Valve Position Monitors
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1 Valve Position Monitors APL Series SA Approved Type X/ lass I, Div, Grps B,, D T lass II, Div, Grps E, F, G lass III APL Series SA Approved, Type X US LIMIT SWITHES
2 Triac APL Series Limit Switches The Triac APL Series Limit Switches feature high quality, easy to use multiple option switch boxes for rotary actuators. Their die cast aluminum housings are powder coated for corrosion resistance and feature red/ green visual indicators, quick-set cams and easy access terminal strips. These economical switch boxes offer numerous switch, sensor and transmitter options to handle most applications found in today s process and industrial markets. US APL- Series ompact Switch SA Approved, Type X Die-cast aluminum powder coated enclosure Solid and compact design Dome visual indicator (-way available) Dual / NPT conduit entries, pts. on terminal strip Quick-set spring loaded cam aptive cover bolts NAMUR low profile brackets Available Switches 0,, 0 & Ambient temperature range -0 to 0 APL- Simple device for intrinsically APL-0 safe applications
3 APL- Series APL- Series APL- Series Available in Stainless Steel SA Approved, Type X Die-cast aluminum powder coated enclosure Rugged and flexible design Dome visual indicator (-way available) Dual / NPT conduit entries, pts. on terminal strip Quick-set spring loaded cam aptive cover bolts NAMUR brackets Multiple options - up to four switches, various mechanical, proximity and reed type sensors, feedback potentiometers and -0mA transmitters Ambient temperature range -0 to 0 SA Approved, lass I, Division, Groups & D T lass I, Zone, AEx d IIB, T, Ex d IIB, T, Type X/, IP // ATEX/IEEX E Ex d IIB T and ATEX certified rating available (*Use ATEX suffix to denote this option. Ex: APL-0N-ATEX) Dome visual indicator (-way available) Dual / NPT conduit entries, pts. on terminal strip Quick-set spring loaded cam aptive cover bolts NAMUR brackets Multiple options - up to four switches, various mechanical, proximity and reed type sensors, feedback potentiometers and -0mA transmitters; only enclosure capable of housing () DPDT Switches Ambient temperature range -0 to 0 SA Approved: Type X/, IP / lass I, Division, Group B, & D T; lass II, Division, Group E, F, G; lass III lass I, Zone, AEx d II, T; lass II, Zone, AEx tb III T Db Ex d II, T; Ex tb T Db ATEX/IEEX E Ex d IIB T and ATEX certified rating available (*Use ATEX suffix to denote this option. Ex: APL-0N-ATEX) Dome visual indicator (-way available) Dual / NPT conduit entries, pts. on terminal strip Quick-set spring loaded cam Screw on enclosure lid with spring loaded cover bolts - unique design to hold bolts inside cover NAMUR brackets Multiple options - up to four switches, various mechanical, proximity and reed type sensors, feedback potentiometers and -0mA transmitters Ambient temperature range -0 to 0 LIMIT SWITHES
4 APL Series Dimensions (IN) APL- Series APL- Series APL- Series APL- Series
5 Wiring Schematics GREEN BOTTOM SWITH TOP SWITH N N BLAK BLUE YELLOW GROUND LOSE OPEN EXT SOLEID VALVE GREEN GREEN BOTTOM SWITH TOP SWITH N BLAK BLUE N YELLOW N BLAK BLUE N YELLOW GROUND 9 0 SOLEID VALVE LOSE OPEN LOSE OPEN EXT () SPDT SWITHES () SPDT SWITHES BOTTOM SWITH TOP SWITH N BLAK BLUE N YELLOW N BLAK BLUE N YELLOW GROUND 9 0 SOLEID VALVE LOSE OPEN EXT BOTTOM SWITH TOP SWITH N BLAK N BLUE YELLOW POTENTIOMETER OUTPUT SIGNAL K GROUND LOSE OPEN 9 0 SOLEID VALVE () DPDT SWITHES () SPDT SWITHES K OHM POTENTIOMETER TOP SWITH BOTTOM SWITH N R-I ONVERTER (OUTPUT SIGNAL UNIT) POTENTIOMETER N BLAK BLUE YELLOW GROUND LOSE OPEN OUTPUT SIGNAL EXT OUTPUT SIGNAL + (ma--0ma) SOLEID VALVE TOP SWITH BOTTOM SWITH SWITH MODEL:NJ-V-N-V BLUE LOAD SOLID STATE SENSOR + - SOLID STATE SENSOR BLUE BLUE LOSE OPEN EXT GROUND SOLEID VALVE () SPDT SWITHES -0mA TRANSMITTER TE TYPE:PROXIMITY SWITHS VOLTAGE: V--0V D () P&F NJ-V-N SOLID STATE SENSORS LIMIT SWITHES
6 Solenoid Valve Integration: APL- Series & ASO Solenoid -Way Solenoid +EF0G +EV0G0 +EVGV-D -Way Solenoid +EFG00 +EVG0 - Spring Return Brass Body 0 Stainless Steel Body. Watt Low-powered Stainless Steel Solenoid - Double Acting Brass Body 0 Stainless Steel Body Triac obra Limit Switches: Mounting Options. Direct Mount. Pipe Mounted. Braided The Triac obra hermetically sealed proximity switches have a patent pending design for high () and low () current applications. This design has the current capability of a mechanical switch with the reliability of solid state sensors with up to 0,000,000 cycles. We recommend using our obra (Gold Bifurcated) limit switch for low current and intrinsically safe applications. Hermetically Sealed Proximity Switch Silver Oxide SPDT ontacts ontact Rating A resistive, A inductive, VD A resistive or inductive. 0VA 0,000,000 ycles Mechanical Life Hermetically Sealed Proximity Switch Gold Bifurcated SPDT ontacts ontact Rating A resistive, 0. A inductive, VD A resistive or inductive. VA 0,000,000 ycles Mechanical Life Optional Features: -Way Dome Indicator T-port or L-Port Potentiometer 00~0K Ohm (Excludes APL-) Position Transmitter.VD to VD, -0mA (Excludes APL-)
7 How to Order APL Series Series APL-0N-T-0 Mounting Bracket Switch Type Multi-Port Dome Indicator (Option) (blank for standard -way indicator) Enclosure Material Series Description SA Ratings - Max Housing APL- SA approved Type X - ompact Enclosure.A Max, 0VA Max APL- SA approved Type X - Standard Enclosure.A Max, 0VA Max SA approved lass I, Division, Groups & D T APL- lass I, Zone, AEx d IIB, T, Ex d IIB, T, Type X/, A Max, 0VA Max IP // - Large Enclosure SA approved: lass I, Div, Grps B, & D T; lass II, Div, Grps E, F, G; lass III lass I, Zone, AEx d II, APL- T, Ex d II, T; lass II, Zone, AEx tb III T Db; A Max, 0VA Max Ex d II, T; Ex tb T Db; Type X/, IP / - Threaded Enclosure Switch Type Description ontact Ratings - Max 0 () SPDT Mechanical A@/0VA, 0A@0VD, 0.A@VD () SPDT Mechanical (n/a APL-) A@/0VA, 0A@0VD, 0.A@VD () DPDT Mechanical (APL- and APL-) 0A@/0VA, A@VD, HP@VA () SPDT Mechanical, +K Ohm Potentiometer Same as "Switch 0" () SPDT Mechanical, + -0mA Transmitter.VD to VD, Same as "Switch 0" 0 () SPDT Gold Plated, Simple device for Intrinsically Safe applications () P&F NJ-V-N, -wire, NAMUR Output, Not Amplified, (Requires Intrinsically Safe barrier) Resistive load: VA/VD/VD/0VD ma Max, Nominal Voltage VD () P & F NBB-V-E Limit Switch, -Wire, PNP Sourcing 0-0VD, 0VD 0 () SPST Reed Proximity, 0 Watts Max (n/a APL-) VA, VD () SPDT OBRA Proximity, Silver ontacts (Patent & SA pending) (APL- only) () SPDT OBRA Proximity, Gold Bifurcated ontacts (Patent & SA pending) (APL- only) Enclosure Material N Aluminum S Stainless Steel (APL- Series only) OPTIONS Standard or Multi-Port Dome Indicator blank L -Way Dome Indicator - L Port T -Way Dome Indicator - T Port Standard -Way Visual Dome Indicator (Red for losed, Green for Open) A MAX, 0VA Max, A Res, A Ind, VD, Rated for 0,000,000 operations A MAX, VA Max, A Res, 0.A Ind, VD, Rated for 0,000,000 operations Mounting Bracket & Assembly (Must specify model for mounted units & separate mounting kits) -0 R0 thru R00, 0mm-0mm - 0mm high pinion - Stainless Steel -0 R00 thru R00, 0mm-0mm - 0mm high pinion - Stainless Steel -HD THD Series Heavy Duty Actuators -MAN Manual Valve mounting TES: APL-0N contact switch rates are: /0VA, 0VD, VD onduit plugs supplied with the switch box are for transit purposes only. To ensure protection, any unused conduit entry must be closed with appropriate conduit plug. All switches can be used in lass I, Div areas, but a certified seal-off filling is required during installation. LIMIT SWITHES
8 Triac EX Series Limit Switches The Triac EX Series hazardous location Limit Switch provides a compact design and low cost for both visual and remote electrical indication of rotary valve/actuator position. The heavy duty design and wide variety of options make the EX Series the ideal multi-purpose Limit Switch for use in NEMA, X, and 9 applications. Features: Aluminum Housing: Polyester Powder oating Twin Shaft Body Design: The primary shaft is located in the housing base and connects to a mating shaft located in the housing cover. This twin shaft feature allows easy and accurate housing assembly by eliminating the blind-hole configuration associated with competitive switch boxes. Multiple Switch Options: Wide variety of mechanical, proximity and inductive switch options provide the most effective and economical choice for each specific application. Visual Position Indication: The D rotor provides high visibility confirmation of valve/actuator position. The splined retainer allows adjustment to coincide with the exact valve position. Easy-Set ams: Splined, spring loaded and independently adjustable. This design offers tool-free calibration and positive vibration resistant engagement. Multiple able Entries: Standard with two ½ NPT cable entries with option for third ½ or ¾ NPT cable entry. Standardized Mounting: ISO F0 mounting pattern and VDI/ VDE shaft Options: AS-i digital communication interface card, -position dribble control, -0mA feedback transmitter, special terminal strips, NAMUR mounting brackets. Specifications Temperature Range (may vary due to switch range & approvals) Operating temperature range DIV -ºF to ºF (-º to 0º) Operating temperature range DIV -0ºF to ºF (-0º to 0º) Electrical: according to switch option Enclosure Approvals UL and culus, NEMA, X, & 9, IP & Switch Approvals lass I Division Groups, D lass I Division Groups A, B,, D (proximity sensors only) lass II Division Groups E, F, G lass II Division Groups F, G (proximity sensors only) Gold plated versions can also be used on intrinsically safe applications. Ø.9 B
9 E/ES Series EY Series Triac: UL Listed and Explosion Proof Limit Switches Available in Aluminum (E) or SST (ES) Housing UL Listed NEMA, X, Weather Proof Visual indicator options Dual threaded conduit entries with extra terminals High Resolution Splined am Temperature Range: -0 F (-0 ) to F (0 ) ISO F0 mounting pattern and VDI/VDE shaft Available with -way Pneumatic valve Multiple options - up to three switches, various mechanical, proximity and reed type sensors, feedback potentiometers and -0mA transmitters, AS-i interface EW Series Low opper Aluminum Housing UL Listed NEMA, X, & 9, Explosion Proof & Weather Proof lass I, Division, Groups B, & D lass II, Division, Groups E, F & G Visual indicator with twin shaft design Up to four conduit entries with extra terminal options High Resolution Splined am Temperature Range: -0 F (-0 ) to F (0 ) (T) Low Temperature rating down to - F (-0 ) available on request (available with D Switch option only) ISO F0 mounting pattern and VDI/VDE shaft Multiple options - up to six switches, various mechanical, proximity and reed type sensors, feedback potentiometers and -0mA transmitters Stainless Steel Housing UL Listed NEMA, X, & 9, Explosion Proof & Weather Proof lass I, Division, Groups B, & D lass II, Division, Groups E, F & G Visual indicator options with twin shaft design Up to four conduit entries with extra terminal options High Resolution Splined am Temperature Range: -0 F (-0 ) to F (0 ) (T) Low Temperature rating down to - F (-0 ) available on request (available with D Switch option only) ISO F0 mounting pattern and VDI/VDE shaft Multiple options - up to six switches, various mechanical, proximity and reed type sensors, feedback potentiometers and -0mA transmitters 9 LIMIT SWITHES
10 How To Order UL Listed and Explosion Proof Limit Switches Series Description E Aluminum housing, UL Listed NEMA /X (Note ) ES Stainless Steel housing, UL Listed NEMA /X (Note ) EX Aluminum housing, UL Listed NEMA /X,, 9 (Note & ) EY Aluminum housing, UL Listed NEMA /X,, 9 (Note & ) EW Stainless Steel housing, UL Listed NEMA /X,, 9 (Note & ) (Low Temp option - Note ) Indication 0 Aluminum (SST for ES & EW) cover with Standard Red/Green indicator Aluminum (SST for ES & EW) cover with -way "L" Port Aluminum (SST for ES & EW) cover with -way "T" Port Aluminum (SST for ES & EW) cover with -way Block enter A B L T Z Aluminum (SST for ES) cover with no indication (ES or E only) Polycarbonate cover with Standard Red/Green indicator (E only) Aluminum (SST for ES) cover with disc indicator (ES or E only) Polycarbonate cover with -way "L" Port (E only) Polycarbonate cover with -way "T" Port (E only) Polycarbonate cover with -way Block enter (E only) Switch Type Ratings (Note ) 0A Mechanical SPDT Silver Plated 0VA, VD, resistive/inductive 0 Mechanical SPDT Gold Plated 0VA, resistive 0E Mechanical DPDT Silver Plated 0VA, / VA, resistive/inductive J Proximity Reed SPST 0VA, VD, resistive A Proximity Reed (w/ LED) SPST VA, resistive Proximity Reed (Bifurcated) 0VA, VD, resistive/inductive D Proximity Reed SPDT (Low Temp w/ EW only - Note ) 0VA, VD, resistive F Proximity Reed DPDT (EX, EY or EW only) 0VA, VD, resistive J Solid State Sensor (P&F NJ-V-N) (Requires IS barrier) NAMUR wire, supply voltage VD (Req IS barrier) A Solid State Sensor (P&F NBB-V-US) Wire, to 00mA, 0 to 0V (A or D) Solid State Sensor (P&F NBB-V-E) Wire, PNP, to 0VD, amplified Three-way Pneumatic valve (ES or E only) AS AS-i Protocol DN DeviceNET Protocol (EX, EY or EW only) Two inputs, 00mA output DA -Position control w/ feedback on DA actuator (EX, EY or position control + position feedback for DA actuator EW only) DB -Position control w/ feedback on SR actuator (EX, EY or position control + position feedback for SR actuator EW only) D -Position control w/o feedback on DA actuator position control, no position feedback for DA actuator DE -Position control w/o feedback on SR actuator position control, no position feedback for SR actuator TA -0 ma Transmitter with SPDT switches -0mA output, 9-0VD (0A switch rating) TX -0 ma Transmitter -0mA output, 9-0VD (no switches) N Nova V Proximity SPDT Silver-oxide hermetically sealed 0VA, VD, Max inductive load A N Nova V Proximity SPDT gold-bifurcated hermetically sealed VA, 0VD, Max inductive load 0.A
11 Switch Quantity 0 No Switches (Use with 'TX' option) Two Switches Three Switches - Type 0A or O Four Switches - Type 0A (EX, EY or EW only) Four Switches - Type (EX, EY or EW only) Five SPDT Switches (for DA & DB -position only) Six SPDT Switches - Type 0A (EY or EW only) Six SPDT Switches - Type (EY or EW only) Terminal Strip S A E olor/oating BK EP onduit N Standard terminal strip AS-i terminal connection Pneumatic connections (/") (ES or E only) Black polyester powder coated Electro-polished stainless steel (ES or EW only) /" NPT conduit connections G () /" NPT, () /" NPT conduit connection (EX, EY or EW only) Mounting Bracket -0 R0 thru R00, 0-0mm - 0mm high pinion -0 R00 thru R00, 0-0mm - 0mm high pinion -HD THD Series Heavy Duty Actuators TES: *Gold plated switches are suitable for intrinsically safe applictions and also hazardous locations. *onduit plugs supplied with the switch box are for transit purposes only. To ensure Type, X, & 9 protection, any unused conduit entry must be closed with appropriate conduit plug. TE #: EX series has the following approval: Enclosure Approvals: UL and cul, Type, X, & 9, (ML FILE. E) lass I, Division Groups & D lass II, Division, Groups E, F & G TE #: EY & EW series have the following approval: Enclosure Approvals: UL and cul, Type, X, & 9, (ML FILE. E) lass I, Division Groups B,, & D lass II, Division, Groups E, F & G TE #: E, ES, EX, EY & EW series have the following approvals: Enclosure Approvals: UL and cul, Type, X, (ML FILE. E) Switch Approvals: UL and cul (ML FILE. E) (Proximity Reed and Solid State Sensors only) lass I, Division, Groups A, B, & D lass II, Division, Groups F & G TE #: The recommended minimum load for switch type 0A, 0E, & N is 0mA. All other switch types are suitable for applications as low as ma. TE #: EW enclosure with D switch is the only combination rated to low temp applications (- F/-0 ). Series EX 0A S BK N-0 Mounting Bracket Indication Switch Type Switch Quantity onduit olor/oating Terminal Strip LIMIT SWITHES
12 Special Application Limit Switches HUBAS00EAA AS-i Omega, AS-i protocol with integral solenoid valve, limit switch, AS-i interface HUBDB00GAA -position dribble control system for spring return actuators HUBDA00GAA -position control system for double acting actuators (90º or 0º rotation) Low Pro Sandwich Style Switch LF0 Low profile switch for use with other top mounted accessories Puck Style Low Pro Switch Available with solid state sensors or with AS-i protocol 99 International Blvd. incinnati, Ohio PHONE () - FAX () - sales@atcontrols.com LimitSwitches-00 opyright 0 A-T ontrols, Inc. LIT00
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