The Presentation of Tianjin Pipe Corporation. Tianjin Pipe International Economic & Trading Corporation
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1 The Presentation of Tianjin Pipe Corporation Tianjin Pipe International Economic & Trading Corporation
2 Brief Introduction
3 Location: Brief Introduction 15 km to seaport 20 km far from air port 2 hours drive to Beijing by high way.
4 Brief Introduction Capacity and Production: TPCO specializes in the production of seamless pipes. Capacity: 1.5 million tons annually. Production:1.41 million tons, in 2005
5 Design Capacity of main lines Steelmaking 2,100,000 MT/a Pipe Rolling 4 ½ -13 3/8 in 900,000 MT/a MPM-Mill PQF-Mill 2 3/8 6 5/8 in 400,000 MT/a Cold Roll/Draw Line Assel Mill 4 1/2 8 5/8 in 120,000 MT/a /8 in 25,000 MT/a
6 TPCO s Product Line The products of TPCO includes: OCTG Line pipe High pressure gas cylinder pipe High pressure boiler tube Fluid transferring pipe Structural pipe Other special pipes,such as mechanical tube, hydraulic tube.
7 OCTG: Sizes: 2-3/8 ~ 13-3/8. TPCO s Product Line API grades: J/K55, M65, L-80, N-80, C-90, T-95, P-110 IPR grades : -High collapse casing TP80T, TP110T, and TP110TT -Sour service casing TP80S, TP95S -Steam oil casing TP90H, TP100H
8 TPCO s Product Line Line Pipe: As per API 5L/ASTM/ASME Sizes :2 ~ 12 Grade: B, X42, X46, X52, X56, X60, X65
9 Process Flow Chart Iron ore Coal base DR kiln Sponge iron and scrap Electric arc furnace Ladle furnace Vacuum degassing Continuous caster of round Cooling bed Billet cutting Rotatory heating furnace piercing mill Mandrel Mill Reheating furnace Sizing mill Cooling bed Cross cutting saw Straightening Nondestructinve inspection Quenching furnace Quenching Tempering furnace Hot sizing mill Hot straightening Cold straightening Nondestructive inspection Threading Coupling starter & Bulk-on machine Drifting Hydrostatic testing Casing /Tubing Machining Hydrostatic testing Plain end Line pipe
10 Main Facilities DRI Plant Direct reduction iron plant was introduced from Kvaerner Metals Devy, UK, ensures the top quality of raw material for steel making. -2 Coal-based production lines, with capacity of 300,000 metric ton annually.
11 Main Facilities Blast Furnace The set-up of 1000 M 3 blast furnace meets the needs of charging molten iron to EAF and improved the quality of rounds. -Annual output 800 thousand tons of pig iron.
12 Main Facilities 1# Steel Making Plant -Capacity 1.2million tons. -Billet Size(O.D.): 210mm,270mm,310mm,350mm 2# Steel Making Plant -Capacity 0.9million tons. -Billet Size: Φ150mm Φ210mm
13 Main Facilities MPM Mill -Capacity 0.9million tons. -Pipe Size(O.D.):4 ½ ~13 3/8 PQF Mill -Capacity 0.4million tons. -Pipe Size(O.D.):2 3/8 ~6 5/8 Assel Mill -Capacity 0.12million tons. -Pipe Size(O.D.):4 1/2 ~8 5/8
14 Main Facilities Pipe finishing equipment Capacity: 900,000 tons,including: - 4 Heat-treatment lines - 6 Threading Lines(including 2 PJ threading lines) - 1 Coupling Shop - 1 Plain end line for Line Pipe and Others. - 1 Upsetting Line
15 Finishing Line Coupling Starter & Bulk-on Machine Finished Product Storage
16 Commitment to Quality The entire process of production is controlled by basic automation and process computer systems High quality products are produced as per international standards with its integrated production and quality control systems.
17 Commitment to Quality The assurance of meeting high quality standards through the all production lines is a prime objective of TPCO. All processes conform to TPCO s certified Quality Assurance Program, API-Q1, and ISO 9001 including: Handling of customer s inquiries Raw Material Purchasing Planning
18 Commitment to Quality Manufacturing Inspection Testing Storage Packaging and delivery Processes are audited on a routine basis to maintain international standards
19 Commitment to Quality Steel Pipe Research Institute Steel Pipe Research Institute was set up to develop new products and guarantee product quality. Ability to analyze and enhance performance through: Chemical analysis Physical testing Mechanical testing Corrosion resistance testing Synthetically test of OCTG Performances Mechanical property test Electronic transmitting microscope
20 Commitment to Quality Quality Improvement Recognition April 11, 1994 TPCO was authorized to use API monogram, Certificate No. 5CT-0356, 5L-0274 October 4, 2004 API certificate for drill pipe, No. 5D-0076 March 20, 1996 Obtained Certificate of ISO 9001 by SGS Yarsly International Certification Services Ltd.
21 Commitment to Quality Quality Improvement Recognition December 9, 1997 Approved by DNV December 12, 1997 and reassessed on March 3, 2004 Approved by GL(Germanischer Lloyd) December 22, 1997 Approved by LR(Lloyd's Register)
22 Commitment to Quality Quality Improvement Recognition August 10, 1998 ISO14001,approved by China Center for Environmental Management System October 26, 1999 and reassessed on December 18, 2003 Approved by TUV Rheinland Certificate Body, Germany
23 Commitment to Quality Quality Improvement Recognition March 25,2003 ISO18000 Occupational Safety & Health Standard Management System(OHSMS) was qualified by The Certification Centre of NCSS,SAWS,China
24 API 5L API 5CT API 5D
25
26
27
28 Increased Productivity
29 Increased Export Quantity
30 With big increase rate of China seamless pipe export, TPCO tried to maintain the same level in USA market, both seamless pipe and seamless casing TPCO seaml ess pi pe export to USA tons 65, , , , , , , , , , ,
31 Product Acceptance Worldwide Exported to 72 countries and regions including U.S.A., Canada, Korea, Indonesia, Singapore, Malaysia, Taiwan, Saudi Arabia, Pakistan, U.A.E., Syria, Qatar, Oman, Yemen, Iran, India, Norway, Russia, etc. Approved by 48 oil companies and other end-users abroad, including Shell, Exxon-mobile, BP, Chevron,Saudi Aramco, etc.
32 Overseas Offices: Houston U.S.A. Dubai U.A.E. Singapore Koln Germany
33 For more details of TPCO s s products please go through our catalogue or Tpcointl@tpco.cn
34 Thank you for your time Tianjin Pipe Corporation
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