FRONT & REAR AXLE KIT MISCELLANEOUS MODELS X510-7 FEBRUARY Supersedes X510-7DSD dated December 1984
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1 FRONT & REAR AXLE KIT MISCELLANEOUS MODELS X510-7 FEBRUARY 1999 Supersedes X510-7DSD dated December 1984
2 Table of Contents General Information... 1 Axle Kits... 2 Model 44 /216 Rear Avanti Sports Car Exploded View... 4 Parts Listing... 5 Variable Parts Listing... 5 Bill of Material Listing... 6 Model 44 /216 Rear Checker Cab Exploded View... 8 Parts Listing... 9 Bill of Material Listing... 9 Model 30 /181 Front Converter Exploded View Parts Listing Bill of Material Listing Model 44 /216 Front Converter Exploded View Parts Listing Bill of Material Listing Variable Parts Listing Model 44 /216 ICA Excalibur Exploded View Bill of Material Listing Parts Listing Variable Parts Listing How To Identify A Spicer Axle General Information All Spicer Carrier Type axles are identified with a manufacturing date (1) and Bill of Material number (2) stamped on the right or left hand tube on driving axles. The Bill of Material number may also be found on the carrier in some models as shown in illustration (2A). For independent front suspension (IFS) axles, the B/M number may be located at one of three locations: 1). A vertically positioned tag near the center of the right hand side support arm, 2) stamped into the left hand side support arm (opposite end of the camber adjuster), or 3) stamped into the "nose end" of the axle carrier. The location of the information will depend on the manufacturing date of the axle. The axle model number will be cast into one of the webs as shown (3), or it can be on the nose. Each axle contains a gear ratio tag (4), and if the axle is equipped with a limited slip differential, it will have a tag specifying the type of limited slip lubricant to be used (5). Refer to the appropriate model number section for parts identification and a breakdown of the Bill of Material DANA CORPORATION 1
3 Light Axle Kits DIFFERENTIAL CASE KIT SHAFT ASSEMBLY KIT DRIVE PINION & GEAR ASSEMBLY KIT DIFFERENTIAL CASE ASSEMBLY KIT CARRIER COVER KIT DIFFERENTIAL INNER PARTS KIT 2
4 Model 44 /216 Rear Axles for Avanti Sports Car 3
5 Model 44 /216 Rear Axles - Avanti Exploded View X
6 Model 44 /216 Rear Axles - Avanti Parts Listing ITEM NO. PART NUMBER DESCRIPTION 1 (3) Carrier 2 (1) Drive Pinion & Gear Assembly 3 (2) KIT Inner Pinion Bearing (2) PKG Pinion Shim (inc. items 4, 5, 6, 8) (2) PKG Differential & Pinion Shim (inc. items 4, 5, 6, 8, 21) 4 Shim Drive Pinion Adjusting 5 Shim Pinion Bearing Adjusting 6 KIT Outer Pinion Bearing 7 (2) 8 Slinger Outer Pinion Bearing 9 Seal Pinion Oil 10 (2) (5) End Yoke Assembly 11 Washer Pinion Nut 12 Pinion Nut 13 (5) Companion Flange Assembly (2) KIT Carrier Cover 14 Carrier Cover 15 Gasket Carrier Cover 16 Plug Carrier Cover 17 Bolt Carrier Cover (qty 10) 18 (3) Cap Differential Bearing 19 (3) Bolt Differential Bearing Cap 20 (2) KIT Differential Bearing 21 (2) PKG Differential Bearing Shim 22 (1) Case Differential 23 Bolt Drive Gear (qty 10) ITEM NO. PART NUMBER DESCRIPTION 24 Pinion Differential 25 Gear Differential 26 Thrustwasher Differential Pinion 27 Thrustwasher Differential Gear 28 Shaft Differential Pinion 29 Lock Differential Shaft 30 Bolt Brake Mounting 31 Nut Brake Mounting (2) KIT Rear Axle Shaft (inc. items 32, 33, 34, 35, 36, 37) (2) KIT Unit Bearing & Seal (inc. items 32, 33, 34, 35, 36) 32 Seal Inboard Shaft 33 Retainer Ring Wheel Bearing 34 Wheel Bearing Assembly 35 (3) Seal Outboard Shaft 36 Retainer Oil Seal 37 Shaft Axle Flanged Drive 38 (1) Case Differential 39 Gear Differential 40 Shaft Differential 41 Snap Ring 42 Spacer Differential Gear (dished) 43 Plate Differential 44 Disc Differential 45 Plate Diff. (selective thickness) 46 Clip Differential Clutch Retainer (1) See "Bill of Material Table" (2) See "Variable Parts Table" (3) Contact Vehicle Manufacturer. (4) Not Sold Separately. (5) See Spicer U-Joint Catalog J300P-10 for part number and additional parts. Variable Parts Listing Kits & Parts - Use With All Applications Description & Item Number Bills of Material (Refer to "Exploded View") KIT Inner Pinion Bearing X X X 2 PKG Pinion Shim X X 3 PKG Differential & Pinion Shim X X 4 KIT Outer Pinion Bearing X X X 5 End Yoke Assembly X X X 6 KIT Differential Bearing X X X 7 PKG Differential Bearing Shim X X X 8 KIT Carrier Cover X X 9 KIT Rear Axle Shaft X X X 10 KIT Unit Bearing & Seal X 5
7 Model 44 /216 Rear Axles - Avanti Bill of Material Listing X510-7 Bill of Material Axle Axle Kits Shaft & Joint Assy. Diff. Ring Gear & Differential Right Hand Left Hand Ratio Type Pinion Kit (6) Case Assy. Inner Parts Case Kit Shaft Assy. Shaft Assy. Kit (7) Kit Avanti Sports Car Standard X X X X 27665X 27665X Trac Lok X X X X 27665X 27665X Standard X X X X 27665X 27665X Trac Lok X X X X 27665X 27665X Standard X X X X 27665X 27665X Trac Lok X X X X 27665X 27665X Avanti Sports Car Standard X X X X 27665X 27665X Trac Lok X X X X 27665X 27665X Standard X X X X 27665X 27665X Trac Lok X X X X 27665X 27665X 1985 Avanti Sports Car Trac Lok X 72400X X X X Trac Lok X 72405X X X X Trac Lok X 72405X X X X 6 (6) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (7) See Differential Case Assy Kits in XGI Catalog for spline data & ratios.
8 Model 44 /216 Rear Axles for Checker Cab 7
9 Model 44 /216 Rear Axles - Checker Cab Exploded View X
10 Model 44 /216 Rear Axles - Checker Cab Parts Listing ITEM NO. PART NUMBER DESCRIPTION 1 (3) Housing Axle Service 2 (1) Drive Pinion & Gear Assembly X KIT Inner Pinion Bearing X PKG Pinion Shim X (inc. items 4, 5, 6, 8) PKG Differential & Pinion Shim (inc. items 4, 5, 6, 8, 21) 4 Shim Drive Pinion Adjusting 5 Baffle Pinion Bearing 6 Shim Pinion Bearing Adjusting X KIT Outer Pinion Bearing 8 Slinger Outer Pinion Bearing 9 Seal Pinion Oil X (5) End Yoke Assembly 11 Washer Pinion Nut 12 Pinion Nut 13 (5) Companion Flange Assembly X KIT Carrier Cover (inc. 14,15,16,17) 14 Carrier Cover 15 Gasket Carrier Cover 16 Plug Carrier Cover 17 Bolt Carrier Cover (qty 10) 18 (3) Cap Differential Bearing 19 (3) Bolt Differential Bearing Cap X KIT Differential Bearing X PKG Differential Bearing Shim 22 (1) Case Differential 23 Bolt Drive Gear (qty 10) ITEM NO. PART NUMBER DESCRIPTION 24 Pinion Differential 25 Gear Differential 26 Thrustwasher Differential Pinion 27 Thrustwasher Differential Gear 28 Shaft Differential Pinion 29 Lock Differential Shaft 30 Bolt Brake Mounting 31 Nut Brake Mounting X KIT Rear Axle Shaft X (inc. items 32, 33, 34, 35, 36, 37) KIT Unit Bearing & Seal (inc. items 32, 33, 34, 35, 36) 32 Seal Inboard Shaft 33 Retainer Ring Wheel Bearing 34 Wheel Bearing Assembly 35 (3) Seal Outboard Shaft 36 Retainer Oil Seal 37 Shaft Axle Flanged Drive 38 (1) Case Differential 39 Gear Differential 40 Shaft Differential 41 Snap Ring 42 Spacer Differential Gear (dished) 43 Plate Differential 44 Disc Differential 45 Plate Diff. (selective thickness) 46 Clip Differential Clutch Retainer (1) See "Bill of Material Table" (2) See "Variable Parts Table" (3) Contact Vehicle Manufacturer. (4) Not Sold Separately. (5) See Spicer U-Joint Catalog J300P-10 for part number and additional parts. Bill of Material Bill of Material Listing Axle Axle Kits Shaft & Joint Assy. Diff. Ring Gear & Differential Right Hand Left Hand Ratio Type Pinion Kit (6) Case Assy. Inner Parts Case Kit Shaft Assy. Shaft Assy. Kit (7) Kit Checker Cab Standard X X X X 27360X 27360X Trac Lok X X X X 27360X 27360X Standard X X X X 27360X 27360X Trac Lok X X X X 27360X 27360X Trac Lok X X X X 27360X 27360X (6) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (7) See Differential Case Assy Kits in XGI Catalog for spline data & ratios. 9
11 Notes X
12 Model 30 /181 Front Axles for Converters 11
13 Model 30 /181 Front Axles - Converters Exploded View X
14 Model 30 /181 Front Axles - Converters Parts Listing ITEM NO. PART NUMBER DESCRIPTION 1 (3) Housing Axle Service 2 (1) Drive Pinion & Gear Assembly 3 Slinger Inner Pinion Bearing X KIT Inner Pinion Bearing X PKG Pinion Shim X (inc. items 3, 5, 6, 9) PKG Differential & Pinion Shim (inc. items 4, 5, 6, 8, 22) 5 Shim Drive Pinion Adjusting 6 Baffle Pinion Bearing 7 Shim Pinion Bearing Adjusting X KIT Outer Pinion Bearing 9 Slinger Outer Pinion Bearing 10 Seal Pinion Oil X (5) End Yoke Assembly 12 Washer Pinion Nut 13 Pinion Nut 14 (5) Companion Flange Assembly X KIT Carrier Cover (inc. 15,16,17,18) 15 Carrier Cover 16 Gasket Carrier Cover 17 Plug Carrier Cover 18 Bolt Carrier Cover (qty 10) 19 (3) Cap Differential Bearing 20 (3) Bolt Differential Bearing Cap X KIT Differential Bearing X PKG Differential Bearing Shim 23 (1) Case Differential 24 Bolt Drive Gear (qty 10) 25 Pinion Differential 26 Gear Differential 27 Thrustwasher Differential Pinion 28 Thrustwasher Differential Gear 29 Shaft Differential Pinion 30 Lock Differential Shaft 31 Seal & Guide Tube KIT Right Hand Knuckle (32,33,34,35,36,37,38,39,40,41,42) X X KIT Left Hand Knuckle (32,33,34,35,36,37,38,39,40,41,42) KIT Socket (inc. 32, 33, 34, 35, 36, 37, 38) ITEM NO. PART NUMBER DESCRIPTION 32 Nut Hex Slotted 33 Cotter Pin 34 Adjusting Split Ring 35 Socket Assembly Upper 36 Nut Hex Jam 37 Socket Assembly Lower 38 Snap Ring 39 Bolt Hex (qty 6) 40 Stop Screw 41 Jam Nut 42 Knuckle Assembly 43 Nut - Hex Slotted 44 Cotter Pin 45 Tie Rod Assembly 46 Shaft & Joint Assembly 5-260X U-Joint Kit X KIT Spindle Seal & Bearing X (inc. items 47, 48, 49, 50, 51) KIT Spindle (inc. items 47, 48, 49, 50, 51, 52) 47 Slinger Spindle Yoke (pressed on if used) 48 Oil Seal 49 Spacer Wheel Bearing Spindle 50 Oil Seal Block Vee 51 Needle Bearing Assembly 52 Wheel Bearing Spindle 53 Nut Brake Mounting 54 Oil Seal 55 KIT Inner Wheel Bearing 56 Wheel Hub 57 KIT Outer Wheel Bearing 58 Lockwasher Wheel Bearing 59 Nut Wheel Bearing 60 Lockwasher Wheel Bearing Nut 61 Gasket Drive Flange 62 Flange Axle Drive 63 Snap RIng 64 Hub Cap 65 Nut 66 Lockwasher 67 Stud (1) See "Bill of Material Table" (2) See "Variable Parts Table" (3) Contact Vehicle Manufacturer. (4) Not Sold Separately. (5) See Spicer U-Joint Catalog J300P-10 for part number and additional parts. 13
15 Model 30 /181 Front Axles - Converters Bill of Material Listing X510-7 Bill of Material Axle Axle Kits Shaft & Joint Assy. Diff. Ring Gear & Differential Right Hand Left Hand Ratio Type Pinion Kit (6) Case Assy. Inner Parts Case Kit Shaft Assy. Shaft Assy. Kit (7) Kit Courier, Mazda, Toyota, Datsun, Mini Pickups Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X 14 (6) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (7) See Differential Case Assy Kits in XGI Catalog for spline data & ratios.
16 Model 44 /216 Front Axles for Converters 15
17 Model 44 /216 Front Axles - Converters Exploded View X
18 Model 44 /216 Front Axles - Converters Parts Listing ITEM NO. PART NUMBER DESCRIPTION 1 (3) Housing Axle Service 2 (1) Drive Pinion & Gear Assembly 3 Slinger Inner Pinion Bearing X KIT Inner Pinion Bearing X PKG Pinion Shim X (inc. items 3, 5, 6, 7, 9) PKG Differential & Pinion Shim (inc. items 3, 5, 6, 7, 9, 21, 22) 5 Shim Drive Pinion Adjusting 6 Baffle Pinion Bearing 7 Shim Pinion Bearing Adjusting X KIT Outer Pinion Bearing 9 Slinger Outer Pinion Bearing 10 Seal Pinion Oil X (5) End Yoke Assembly 12 Washer Pinion Nut 13 Pinion Nut 14 (5) Companion Flange Assembly X KIT Carrier Cover (inc. 15,16,17,18) 15 Carrier Cover 16 Gasket Carrier Cover 17 Plug Carrier Cover 18 Bolt Carrier Cover (qty 10) 19 (3) Cap Differential Bearing 20 (3) Bolt Differential Bearing Cap X KIT Differential Bearing X PKG Differential Bearing Shim 23 (1) Case Differential 24 Bolt Drive Gear (qty 10) 25 Pinion Differential 26 Gear Differential 27 Thrustwasher Differential Pinion 28 Thrustwasher Differential Gear 29 Shaft Differential Pinion 30 Lock Differential Shaft 31 Seal & Guide Tube (3) KIT Right Hand Knuckle (32,33,34,35,36,37,38,39,40,41,42) (3) KIT Left Hand Knuckle (32,33,34,35,36,37,38,39,40,41,42) X KIT Socket (inc. 32, 33, 34, 35, 36, 37, 38) 32 Nut Hex Slotted 33 Cotter Pin 34 Adjusting Split Ring 35 Socket Assembly Upper 36 Nut Hex Jam 37 Socket Assembly Lower ITEM NO. PART NUMBER DESCRIPTION 38 Snap Ring 39 Stop Screw 40 Jam Nut 41 Knuckle Assembly 42 Nut - Hex Slotted 43 Cotter Pin 44 Tie Rod Assembly 45 Shaft & Joint Assembly 5-297X U-Joint Kit (2) KIT Spindle Seal & Bearing (inc. items 47, 48, 49, 50, 51) (2) KIT Spindle (inc. items 47, 48, 49, 50, 51, 52) 46 Slinger Spindle Yoke (pressed on if used) 47 Oil Seal 48 Spacer Wheel Bearing Spindle 49 Oil Seal Block Vee 50 Needle Bearing Assembly 51 Wheel Bearing Spindle 52 Nut Brake Mounting 53 Oil Seal 54 (2) KIT Inner Wheel Bearing 55 Wheel Hub 56 (2) KIT Outer Wheel Bearing 57 Lockwasher Wheel Bearing 58 Nut Wheel Bearing 59 Lockwasher Wheel Bearing Nut 60 Gasket Drive Flange 61 Flange Axle Drive 62 Snap RIng 63 Hub Cap 64 Nut 65 Lockwasher 66 Stud 67 Wheel Bearing Spindle 68 Oil Seal 69 KIT Inner Wheel Bearing 70 Wheel Hub 71 KIT Outer Wheel Bearing 72 Nut & Pin Assembly 73 Lock Retaining Nut 74 Nut Wheel Bearing Adjusting 75 Plate Spring Retaining 76 Spring Pressure 77 Gear Axle Drive 78 Hub Cap (2) Wheel End Kits (1) See "Bill of Material Table" (2) See "Variable Parts Table" (3) Contact Vehicle Manufacturer. (4) Not Sold Separately. (5) See Spicer U-Joint Catalog J300P-10 for part number and additional parts. 17
19 Model 44 /216 Front Axles - Converters Bill of Material Listing X510-7 Bill of Material Axle Axle Kits Shaft & Joint Assy. Diff. Ring Gear & Differential Right Hand Left Hand Ratio Type Pinion Kit (6) Case Assy. Inner Parts Case Kit Shaft Assy. Shaft Assy. Kit (7) Kit G-10 Van Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X Standard X X X X Standard X X X X X X G-20 Van Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X G-20, G-30 Van Standard X X X X Standard X X X X Standard X X X X X X Standard X X X X Standard X X X X X X Standard X X X X Standard X X X X Standard X X X X Standard X X X X Standard X X X X Standard X X X X Standard X X X X Standard X X X X B-100 Van Standard X X X?? X X Standard X X X?? X X Standard X X?? X X Standard X X X?? X X Standard X X X?? X X E-150 Van Standard X X X X Standard X X X X Standard X X X X 004SF100-6X 004SF100-7X Standard X X X X Standard X X X X Standard X X X X 004SF100-6X 004SF100-7X Standard X X X X Standard X X X X Standard X X X X Standard X X X X Standard X X X X (6) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (7) See Differential Case Assy Kits in XGI Catalog for spline data & ratios.
20 Model 44 /216 Front Axles - Converters Bill of Material Listing Bill of Material Axle Axle Kits Shaft & Joint Assy. Diff. Ring Gear & Differential Right Hand Left Hand Ratio Type Pinion Kit (6) Case Assy. Inner Parts Case Kit Shaft Assy. Shaft Assy. Kit (7) Kit B-200 Van Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X Standard X X X X X X E-250, E-350 Van Standard X X X X 044SF100-6X 044SF100-7X Standard X X X Standard X X X X 044SF100-6X 044SF100-7X Standard X X X X 044SF100-6X 044SF100-7X Standard X X X X Standard X X X X Standard X X X X Standard X X X Standard X X X Standard X X X Standard X X X X 044SF100-6X 044SF100-7X Standard X X X X 044SF100-6X 044SF100-7X Standard X X X X Standard X X X Standard X X X X 044SF100-6X 044SF100-7X Standard X X X X 044SF100-6X 044SF100-7X Standard X X X 044SF100-6X 044SF100-7X Standard X X X X 044SF100-6X 044SF100-7X Standard X X X X Standard X X X (6) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (7) See Differential Case Assy Kits in XGI Catalog for spline data & ratios. 19
21 Model 44 /216 Front Axles - Converters Variable Parts Listing X510-7 Kits & Parts - Use With All Applications Description & Item Number Bills of Material (Refer to "Exploded View") KIT Spindle Seal & Bearing X X X 2 KIT Spindle X X X 3 KIT Inner Wheel Bearing X X X 4 KIT Outer Wheel Bearing X X X 5 Wheel End Kit X X 6 Wheel End Kit X X KIT Spindle Seal & Bearing X X 2 KIT Spindle X 3 KIT Inner Wheel Bearing X X 4 KIT Outer Wheel Bearing X X 5 Wheel End Kit - 6 Wheel End Kit - 20
22 Model 44 /216 ICA Rear Axles for Excalibur Automobile Corporation 21
23 Model 44 /216 ICA Rear Axles Exploded View X510-7 Bill of Material Bill of Material Listing Axle Axle Kits Shaft & Joint Assy. Diff. Ring Gear & Differential Right Hand Left Hand Ratio Type Pinion Kit Case Assy. Inner Parts Case Kit Shaft Assy. Shaft Assy. Kit (7) Kit Excalibur Trac Lok X X X X X X Trac Lok X X X X X X 1985 Excalibur Trac Lok X X X X Trac Lok X X X X (6) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (7) See Differential Case Assy Kits in XGI Catalog for spline data & ratios. 22
24 Model 44 /216 ICA Rear Axles Parts Listing ITEM PART NO. NUMBER DESCRIPTION 1 (3) Carrier 2 (1) Drive Pinion & Gear Assembly 3 (2) KIT Inner Pinion Bearing (2) PKG Pinion Shim (inc. items 4, 5, 7) (2) PKG Differential & Pinion Shim (inc. items 4, 5, 7, 21) 4 Shim Pinion Adjusting 5 Shim Pinion Bearing Preload 6 (2) Bearing Outer Pinion Preload 7 Slinger Outer Pinion Bearing 8 Seal Pinion Oil 9 (2) End Yoke Assembly 10 Washer Pinion Nut 11 Pinion Nut (2) KIT Carrier Cover 12 Gasket Carrier Cover 13 Arm Carrier Cover Support 14 Screw Carrier Cover 15 Plug Carrier Cover (w/tag) 16 Breather Vent 17 Bushing Carrier Cover Support 18 (3) Screw Differential Bearing Cap ITEM NO. PART NUMBER DESCRIPTION 19 (3) Cap Differential Bearing 20 (2) KIT Differential Bearing 21 (2) PKG Differential Bearing Shim 22 Bolt Drive Gear (qty 10) 23 (1) Case Differential 24 Gear Differential 25 Shaft Differential Pinion 26 Snap Ring 27 Snap Ring 28 Pinion Differential 29 Thrustwasher Differential Pinion 30 Clip Differential Clutch Retainer 31 Disc Differential 32 Plate Differential 33 Plate Differential 34 Spacer Dished 35 Shaft Inner Yoke 36 Shield Stone 37 Oil Seal 38 Bearing Inner Yoke Shaft (1) See "Bill of Material Table" (2) See "Variable Parts Table" (3) Contact Vehicle Manufacturer. (4) Not Sold Separately. (5) See Spicer U-Joint Catalog J300P-10 for part number and additional parts. Variable Parts Listing Kits & Parts - Use With All Applications Description & Item Number Bills of Material (Refer to "Exploded View") KIT Inner Pinion Bearing X X 2 PKG Pinion Shim X X 3 PKG Differential & Pinion Shim X X 4 Bearing Outer Pinion Preload X X 5 End Yoke Assembly X KIT Carrier Cover X 7 KIT Differential Bearing X X 8 PKG Differential Bearing Shim X X 23
25 Dana Corporation Heavy Vehicle Technologies and Systems Service PO Box 321 Toledo, Ohio SAY-DANA ( ) www2.dana.com/expert Dana Corporation Heavy Vehicle Technologies and Systems Service - Canada 5095 South Service Road Beamsville, Ontario LOR 1BO Tech Service: (905) Dana Corporation Heavy Vehicle Technologies and Systems Service - International (419) X /1999 Printed in U.S.A Copyright Dana Corporation, 1999 All rights reserved.
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