E2EZ. Specialized sensing method for immunity against small sized metal objects (e.g. aluminium chips) Anti-Aluminum Cut Chips Models.
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- Agnes Beasley
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1 Anti-Aluminum Cut Chips s Specialized sensing method for immunity against small sized metal objects (e.g. aluminium chips) Applications Multi-axis Drill Stand Belt conveyor Aluminum block Drill Watch-dog Ordering Information Sensors Pre-wired s Shape Sensing distance Output specifications Operating status NC DC 3-wire NPN -XC1 --- Shielded M18 mm DC 2-wire -XD1-N -XD2-N AC 2-wire s -XY1 --- DC 3-wire NPN -X8C1 --- M30 8mm DC 2-wire -X8D1-N -X8D2-N AC 2-wire s -X8Y1 Connector s Shielded Shape Sensing distance Output specifications M18 M30 mm 8mm DC 2-wire models (3) and () DC 2-wire models (1) and () DC 2-wire models (3) and () DC 2-wire models (1) and () Operating status NC -XD1-M1J --- -XD1-M1GJ --- -X8D1-M1J --- -X8D1-M1GJ --- D-161
2 Accessories (Order Separately) Sensor I/O Connectors Shape Straight type L type Straight type L type Cable length Sensor I/O Connectors 2 m XS2F-D21-DD0 5 m XS2F-D21-GD0 2 m XS2F-D22-DD0 5 m XS2F-D22-GD0 2 m XS2F-D21-DA0-A 5 m XS2F-D21-GA0-A 2 m XS2F-D22-DA0-A 5 m XS2F-D22-GD0-A Applicable proximity sensor models -XD@-M1J -X8D@-M1J -XD@-M1GJ -X8D@-M1GJ Characteristic data (typical) Sensing Distance vs. Sensing Object -X@ -X8@ Sensing distance X (mm) 8 6 #d t=1mm X Brass Mild steel Aluminum Sensing distance X (mm) 8 6 #d t=1mm X Mild steel Brass Aluminum Copper 2 Stainless steel (SUS30) Copper 2 Stainless steel (SUS30) Side length of sensing object d (mm) Side length of sensing object d (mm) D-162 Inductive Sensors
3 Rating/performance Item -XC1 -XY1 -X8C1 -X8Y1 Sensing distance mm ±% 8 mm ±% mm ±% 8 mm ±% Setting distance*1 Differential distance Sensing object Standard sensing object Response frequency*2 Rated supply voltage (operating voltage) 0 to 3.2 mm 0 to 6. mm 0 to 3.2 mm 0 to 6. mm 20% max. of sensing distance Ferrous metal (Sensitivity lowers with non-ferrous metals) Iron, mm Iron, mm Iron, mm Iron, mm C models: 12 Hz Y models: 5 Hz C models: 8 Hz Y models: 5 Hz C models: 12 to 2 VDC, ripple (p-p) : % max., ( to 30 VDC) Current consumption C models: 15 ma max. --- Leakage current Control output Indicator lamp Switching capacity Residual voltage Operating status (with sensing object approaching) Protective s Ambient temperature Ambient humidity Temperature influence Voltage influence Insulation resistance Dielectric strength Vibration resistance Shock resistance Protective structure Connection method Y models: 2 ma max. (at 0 VAC), 3 ma max. (at 200 VAC) C models: NPN open collector output 12 VDC 0 ma max. (30 VDC max.) Y models: to 200 ma C models: 2 V max. (load current: 200 ma with cable length: 2 m) Y models: Refer to the Specifications C models: Detection indicator (red LED) Y models: Operation indicator (red LED) Weight (Packed state) Approx. 170 g Material Accessories C models: Reverse connection protection, load short protection, surge absorber Y models: None 0 Hz 30 Hz 12 to 2 VDC ( to 30 VDC) ripple (p-p): % max. 0.8 ma max. 3 to 0 ma Operating/Storage: 0 C to 50 C (with no icing or condensation) Operating/Storage: 35% to 95%RH (with no condensation) 3.0 V max. (under load current of 0 ma with cable length of 2 m) D1 models: Operation indicator (red LED), Operation set indicator (green LED) D2 models: Operation indicator (red LED) D1 models: D2 models: NC Surge absorber, short- protection ±20% max. of sensing distance within a temperature range of 0 C to 50 C based on the sensing distance at a temperature of 23 C. E models: ±2.5% max. of sensing distance within a range of ±% of rated power supply voltage Y models: ±1% max. of sensing distance within a range of ±% of rated power supply voltage ±2.5% max. of sensing distance within a range of ±% of rated power supply voltage 50 MΩ min. (at 500 VDC) between current carry parts and case C type: 1,000 VAC, 50/60 Hz for 1 min. ) 00 VAC 50/60 Hz for 1 min between current carrying part and case to 55 Hz, 1.5-mm double amplitude for 2 hours each in X, Y, and Z directions Destruction: 1,000 m/s 2 for times each in X, Y, and Z directions IEC60529 IP67 Pre-wired (standard length: 2 m) Connector Extension s Approx. 270 g Case: Brass, Sensing face: Heat-resistant ABS resin Screw: Brass, Mounting nut: Steel Instruction manual -XD@-N Approx. 160 g -XD@-M1J Approx. 90 g -XD@-M1GJ Approx. 90 g -X8D@-N Approx. 220 g -X8D@-M1J Approx. 160 g -X8D@-M1G Approx. 160 g *1. Use within a range where the green indicator is lit. *2. The response frequencies for DC switching are average values measured on condition that the distance between each sensing object is twice as large as the size of the sensing object and the sensing distance set is half of the maximum sensing distance. D-163
4 Output Circuit Diagram DC 2-wire s Operating status Timing chart Output -XD1-N -X8D1-N -XD1-M1J -XD1-M1GJ -X8D1-M1J -X8D1-M1GJ Non-sensing zone Sensing object Unstable sensing zone (%) 0 80(TYP) Rated sensing distance Setting position Stable sensing zone 0 Lit Not lit Lit Not lit Green Indicator Red Indicator Control output The load can be connected to either the or the 0-V line. (M1J) 1 Brown 3 Terminals A and B are not used. The load can be connected to either the or the 0-V line. (M1GJ) Pin arrangement 1 2 Pin arrangement Terminals B and C are not used. The load can be connected to either the or the 0-V line NC -XD2-N -X8D2-N Non-sensing zone Sensing object Sensing zone (%) 0 0 Rated sensing distance Lit Not lit Red Indicator Control output The load can be connected to either the or the 0-V line. Brown DC 3-wire s Operating status Timing chart Output Brown -XC1 -X8C1 Yes Sensing object No Operate Reset 2.2 Black * Output Red Indicator * current: 0mA max. at 12 V and 200 ma max. at 2 V AC 2-wire s Operating status Timing chart Output -XY1 -X8Y1 Yes Sensing object No Operate Reset Blown Red Indicator D-16 Inductive Sensors
5 Precautions Correct Use Design Effects of Surrounding Metal Provide a minimum distance as shown in the table below between the Sensor and the surrounding metal. l Effects of Surrounding Metal (Unit: mm) -X@ -X8@ D d dia. Item l d D m n Surround- Steel Aluminum Steel Aluminum Mutual Interference When installing two or more face to face or side by side, ensure that the minimum distances given in the following table maintained. m n (1) About the external diameter (d) of a cut chip and the diameter (D) of the sensing surface If the external diameter (d) of a cut chip is two-thirds the diameter (D) of the sensing face as shown in the illustration. (Unit: mm) Length D -X@ 16 -X8@ 28 (2) If cut chips are pressed onto the sending face as shown in the illustration. Mounting Do not tighten the nut with excessive force. A washer must be used with the nut. d D Cut chips Sensing face Pressed Cut chips Mutual Interference (Unit: mm) A Item A B -X@ 0 50 B -X8@ 60 0 Aluminum and Cast Iron Cut Chips A detection signal will not be output if aluminum or cast iron cut chips are stuck to the sensing face. Under the following conditions, however, the proximity sensor may output detection signals, in which case remove the cut chips from the sensing face. Part B Part A 1.The table below shows the tightening torques for part A and part B nuts. In the previous examples, the nut is on the sensor head side (part B) and hence the tightening torque for part B applies. If this nut is in part A, the tightening torque for part A applies instead. 2.The table below shows the value of tightening torques when using toothed washers. Tightening torgues Part A Part B -XC1 -XY1 -X8C1 -X8Y1 Length (mm) Tensile strength (torque) Tensile strength (torque) N m 29 N m N m 39 N m -XD@-@ N m --- -X8D@-@ N m 78 N m Dimensions (Unit: mm) -XC1 -XY1 29 dia M18 x 1 Two toothed lock washer Two tightening nuts 1. -XB1 and -XCI: A 6 dia., 3-conductor, vinyl-insulated round cable (conductor cross-sectional -XY1 A 6 dia., 2-conductor, vinyl-insulated round cable (conductor cross-sectional 2. B, C Type: Detection indicator (red) Y Type: Operation indicator (red) D-165
6 -X8C1 -X8Y1 2 dia M30 x Two toothed lock washer Two tightening nuts 1. -X8B1 and -X8CI: A 6 dia., 3-conductor, vinyl-insulated round cable (conductor cross-sectional -X8Y1 A 6 dia., 2-conductor, vinyl-insulated round cable (conductor cross-sectional 2. B, C Type: Detection indicator (red) Y Type: Operation indicator (red) -XD@-N -X8D@-N 29 dia dia M18 x 1 Two, clamping nuts Toothed washer A 6 dia., 2-conductor, vinyl-insulated round cable (conductor cross-sectional area: 0.5 mm 2 ; insulation diameter: 1.9 mm) is used. Standard length: 2m Cable extension (through a single metal conduit): 200 m max. 2. D1 type: Operation indicator (red); Operation set indicator (green) D2 type: Operation indicator (red) M30 x 1.5 Two, clamping nuts Toothed washer A 6 dia., 2-conductor, vinyl-insulated round cable (conductor cross-sectional area: 0.5 mm 2 ; insulation diameter: 1.9 mm) is used. Standard length: 2m Cable extension (through a single metal conduit): 200 m max. 2. D1 type: Operation indicator (red); Operation set indicator (green) D2 type: Operation indicator (red) Connector relay type (-M1J/M1GJ) M12 x 1 Connector relay type(-m1j/m1gj) M12 x 1 16 dia. 16 dia. Vinyl-insulated round cable of 6 dia. 2 cores conductor cross-sectional area: 0.5 mm 2 ; insulation diameter: 1.9 mm) Standard length: 300 mm Vinyl-insulated round cable of 6 dia. 2 cores conductor cross-sectional area: 0.5 mm 2 ; insulation diameter: 1.9 mm) Standard length: 300 mm Mounting Holes -X@ -X8@ 18.5-mm dia mm dia. F (mm) F ALL DIMENSIS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by To convert grams into ounces, multiply by Cat. No. D028-E2-0-X In the interest of product improvement, specifications are subject to change without notice. D-166 Inductive Sensors
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