INSTALLATION INSTRUCTIONS

Transcription

1 INSTALLATION INSTRUCTIONS Accessory S P/N 08L33-SZN-200 Application 2010 ZDX Publications No. BII Issue Date FEB 2010 PARTS LIST 2 Sport boards Right front end cap Left rear end cap Left center trim Right rear end cap Right center trim Left bracket A Left under cover Right bracket A Right under cover 2 Left brackets B Left front end cap 2 Right brackets B 12 Flange bolts, 8 x 20 mm 2010 American Honda Motor Co., Inc. All Rights Reserved. BII (1002) 08L33-SZN of 12

2 14 Square head bolts 14 Flange nuts 2 EPT sealers 4 Wire ties TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Stubby phillips screwdriver Torque wrench 8 mm, 10 mm, and 13 mm Sockets 10 mm Wrench Plastic trim tool T/N SILTL10 Isopropyl alcohol Shop towel Needle-nose pliers Ratchet Scissors Diagonal cutters Illustration of the Sport Running Boards on the Vehicle 12 Push nuts RIGHT SPORT RUNNING 8 Self-tapping screws 8 Spring nuts SPORT RUNNING AX 4 Clip nuts INSTALLATION 4 Bolts Client Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers. NOTE: Do not damage the body paint finish. Clean and wax the area to be covered with a high quality paste wax. Before removing parts from the vehicle, note their locations and how they are installed so they can be reinstalled in the original positions. 2 of 12 BII (1002) 2010 American Honda Motor Co., Inc. All Rights Reserved.

3 1. Make sure you have the anti-theft code for the audio unit and the navigation system if equipped, then write down the radio station presets. 2. Disconnect the negative cable from the battery. 3. Remove five self-tapping screws that secure the left rear inner fender. DOOR INNER FENDER BOLT AX 6. Open the left front door and left rear door. 7. Remove the left front side sill trim (four self-tapping screws and three clips). 5 SELF-TAPPING SCREWS AX SIDE SILL 4. Remove the four spring nuts shown. INNER FENDER SIDE SILL INNER FENDER 4 SPRING NUTS AX 4 SELF-TAPPING SCREWS SIDE SILL 5. Under the vehicle, remove three bolts shown. SIDE SILL CX 2010 American Honda Motor Co., Inc. All Rights Reserved. BII (1002) 3 of 12

4 8. Remove the two spring nuts from the front side sill trim. 10. Using a plastic trim tool, release the rear of the left rear side sill trim (one clip) and remove the clip from the left rear side sill trim. GROMMET PLASTIC TOOL GROMMET SPRING NUT DOOR DOOR SIDE SILL BX Slide. 13 S 9. Cut off four pins on the left front side sill trim cover as shown and remove the left front side sill trim cover (one self-tapping screw). SELF-TAPPING SCREW SIDE SILL 4 PINS PANEL PLASTIC TOOL SIDE SILL SIDE SILL EX 11. Remove the left rear side sill trim (thirteen clips). 12. Using a plastic trim tool, remove one clip grommet. Install the clip removed in step 10 to the clip grommet. SIDE SILL Cut off BX 4 of 12 BII (1002) 2010 American Honda Motor Co., Inc. All Rights Reserved.

5 13. Using diagonal cutters, cut off the four pins from the left rear side sill trim cover. Remove the left rear side sill trim cover (one self-tapping screw). 15. Remove the thirteen clips from the vehicle panel. Turn the clips 45 to remove them. SIDE SILL PANEL SELF-TAPPING SCREW 4 PINS S SIDE SILL Cut off AX 14. Remove the two stops from the left rear side sill trim BX 16. Remove the left front side step trim (two retaining tabs and four clips). SIDE SILL SIDE STEP 4 S 2 STOPS AX 2 RETAINING TABS AX 2010 American Honda Motor Co., Inc. All Rights Reserved. BII (1002) 5 of 12

6 17. Pull away the weatherstrip and remove the left kick panel (one cap, three hooks, one clip, and unplug the vehicle connector if equipped). 19. Install two clip nuts to the vehicle under cover. UNDER WEATHERSTRIP Pull away. CAP KICK PANEL NUT 3 HOOKS If equipped BX CX 20. Install twelve of the thirteen clips (removed in step 15) to the left center trim. Installing the Center Trim 18. Locate the two holes in the vehicle under cover. Using scissors to cut slits in the vehicle under cover in the area shown. CENTER UNDER 12 S BX VIEWED FROM BELOW SCISSORS UNDER Cut. HOLE Cut CX 6 of 12 BII (1002) 2010 American Honda Motor Co., Inc. All Rights Reserved.

7 21. Install the two stops (removed in step 14) to the left center trim. CENTER 25. In the kick panel area on each side of the vehicle, locate the vehicle 2-pin connector taped to the vehicle harness. Remove the tape to free each connector. NOTE: On the passenger s side, there are two vehicle 2-pin connectors. Locate the one taped to the vehicle harness under the dashboard (it is difficult to see). Check the wire colors (pink and blue) of the 2-pin connector to verify that you have the correct connector. Driver s Side: TAPE Remove. STOP AX 22. Install the left center trim to the vehicle panel with twelve clips. HOLE GROMMET INNER FENDER CENTER PANEL Passenger s Side: 2-PIN (PINK AND BLUE WIRES) GROMMET Remove. PANEL 2-PIN (PINK AND BLUE WIRES) TAPE Remove. 12 S CENTER Do not plug into this connector AX 23. Remove the vehicle grommet from the vehicle panel. 24. Route the left center trim harness through the hole in the vehicle panel, and seat the grommet in the hole American Honda Motor Co., Inc. All Rights Reserved. BII (1002) 7 of 12

8 26. Remove one clip and lift the floor carpet. Route the center trim harness forward along the vehicle harness. Remove the dummy connector from the vehicle 2-pin connector (pink and blue wire) you located in step 25, and plug the center trim harness 2-pin connector to the vehicle 2-pin connector. Driver s Side: 27. Secure the 2-pin connector and left center trim harness to the vehicle harness with two wire ties. Driver s Side: 2-PIN 2-PIN DUMMY WIRE TIE EPT SEALER PANEL AX 2-PIN CENTER FLOOR CARPET Lift. Passenger s Side: 2-PIN S Passenger s Side: 2-PIN DUMMY WIRE TIE PANEL FLOOR CARPET Lift. CENTER 2-PIN EPT SEALER 28. Using isopropyl alcohol on a shop towel, thoroughly clean the area where the EPT sealer will attach. 29. Secure the left center trim harness to the vehicle panel with one EPT sealer as shown. 8 of 12 BII (1002) 2010 American Honda Motor Co., Inc. All Rights Reserved.

9 Installing the Sport Running Board 30. Install four spring nuts to four brackets on the left center trim. 32. Loosely secure two left brackets B to the vehicle frame with four 8 x 20 mm flange bolts. The brackets are marked left. Make sure to install the flange bolts in the correct position and orientation. 4 BRACKETS CENTER BRACKET B 4 SPRING NUTS CENTER 4 FLANGE BOLTS, 8 x 20 mm 4 BRACKETS BX VIEW FROM UNDER THE FLANGE BOLT INSTALLATION HOLES 31. Loosely secure the left bracket A to the vehicle frame with two 8 x 20 mm flange bolts. The bracket is marked left. Make sure to install the flange bolts in the correct position and orientation. FRAME AX BRACKET A 33. Reinstall the left front side sill trim cover (removed in step 9) to the left front end cap with one self-tapping screw, and three push nuts. Use an 8 mm socket to install the push nuts. Make sure to install the push nuts in the correct direction. 8 mm SOCKET PUSH NUT SIDE SILL 2 FLANGE BOLTS, 8 x 20 mm AX SELF-TAPPING SCREW 3 PINS 3 PUSH NUTS CX 2010 American Honda Motor Co., Inc. All Rights Reserved. BII (1002) 9 of 12

10 34. Install the two clips (removed in step 7) to the left front end cap. 37. Install two clips (removed in step 10 and 15) to the left rear end cap. 4 SPRING NUTS 2 S 2 SPRING NUTS CX 35. Install the two spring nuts (removed in step 8) to the left front end cap. 36. Reinstall the left rear side sill trim cover (removed in step 13) to the left rear end cap with one self-tapping screw and three push nuts. Use an 8 mm socket to install three push nuts. Make sure to install the push nuts in the correct direction. 8 mm SOCKET PUSH NUT SIDE SILL AX 38. Install four spring nuts (removed in step 4) to the left rear end cap. 39. Insert three square head bolts into each channel of the sport running board. CHANNEL 3 PUSH NUTS 3 PINS SQUARE HEAD BOLT SQUARE HEAD BOLT (Install three into each channel.) AX SELF-TAPPING SCREW CX 10 of 12 BII (1002) 2010 American Honda Motor Co., Inc. All Rights Reserved.

11 40. Insert one bullet tab on the left front end cap into the sport running board and rotate the left front end cap as shown. 44. Install the sport running board to the left bracket A and the two left brackets B by inserting the six square head bolts into the holes in the brackets. Install one flange nut to each square head bolt, and torque the flange nuts to 27 N m (20 lbf ft). Rotate. BRACKET B BRACKET A SPORT BULLET TAB 2 BULLET TABS 2 BULLET TABS SQUARE HEAD BOLT 6 FLANGE NUTS Rotate. FLANGE NUT BX 45. Torque the flange bolts (installed in step 31 and 32) to 27 N m (20 lbf ft). BULLET TAB AX 46. Secure the front of the sport running board to the vehicle with the two clips installed in step 34, and four self-tapping screws removed in step Secure the left front end cap to the sport running board with two bullet tabs. 42. Insert one bullet tab on the left rear end cap and rotate the left rear end cap as shown. 43. Secure the left rear end cap to the sport running board with two bullet tabs. (reused) INNER FENDER 4 SELF-TAPPING SCREWS (reused) CX 2010 American Honda Motor Co., Inc. All Rights Reserved. BII (1002) 11 of 12

12 47. Secure the rear of sport running board to the vehicle with the two clips installed in step 37, and the five self-tapping screws removed in step 3. INNER FENDER 49. Insert one square head bolt into the rear channel of the sport running board. SQUARE HEAD BOLT SQUARE HEAD BOLT UNDER FLANGE NUT UNDER SELF-TAPPING SCREW (reused) CX 48. Install the left under cover to the sport running board. FLANGE NUT 5 BOLTS 4 SELF- TAPPING SCREWS Hook. VIEWED FROM BELOW SELF-TAPPING SCREW INSTALLATION HOLES CROSS SECTION UNDER UNDER CX BOLT INSTALLATION HOLE FLANGE NUT INSTALLATION HOLE UNDER BX 50. Secure the left under cover to the vehicle with four self-tapping screws, five bolts, and one flange nut. 51. Repeat steps 3 through 50 to install right sport running board to the passenger s side of the vehicle. 52. Check that all wire harnesses are routed properly and all connectors are plugged in. 53. Reinstall all removed parts. 54. Reconnect the negative cable to the battery. 55. Enter the anti-theft code for the audio and navigation system if equipped, and reset the radio station presets. 56. Reset the clock. 12 of 12 BII (1002) 2010 American Honda Motor Co., Inc. All Rights Reserved.