Rope safety switches with reset for emergency stop

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1 ope safety switches with reset for emergency stop election diagram ACUAO ACUAO CONAC BLOCK NO+ 3NC FP FD FL FC NO+1NC CONDUI NI hreaded conduit entry With cable gland assembled With M12 plastic connector assembled and wired With M12 metal connector assembled and wired 4/119

2 Code structure Attention! he feasibility of a code number does not mean the effective availability of a product. Please contact our sales office. article options -7GM2K50 Housing FD metal housing, one conduit entry FL metal housing, three conduit entries FP polymer housing, one conduit entry 18, 9, 1NO+, 21 3NC, 22 2NO+1NC,, 34, hreaded conduit entry M2 Preinstalled cable gland or connectors no cable gland or connector (standard) with assembled cable gland suitable for Ø 6 to K21 Ø 12 mm cables range K50 with assembled 5 poles M12 metal connector For the complete list of all combinations, please contact our technical office. PG 13,5 (standard) Mx1,5 Actuating head 78 longitudinal head 83 left transversal head (FD-FL housing only) right transversal head (FD-FL housing only) Contacts type silver contacts (standard) G silver contacts gold plated 1 µm Actuating force standard 7 initial N...final N (only for head 78) 9 initial 13 N...final 75 N (only for head 83-) article options FC 78-7GM1K22 Housing FC metal housing, one conduit entry, 34, Actuating head 78 longitudinal head 83 left transversal head right transversal head hreaded conduit entry M1 Contacts type Preinstalled cable gland K22 K26 PG 11 (standard) Mx1,5 silver contacts (standard) no cable gland (standard) with assembled cable gland suitable for Ø 5 to Ø 10 mm cables range with assembled cable gland suitable for Ø 3 to Ø 7 mm cables range G silver contacts gold plated 1 µm Actuating force standard 7 initial N...final N (only for head 78) 9 initial 13 N...final 75 N (only for head 83-) 4/1

3 ope safety switches with reset for emergency stop echnical data Housing Housing type FP made of glass-reinforced polymer, self-extinguishing, shock-proof thermoplastic resin with double insulation Housing type FD and FC made of metal, coated with baked epoxy powder. FD, FP and FC series one conduit entry FL series three conduit entries Protection degree: IP67 according to N with cable gland having equal or higher protection degree Main data Metal or polymer housing, from one to three conduit entries Protection degree IP67 In conformity with N IO contact blocks available ransversal head or longitudinal head versions M12 assembled connector versions ilver contacts gold plated versions everal accessories available Markings and quality marks: Approval IMQ: G605 (FD-FL-FC series) G606 (FP series) Approval UL: Approval CCC: (FD-FL-FC series) (FP series) Approval ZU: Approval GO: POCC I.AB24.B04512 General data For safety applications up to IL 3 / PL e afety parameters: see page 7/34 Ambient temperature: from -25 C to +80 C Version for operation in ambient temperature from - C to +80 C on request Max actuation frequency: 1 operation cycles / 6 s Mechanical endurance: 1 million of operations cycles 1 Max actuating speed: 0,5 m/s Min. actuating speed: 1 mm/s Driving torque for installation: see pages 7/1-7/12 (1) One operation cycle means two movements, one to close and one to open contacts, as foreseen by N standard.. Cross section of the conductors (flexible copper wire), 21, 22,, 34: min. 1 x 0,34 mm 2 (1 x AWG 22) max. 2 x 1,5 mm 2 (2 x AWG ) 18, 9: min. 1 x 0,5 mm 2 (1 x AWG ) max. 2 x 2,5 mm 2 (2 x AWG 14) In conformity with standards: IC , N , N , IC 604-1, N 604-1, N 1088, N IO , N IO , IC 60529, N 60529, N IO 13850, N 418, NFC 63-1, VD , VD Approvals: IC , UL 508, GB In conformity with requirements requested by: Low Voltage Directive 06/95/C, Machinery Directive 06/42/C and lectromagnetic Compatibility 04/122/C. Positive contact opening in conformity with standards: IC , N , VD If not expressly indicated in this chapter, for the right installation and the correct utilization of all articles see requirements indicated from page 7/1 to page 7/12. lectrical data Utilization categories without connector with 4 or 5 poles M12 connector hermal current (Ith): ated insulation voltage (Ui): 10 A 500 Vac 600 Vdc 0 Vac 500 Vdc (contact blocks, 21, 22,, 34) ated impulse withstand voltage (U imp ): 6 kv 4 kv (contact blocks, 21, 22,, 34) Conditional shot circuit current: 1000 A according to N Protection against short circuits: fuse 10 A 500 V type am Pollution degree: 3 hermal current (Ith): 4 A ated insulation voltage (Ui): 250 Vac 0 Vdc Protection against short circuits: fuse 4 A 500 V type gg Pollution degrees: 3 Alternate current: AC15 ( Hz) Ue (V) Ie (A) Direct current: DC13 Ue (V) Ie (A) 6 1,1 0,4 Alternate current: AC15 ( Hz) Ue (V) Ie (A) Direct current: DC13 Ue (V) Ie (A) 4 1,1 0,4 with 8 poles M12 connector hermal current (Ith): 2 A ated insulation voltage (Ui): Vac 36 Vdc Protection against short circuits: fuse 2 A 500 V type gg Pollution degrees: 3 Alternate current: AC15 ( Hz) Ue (V) 24 Ie (A) 2 Direct current: DC13 Ue (V) 24 Ie (A) 2 4/121

4 Description hese rope operated safety switches are installed on machines or conveyor belts, to activate the emergency stop of the machine on every hand intervention on the rope, from any point. hey allow cost savings on machines of medium-large size, where normally many emergency stop push buttons can be replaced by one single switch. Provided with self-control function, they constantly check their correct working operation, signalling with the opening of the contacts an eventual loosening or breaking of the rope. hese safety switches, after their activation, keep the contacts open till the reset push button is manually pulled, even if the rope is left free. otating heads emoving the four fastening screws, in all switches, it is possible to rotate the head in 90 steps. ope regulation point indicator tretching indicator Area of correct rope stretching All switches are provided with a green ring that shows the area of the correct stretching of the rope. he installer has only to stretch the rope until the black indicator will be in the middle of the green area. In this position it is possible to reset the switch, pulling the reset button, and to close the electrical safety contacts. If a traction (or loosening) of the rope it is high enough to permit the black indicator to go outside the correct stretching area, there will be the reset action and the opening of the safety contacts. eset button indicator Armed reset eleased reset If the rope stretching indicator is in the correct operation area, it is possible to close the electric safety contacts pulling the blue reset button. he green ring signal allows to know the switch condition quickly. Data type approved by IMQ, CCC and ZU ated insulation voltage (Ui): 500 Vac 0 Vac (for contact blocks, 21, 22,, 34) hermal current (Ith): 10 A Protection against short circuits: fuse 10 A 500 V type am ated impulse withstand voltage (U imp ): 6 kv 4 kv (for contact blocks, 21, 22,, 34) Protection degree: IP67 MV terminals (screw clamps) Pollution degrees 3 Utilization category: AC15 Operation voltage (Ue): 0 Vac (50 Hz) Operation current (Ie): 3 A Forms of the contact element: Zb, Y+Y, Y+Y+X, Y+Y+Y, Y+X+X Positive opening of contacts on contact block 18, 9,, 21, 22,, 34 Data type approved by UL Utilization categories Q0 (69 VA, Vdc) A600 (7 VA, Vac) Data of the housing type 1, 4X indoor use only, 12, 13 For all contact blocks use 60 or 75 C copper (Cu) conductor and wire size No AWG. erminal tightening torque of 7,1 lb in (0.8 Nm). In conformity with standard: UL 508 Please contact our technical service for the list of approved products. In conformity with standards: N , N A1:09, fundamental requirements of the Low Voltage Directive 06/95/C. Please contact our technical service for the list of approved products. 4/122

5 ope safety switches with reset for emergency stop Dimensional drawings Contacts type: L = LLO LLO L 9 L L 21 L 22 L L 34 L LLO 5.2x LLO X6.2 LLO LLO LLO x x x x Min. force ravel diagrams 5.3 FP 1878 FP 978 FP 78 FP 2178 FP 2278 FP 78 FP NO+ 3NC 2NO+1NC Initial 63 N...Final 83 N (90 N ) page 4/124 - group FD 978 FD 78 FD 2178 FD 2278 FD 78 FD NO+ 3NC 2NO+1NC Initial 63 N...Final 83 N (90 N ) page 4/124 - group FD 1883 FD 983 FD 83 1NO+ FD NC FD 23 2NO+1NC FD 83 FD 3483 Initial 147 N...Final 235 N (250 N ) FD 18 FD 9 FD 1NO+ FD 21 3NC FD 24 2NO+1NC FD FD 34 Initial 147 N...Final 235 N (250 N ) x L 9 L L 21 L 22 L L 34 L Min. force ravel diagrams 56 FL 1878 FL 978 FL 78 1NO+ FL NC FL NO+1NC FL 78 FL 3478 Initial 63 N...Final 83 N (90 N ) page 4/124 - group 1 56 FL 1883 FL 983 FL 83 1NO+ FL NC FL 23 2NO+1NC FL 83 FL 3483 Initial 147 N...Final 235 N (250 N ) 56 FL 18 FL 9 FL 1NO+ FL 21 3NC FL 24 2NO+1NC FL FL 34 Initial 147 N...Final 235 N (250 N ) Accessories ee page 6/1 All measures in the drawings are in mm 4/123

6 Contacts type: L = LLO LLO LLO L 34 L Min. force ravel diagrams FC 78 FC 3478 Initial 63 N... Final 83 N (90 N ) page 4/124 - group 1 FC 83 FC 3483 Initial 147 N... Final 235 N (250 N ) FC FC 34 Initial 147 N... Final 235 N (250 N ) How to read travel diagrams All measures in the diagrams are in mm NC opening NO closing eset intervention 0 4 Ideal rope tension point Max travel xample diagram Closed contact Open contact Cut of the rope raction of the rope NC opening NO closing eset intervention Positive opening travel ravel diagrams table NO+ 21 3NC 22 2NO+1NC Group 1 Group IMPOAN: In safety applications it is necessary to activate the switch at least up to the positive opening point indicated in the diagrams with the symbol. Operate the switch at least with the positive opening force, indicated between brackets, below each article, next the value of minimum force. 1NC+1NO Items with code on the green background are available in stock 4/124

7 ope safety switches with reset for emergency stop Application examples and max rope length for switches with longitudinal heads VF AF-5 xample A 2 3 m 2 3 m 2 3 m 2 3 m 2 3 m 2 3 m 2 3 m 24 m MAX VF AF-5 VF AF-M78 xample B 2 3 m 2 3 m 2 3 m 2 3 m 2 3 m 2 3 m 18 m MAX xample VF AF-5 Pulley VF AF-8 xample C 2 3 m 2 3 m 2 3 m 12 m MAX xample D VF AF-5 6 m MAX 3 m max 3 m max Application examples and max rope length for switches with transversal heads VF AF-5 xample F FD m 3 5 m 3 5 m 3 5 m 3 5 m 3 5 m 3 5 m 70 m MAX FD 1883 VF AF-5 VF AF-M80 xample G FD m 3 5 m 3 5 m 3 5 m 3 5 m 3 5 m 50 m MAX xample J VF AF-5 Pulley VF AF-8 xample H FD m 3 5 m 3 5 m 35 m MAX FD 1883 VF AF-5 xample I FD 18 m MAX 5 m max 5 m max 4/125

8 Max rope length Max lengths of the rope (m) Max rope length for switches with longitudinal heads example A example B example C- example D In the diagram, the suggested max. rope lengths with regard to changes of temperature (thermal differential) to which the switch is expected to be exposed in the working area are indicated. For instance, for an example C installation which expects a thermal differential of C, a max rope length of 10 meters is suggested hermal differential ( C) Max rope length for switches with transversal heads example F example G example H-J example I Max lengths of the rope (m) egulation of intervention point hermal differential ( C) Important: he above data are guaranteed only using original rope and accessories. ee page 4/135. tretch the rope connected to the switch, until the end of the indicator (1) reaches about the middle of the green ring (2). Pull the knob (3) in order to close the safety contacts inside the switch. Below the knob a green ring (4) will be disclosed. 4/126

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