the heat shield. 2. Disconnect the RJ-45 jack cable from PJ108 on the system board and detach the DC IN jack from its slot. 4. Release two latches securing the battery cover and remove the cover.
10 SYSTEM BOARD REMOVAL DC IN jack cable DC-IN harness PJ8820 M2.5x2.8 black flat head screws M2.5x4 brass screws 5. Remove the Following eleven screws: - 8 M2.5x4 brass screws - 2 M2.5x2.8 black flat head screws - 1 M2.5x14 stud screw 6. Lift out the system board from the left side. HDD FPC PJ105 PJ Turn the system board upside down. 8. Remove the HDD FPC from PJ105 on the system board. 9. Disconnect the DC IN jack cable from PJ8800 on the system board. SD CARD BOARD REMOVAL Plastic insulator SD card board SD card board Sub LCD backlight I/F cable PJ4001 Sub LCD I/F cable PJ4002 PAD I/F cable PJ Peel off the plastic insulator covering the SD card board. 2. Disconnect the sub LCD back light I/F cable from PJ4001, the sub LCD I/F cable from PJ4002 and the PAD I/F cable from PJ Remove two M2x4 brass screw securing the SD card board. 4. Lift out the SD card board. PJ4000 SD card board I/F cable 5. Disconnect the SD Card board I/F cable from PJ4000 on the SD card board.
11 cpad AND SUB LCD REMOVAL CPAD daughter board I/F cable PJ2 Daughter board PJ3 PAD I/F M2x4 silver screws M2x4 flat head brass screws 1. Remove four M2x4 silver screws securing the cpad. 2. Remove two M2x4 flat head brass screws securing the cpad daughter board. 3. Lift out the cpad and daughter board. PAD I/F cable Daughter board CPAD 4. Disconnect the cpad daughter board I/F cable from J2 and the PAD I/F cable from J3 on the cpad daughter board. CD CONTROL/SUB LCD REMOVAL Membrane assy Sub LCD Plastic holder M2x4 black screws 5. Flip over the membrane cable. 6. Remove three M2x4 black screws securing the plastic holder. 7. Lift out the plastic holder. M2x4 silver screws 8. Remove two M2x4 silver screws securing the membrane assembly. 9. Lift out the membrane assembly and SUB LCD.
12 SWITCH BOARD REMOVAL LCD/FL cable Switch cable PJ4040 PJ4042 PJ4044 Right speaker cable Left speaker cable PJ4043 Microphone cable 1. Disconnect the following cables from the switch board: - Switch cable from PJ Internal microphone cable from PJ Left /Right speaker cable from PJ4043 and PJ4044 M2.5x4 brass screws Switch board 2. Pull out the LCD/FL cable. 3. Remove two M2.5x4 brass screws securing the switch board.. 4. Lift out the switch board. SPEAKERS REMOVAL Glass tapes M2x6 brass screws Left and Right speakers 1. Peel off the glass tape securing the left speaker cable. 2. Remove two M2.5x4 brass screws securing the left and right speakers. Left and Right speaker covers 3. Remove the left and right speakers.
13 15 DISPLAY MASK REMOVAL Latch FL INVERTER AND 15 LCD REMOVAL LCD module Display mask Mask seals Mask seals LCD M2x5 brass screws M2x5 brass screws FL cable Mask seals 1. Remove two mask seals at the bottom corners of the display assembly using a pair of fine-tipped tweezers. 2. Remove two M2.5x6 flat head brack screws securing the display mask. 3. There are 22 latches securing the display mask. Carefully insert your fingers between the mask and the LCD panel and pry open the latches starting from the bottom six latches, to the five latches on the right and left sides, ending with the six toplatches. LCD/FL cable M2x5 silver screw FL inverter board 1. Remove one M2x5 silver screw securing the FL inverter board. 2. Carefully lift up the FL inverter board and disconnect the LCD/FL cable from CN1 and the FL cable from CN2. 3. Remove four mask seals to expose four screws securing the LCD module assembly. 4. Remove four M2X5 silver screws securing the LCD module. 5. Carefully rotate out the top of the LCD module enough to access the display cable 6. Peel off the tape securing the LCD/FL cable and disconnect the cable.
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