PN SitePlayer Web Controller Kit Version 1.5

Transcription

1 Assembly: Make sure all components are inserted from the component side (side with the white lettering) of the printed circuit board (PCB). The circuit board is labeled with the outlines and IDs of all components. Certain parts are polarity sensitive and must be installed correctly. Solder all parts and trim off the excess lead lengths before moving to the next step. PN SitePlayer Web Controller Kit Version 1.5 Controller board for NetMedia s SitePlayer embedded web server module (SitePlayer module not included). Perform remote control via web browser. Controls up to 8 PowerSwitch Tails without additional driver circuits. SitePlayer programmed with SitePlayer project language. Preprogrammed PIC12F683 initializes and sets static IP address through RS-232 DB-9 serial interface. Fits into Hammond 1598ASGYPBK enclosure. Controller requires ma plus 40 ma for each PowerSwitch Tail energized at the same time. We suggest assembling the kit in the following sequence: 1. Separate the ceramic capacitors into two groups. There should be 4 each.01 mf, 50v capacitors marked 103 and 9 each.1 mf, 50v capacitors marked Install the four.01 mf, 50 v ceramic capacitors at locations C7- C10. The body of these parts are marked Install the nine.1 mf, 50v ceramic capacitors at locations C3, C5- C6, C12-C17. The body of these parts are marked Install resistors R1 and R3, 1K ohm (Brn, Blk, Red, Gold). 5. Install resistor R2, 10K ohm (Brn, Blk, Orn, Gold). 6. Install resistor R12, 750 ohm (Vio, Grn, Brn, Gold). 7. Install resistors R4-R11 and R13, 22K ohm (Red, Red, Orn, Gold). 8. Install diode D1 with the banded end toward U5 as marked on the PCB. 1

2 9. Bend the excess lead clipped from D1 into a U and install into the double pads labeled GND. This loop will serve as a convenient test point for ground. 10. Install resistor network RN1. The small dot on the body of the part is pin Carefully bend the 3 leads on the voltage regulator U5 (7805) at a right angle and insert but do not solder them into the three pads. Make sure the hole in the metal tab lines up with the hole on the circuit board. You can use any of a number of methods to secure the part to the circuit board. We normally solder the center lead first and then insert our soldering iron into the hole in the metal tab and solder that to the circuit board. We then solder the remaining two leads. Alternatively you may want to solder the end of the metal tab to the circuit board. In this case, using a Xacto knife, scrape some of the solder mask off of the circuit board to expose a soldering surface. Another method is to install a suitable TO-220 type heat sink. This is recommended when powering more than 3-4 PowerSwitchTails units continuously. 12. Install LEDs D2-D11. Insert the shorter (cathode) lead into the square pad or in the pad toward the flat edge of the component outline. Install the red LED at location D2, the yellow LED at location D11, and the remaining green LEDs at locations D3-D Install U3 and U4. Orient the notch on the part next to the pad labeled pin Install the 8-pin DIP socket at location U2. Orient the notch end of the socket next to the pad labeled pin Install capacitors C1-C2 and C4. Insert the shorter lead into the pad labeled +. Or, mount the banded or negative lead AWAY from the pad labeled Install transistors Q1-Q9. Bend the center lead slightly toward the flat side of the part and insert into the circuit board to match the part s outline as marked on the PCB. Push downward gently on the transistor and solder it close to the circuit board. 17. Install terminal blocks J1, J2, and J4 at their respective locations with the wire slots toward the edge of the PCB. Insert the terminal block and solder only one of the pins. Check the alignment and adjust mounting if necessary by reheating the soldered pin. Be sure the wire entry slots are oriented toward the edge of the PCB before soldering the remaining pins. 18. Install the ICSP/ICD 6-pin.1 in header in location J4. Insert the side with the shorter pins into the PCB and solder. 19. Install the DB9 connector at location J3. Make sure the connector is firmly seated against the PCB before soldering. 20. Install Ethernet connector/filter in location J6. Make sure the connector is firmly seated against the PCB before soldering. 21. The easiest way to install the pins for the SitePlayer Module at location U1 is to insert the headers with the longer pin into the SitePlayer Module (user provided) and then insert the assembly with the short side of the headers into the circuit board. While holding the assembly against the board, solder one or two pins on each connector. Then remove the SitePlayer Module and solder the remaining pins. 22. Check your work and make sure all solder joints are good. Retouch if necessary 23. Finally, insert U2 (PIC 12F683) into its socket. Be sure to align the notch on the part with the notch on the socket. Testing: The Microchip PIC12F683 is preprogrammed to run a configuration menu on power up. The configuration menu allows you to enter an IP address and a site name for the SitePlayer. Upon exiting the configuration menu (option 3) the IP address and the site name is first saved to the PIC s EEROM and then sent to the SitePlayer module. 1. Connect a 7-12vdc power supply or AC-DC power adapter to J1. Connect the minus (-) lead to J1-GND and the positive (+) lead to J1-+IN. 2. The red LED D2 will confirm power to the circuit board. 3. Connect a PC running a terminal program such as HyperTerminal to J3. Set communication parameters to 9600 baud, 8 data bits, no parity, 1 stop bit (96008N1). 2

3 4. Press and release Reset switch SW1 and the configuration menu will appear on the PC monitor. IP addr: Sitename: Powerswitchtail Enter: 1 to change addr. 2 to change sitename. 3 to exit. The SitePlayer is then programmed to those settings. Therefore, the Controller remembers these parameters when power is turned off. 4. The PIC12F683 or compatible MCU can be programmed to poll the IO pins of the SitePlayer module and execute a program which then sends additional commands to the SitePlayer module or out the serial port. 5. Pin IO7 is accessible on connector J4 and can be used to sense an input condition. Notes: 5. Press 1 to enter an IP address. This information is stored at SitePlayer memory locations 0FFE6h, 0FFE7h, 0FFE8h and 0FFE9h. 6. Press 2 to enter a site name consisting of up to 15 characters. This data is stored at SitePlayer memory location 0000h through 000Eh 7. Press 3 to exit the menu. The menu will time out after 10 seconds if no key is pressed. 8. Connect your local area network to J6. Yellow LED D11 will light to confirm a valid network connection. 1. Connect PowerSwitch Tails to connector J2. Use hook up wire to connect the +5v pin on J2 to the + terminal of the PowerSwitch Tail. Then connect the IO pin on J2 to the terminal of the PowerSwitch Tail. The PowerSwitch Tail should energize when the corresponding SitePlayer pin is low. 2. To use the SitePlayer Serial Demo program with the Controller Board, remove U2 and jumper pin 2 to pin 6 and pin 3 to pin 5 with short pieces of solid wire. Then connect your PC to J3 with a serial cable and run the Demo program on the PC. 3. When power is applied to the Controller board, the PIC runs the configuration menu. If you do not make changes to the configuration menu, the menu will time out and the IP address and site name saved in the PIC s EEROM is copied to the SitePlayer. For assistance, please contact us at support@powerswitchtail.com. Soft copy of this and related documents can be found at Our liability is limited to the purchase price of this product only. By using this product you agree that PowerSwitchTail.com, LLC can not be held liable for any damages or injuries resulting from use or repairs. 3

4 Parts List Product: PN SitePlayer Web Controller Kit Revision: v1.5 Date: 2/19/2011 ID Description C1 Capacitor, Electrolytic, 47mf, 16V C2 Capacitor, Electrolytic, 47mf, 16V C3 Capacitor, Ceramic,.1mf, 50v, Z5U (104) C4 Capacitor, Electrolytic, 47mf, 16V C5 Capacitor, Ceramic,.1mf, 50v, Z5U (104) C6 Capacitor, Ceramic,.1mf, 50v, Z5U (104) C7 Capacitor, Ceramic,.01mf, 50v, Z5U (103) C8 Capacitor, Ceramic,.01mf, 50v, Z5U (103) C9 Capacitor, Ceramic,.01mf, 50v, Z5U (103) C10 Capacitor, Ceramic,.01mf, 50v, Z5U (103) C11 Not assigned C12 Capacitor, Ceramic,.1mf, 50v, Z5U (104) C13 Capacitor, Ceramic,.1mf, 50v, Z5U (104) C14 Capacitor, Ceramic,.1mf, 50v, Z5U (104) C15 Capacitor, Ceramic,.1mf, 50v, Z5U (104) C16 Capacitor, Ceramic,.1mf, 50v, Z5U (104) C17 Capacitor, Ceramic,.1mf, 50v, Z5U (104) D1 Rectifier, 1N4001, 50v, 1 amp D2 LED, 3mm, Hi-eff Red Transparent D3 LED, 3mm, Green Transparent D4 LED, 3mm, Green Transparent D5 LED, 3mm, Green Transparent D6 LED, 3mm, Green Transparent D7 LED, 3mm, Green Transparent D8 LED, 3mm, Green Transparent D9 LED, 3mm, Green Transparent D10 LED, 3mm, Green Transparent D11 LED, 3mm, Yellow Transparent J1 Terminal Block, 3.08mm, 2 position J2 Terminal Block, 3.08mm, 16 position J3 Connector, DB9, Right Angle PCB Female J4 Terminal Block, 3.08mm, 2 position ID J5 J6 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 RN1 SW1 U1 U2 U3 U4 U5 Description Connector Header,.1 in, 6 position Filter, Ethernet 10base-T, PCA EPJ9372A Resistor, 1K ohm, 10%, 1/4w (Brn, Blk, Red, Gold) Resistor, 10K ohm, 10%, 1/4w (Brn, Blk, Orn, Gold) Resistor, 1K ohm, 10%, 1/4w (Brn, Blk, Red, Gold) Resistor, 750 ohm, 10%, 1/4w (Vio, Grn, Brn, Gold) Res Network, 9 res 820 ohm, 10 pin SIP Switch Tact 6mm Rt Angle (Reset) Site Player Module (user provided) MCU, PIC12F683-I/P, Preprogrammed Darlington Transistor Array, 8 NPN, ULN2803A Transceiver, ST232CN Voltage Regulator, 5v, 1 amp, UA7805C Circuit Board, SitePlayer Web Controller Socket, 8 pin DIP Connector Header,.1 in, 9 position (2 each, for SitePlayer Module) 4

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