Material Handling Drive and Motor Solutions for Material Handling

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1 Material Handling Drive and Motor Solutions for Material Handling 1

2 Whether your focus is factory cranes, warehouses or airport baggage handling systems, the flexibility and performance of Emerson s drive and motor technologies gives you the freedom to create more efficient, faster and smoother material handling solutions 2

3 Today s lean supply chains, apply competing demands to logistics organisations, requiring increased throughput while minimising the environmental impact and rising energy costs. For warehousing, factory cranes and baggage handling equipment, Emerson s drive and motor technologies can significantly improve the energy and operational performance of your material handling systems in several key areas. Leroy-Somer s Dyneo motor range offers reduced motor dimensions and weight, along with much higher energy efficiency than traditional AC motors; this is achieved through the use of patented permanent magnet motor technology. Energy Saving Technology Control Techniques drives provide high performance motor control, integrated positioning and flexible communications to simplify system integration. Power system options can also enhance energy efficiency through common DC bus and Active Front End (AFE) systems that return stored energy back to the mains supply during system braking

4 Emerson s global networks of drive and motor engineering centres have a long tradition of providing local expert engineering and support services for our high performance closed loop motor control systems 4

5 Emerson s Proven Success in Material Handling Logistex Warehouse crane systems UK Equipment Supplied Profibus connected AC drive solutions for Logistex high speed crane systems. Benefits Integrated programmable controllers and open Ethernet and Fieldbus systems enable easy integration with other automation components. This combined with high performance closed loop motor control give Logistex a competitive performance advantage. Our applications are many and varied and therefore require maximum flexibility to enable the development of bespoke solutions. We choose Unidrive SP drives for their versatility, both in terms of the one drive being able to control open loop, closed loop and servo motors and their standard connection to the key PLC vendor products Andy Branch, Engineering Director, Logistex Mercedes - Small components storage system Germany Equipment Supplied Control Techniques supplied the drives for the warehouse system, which accommodates around 10,000 different components within four magazines. Two vehicles are used, each fitted with four drives, giving full 3 axis servo control. Benefits A flexible, open drive philosophy combined with high performance open loop, closed loop or servo motor control. We like the flexibility and openness of the drives range. It enabled us to use standard equipment for all relevant applications; our experience has shown that the system is very reliable and also very flexible in its configuration Mr Wagner, Technical Engineer, Mercedes Parkburn Precision Handling Systems UK Equipment Supplied Turntable & loading tower system equipped with a Leroy-Somer cast iron AC FLSC motor fitted with FCPL brake, combined with Control Techniques Unidrive SP. Benefits The precise, smooth speed and tension control capabilities significantly reduce the risk of damaging the product, whilst increasing the system s operational flexibility

6 Performance Products for Material Handling High Performance AC and Servo Drive Range Unidrive SP Panel Mount kW to 132kW High performance control of AC, servo and linear motors Up to three universal option modules for: PLC and motion control including S-ramp Ethernet and fieldbus communications Extra encoder feedback channels, compatible with laser feedback sytems Extra I/O Energy efficient drive systems: Low losses, up to 98% efficiency Flexible DC bus systems Active front end mode for energy recovery AC Motor with DC Brake LS/FLS-FCPL brake motors up to 5000Nm Designed for harsh environments Single or multi-speed motors IP 55 or 56 Special voltage on request Wear detector Brake release detection Air gap detection Anti-condensation heaters Heavy Duty Encoder Compact, Dynamic Servo Drives Digitax ST Nm to 16Nm (48Nm peak) 4 levels of integrated programmable intelligence, for single axis point-to-point motion through to coordinated multi-axis systems 300% overload for dynamic applications Connectivity with EtherCAT, SERCOS, PROFIBUS DP, CANopen and standard Ethernet 6

7 Helical Bevel Gears ORTHOBLOC sizes up to 14, 500 Nm Modularity & flexibility Integral motor mounting Universal mounting with IEC motor Input shaft mounting Large choice of mounting arrangements : foot, flange, face Hollow shaft or hollow shaft with shrink disk AC & Dyneo PM motors AC : speed & torque control AC : start /stop management Dyneo : energy savings Dyneo : compact and weight savings Compact Dynamic Servo Motor Range Unimotor hd and Unimotor fm Nm to 73.2Nm (219N peak) High peak torque, low inertia motor range Optimised for highly dynamic point-to-point packaging applications Perfectly matched to Unidrive SP and Digitax ST servo drives High performance position and registration control SM-Applications Plus & SM Register for Unidrive SP and Digitax ST drives Zero space, click-in option control modules High performance processor with fast position loop and synchronous access to internal drive variables Fast drive-to-drive networking for distributed control systems Ethernet connectivity for easy access and remote diagnostics Fast S-ramp for smooth positioning 7

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