Model 1255 Hercules Series Outdoor, Heavy Duty Pan/Tilt
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1 Model 1255 Hercules Series Outdoor, Heavy Duty Pan/Tilt Installation and Operating Instructions This manual describes the installation and maintenance procedures for the American Dynamics Model AD1255 Hercules Series outdoor, heavy duty, pan/tilt unit. Before installation, become familiar with all of the features and warnings associated with this equipment. Once installation is complete, store this manual in a safe convenient location for future reference.
2 The software/firmware furnished with this equipment is confidential to and is copyrighted by AMERICAN DYNAMICS. It is not to be copied or disclosed in any manner without the express written consent of AMERICAN DYNAMICS. The software/firmware is furnished to the purchaser under a license for use on a single system. Information furnished by AMERICAN DYNAMICS is believed to be accurate and reliable. However, no responsibility is assumed by AMERICAN DYNAMICS for its use; nor for any infringements of other rights of third parties which may result from its use. No license is granted by implications or otherwise under any patent or patent rights of AMERICAN DYNAMICS.
3 AMERICAN DYNAMICS The installation of this product should be made by qualified service personnel and should conform to all local codes. CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN! CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK, The lightning flash with arrowhead symbol, within an equilateral triangle, is intended to alert the user to the presence of uninsulated "dangerous voltage" within the product's enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons. DO NOT REMOVE COVERS (OR BACK). NO USER-SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL! The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the product. Warning: This product generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the instructions manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this product in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference. UNPACKING AND INSPECTION Unpack carefully. This is an electronic product and should be handled as such. Compare the items received with the packing list with your order. Be sure to save: 1. The shipping cartons and insert pieces. They are the ) safest material in which to make future shipments of the product. 2. The IMPORTANT SAFEGUARDS sheet. 3. These Installation and Operating Instructions. MAINTENANCE User maintenance of this unit is limited to external cleaning and inspection. For specific recommendations refer to the IMPORTANT SAFEGUARDS sheet packaged with this product. INSTALLATION AND SERVICE If you require information during installation of this product or if service seems necessary, contact the American Dynamics Repair and Service Department at (800) You must obtain a Return Authorization Number and shipping instructions before returning any product for service. Do not attempt to service this product yourself. Opening or removing covers may expose you to dangerous voltages or other hazards. Refer all servicing to qualified personnel. QA302C
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5 Table of Contents Description... 1 Parts List... 1 Installation... 2 Routine Maintenance... 2 Assembly... 2 Mounting... 3 Connections... 4 Connection Details Pin Connector Assembly Pin Connector Configurations Pin Connector Assembly Pin Connector Configurations... 4 Adjustments... 5 Setting Pan/Tilt Limits... 5 Dimensions... Specifications... back page back page
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7 DESCRIPTION Figure 1 - AD1255 Pan/Tilt Unit DESCRIPTION The AD1255 Pan/Tilt unit is designed for heavy duty load capacity of up to 90 lbs. Mounted up-right or inverted, the NEMA-6 outdoor rating and the 90 pound load rating remain the same. The side load design of the AD1255 provides easy balancing of the camera load. With the load mounted close to the center of gravity, the AD1255 provides extremely smooth movements, low power consumption, and low profile design. The synchronous motors and gear drive provide high torque to over-come natural conditions such as wind, ice, and snow. The AD1255 also provides a heater option for operation in sub-zero climates. In applications requiring presets, order the AD1255 with factory installed feedback potentiometers. Parts List: The following parts are supplied: Motor /base assembly Mounting platform ("L"- bracket) 6 mm allen wrench Mounting screws, washers, and nuts Cable connector Installation manual 1
8 INSTALLATION INSTALLATION Only qualified service personnel familiar with all local building codes should attempt this installation. Safeguards must be taken to avoid unintentional operation by employees and maintenance personnel working about the premises. Routine Maintenance Although the AD1255 contains no user-serviceable parts, American Dynamics recommends checking the following on a routine basis. One month after installation and every six months thereafter, check the tightness and security of all external fastenings Row E Row D Row C Row B Row A Assembly As shipped from the factory, attaching of the camera platform to the AD1255 body is the only assembly required. The camera platform height adjusts for fine tuning the camera s center of gravity to the center line of the tilt axis shaft. Four positions are possible (see Figure 3). Camera Platform, Front Determine if the camera platform will be mounted upright or inverted to the AD1255 body. Insert three Allen-head bolts through the steel spacer and through the desired openings in the camera platform (see Figure 2). Secure the three allen-head retaining bolts. Camera Platform, Side Figure 3 - Camera Platform Adjustment and Balance Points Camera Platform Steel Spacer Mounting Bolts Tilt Axis Shaft Centerline 1255 Pan/Tilt Body Figure 2 - Camera Platform Assembly 2
9 INSTALLATION Mounting The AD1255 base plate connects to the bottom of the motor assembly. Two separate hole patterns in the base plate simplify installation (see Figure 4). All mounting holes (eight total) are 0.35 inches (9mm) in diameter 85 mm 3.35"! CAUTION Inspect the mounting surface around the proposed installation site. The mounting surface must be capable of supporting 16.5 pounds (7.5Kg) plus any additional weight of the camera and installation hardware. Inspect the mounting area around the proposed installation site looking for wires, pipes, or obstructions that interfere with the installation mm 2.83" Secure the base of the AD1255 to the mounting surface with four 8mm bolts. Use whichever hole pattern (see Figure 5) best fits the mounting surface. Mount the AD1255 with the camera lens facing the center of the intended pan axis viewing arc (see Figure 5). NOTE: The 7-pin or the 13-pin connector plug of the AD1255 pan/tilt is considered to be on the back side of the unit. 4.0" B.C mm P.C.D. 4.75" B.C mm P.C.D. 8 Holes 9 mm/0.35" Figure Base Plate Mounting Holes! Do not rotate or position the AD1255 Pan/Tilt unit by hand. Doing so will permanently damage the gear drive. Camera Platform Pan Right Axis Pan Left Axis 1255 Body Pan Axis Center Figure Pan Axis Viewing Arc 3
10 CONNECTIONS CONNECTIONS Connection Details The table below shows gauge wire versus the maximum distance allowed between the pan/tilt and the voltage controlling box. AWG 24VAC 115VAC NOTE: Distances shown are in feet Distances are for solid copper cable Power source is ± 10% 7-Pin Connector Assembly Slide parts (1), (2), (3), and (4) (see Figure 6) over the cables outer sheath. Strip the outer sheath 0.75 inches from the cable end. Strip each conductor s insulation 0.25 inch from the end Pin Connector Assembly Slide parts (1), (2), (3), and (4) (see Figure 7) over the cables outer sheath. Strip the outer sheath 1 inch from the cable end. Strip each conductor insulation 0.25 inch from the end. Crimp (preferred) or solder conductors to the socket/pin contacts. Note that the (5) and (5a) ground connections are pins and the remainder are all sockets. Starting in the middle of the pin/socket housing (6), insert the socket connectors (5), making sure that each socket locks in place inside the housing. Draw the locking ring (4) over the cable sheath and over the fully assembled cable sleeve (3). With a screwdriver, push the contact insert against the spring in the locking ring (4). Lock by rotating the locking ring to the right. Screw the cable strain relief (1) into the locking ring (4) ensuring a good seal at the cable sleeve (3). Tighten the retaining screws on the cable strain relief (1). The 13-pin connector plug disconnects the 1255 from the supply circuit and must be easily accessible at all times. 5a 2 1 Pressing Screw 2 Thrust Collar 3 Gasket Solder conductors to socket contacts. Thread the shell (4) onto the female insert (5). Thread the pressing screw (1) into the shell (4). 7-Pin Connector Configuration 4 Shell 5 Female Insert with Coupling Ring and Cable Clamp Figure 6-7-Pin Connector Assembly Standard models Pin ID# Function 1 P/T common 2 Right 3 Left 4 Up Down N/C 7 Case ground 1 6 Figure 8 - Pin Configuration for Standard Model (Solder side of connector) Cable Strain Relief 5 Socket Connector 2 Pressure Ring 5a Pin Connector 3 Cable Sleeve 6 Pin/socket Housing 4 Locking Ring Figure 7-13-Pin Connector Assembly 13-Pin Connector Configuration Preposition model Pin ID# Function 1 P/T common 1255/24P 2 Right 1255/120P 3 Left Up 5 Down 6 N/C 7 Error return (-) 8 Pan wiper 9 Error supply (+) 10 Error supply (+) 11 Tilt wiper 12 Error return (-) PE Case ground Figure 9 - Pin Configuration for Preposition Model (Solder side of connector)
11 ADJUSTMENTS ADJUSTMENTS Pan/Tilt Adjustments Location Securing Screws Access the pan/tilt axis limit switches by loosening the four 6mm allen bolts on the back cover (see Figure 10). These bolts are captive to the outer cover. The pan/tilt axis limit switches are found on the top gearplate of both pan and tilt gearboxes. The limit strikers are located on the end of each axis main shaft. Limit adjustment The limit switches are adjusted with finger pressure. Push the limit switch in the desired angular position for limit control of the Right/Left (Pan axis), and/or the Up/Down (Tilt axis) direction. Replace the cover and tighten the four 6mm bolts. Limit Strikers Limit Strikers Securing Screws Limit Switches (2) Figure 10 - Limit Switch Adjustment IF YOU ENCOUNTER ANY PROBLEMS OPERATING THIS UNIT, OR NEED TECHNICAL ASSISTANCE, CALL OUR SERVICE CENTER AT: within the United States: outside the United States: (914)
12 SPECIFICATIONS Electrical AD1255/24 and 24P: AD1255/120 and 120P: Limit Control: Mechanical Max Loading: Max Pan Rotation: 360 Pan Speed : 24VAC ( VAC) 460 ma per Axis 120VAC ( VAC) 100 ma per Axis Adjustable, Microswitch 90 lbs. (40.8Kg) 7.5 /Sec Max Tilt Rotation: ± 90 Tilt Speed: 3 /Sec Backlash: 0.3 Weight of Unit: Overall Dimensions: 16.5 lbs. (7.5 Kg) 9.45" H x 14.37" W x 9.06"D (240mm) x (365mm) x (230mm) Environmental Operating Temp: -4 F to 176 F ( -20 C to 80 C ) Operating Temp: (w/heater Installed) -40 F to F (-40 C to +80 C) Weatherproof Standard: NEMA-6 (IP 66) Models AD1255/24: AD 1255/120: AD1255/24P: AD1255/120P: "H" Suffix: 24 VAC with no presets 120 VAC with no presets Factory installed presets for pan/tilt position feedback Factory installed presets for pan/tilt position feedback Model with available heater (heater voltage same as pan/tilt voltage) Construction: Die-cast aluminum/stainless steel Finish: Light beige, powder coat enamel 14.37" 365 mm Base: 9.06" 230 mm 5.91" 150 mm 9.45" 240 mm OP1255B February 1995 Figure 11 - AD1255 Unit Dimensions An American Dynamics Product Designed and built by Sensormatic CCTV Systems Division One Blue Hill Plaza Pearl River, New York, (914) Technical Support Center: FAX: " 140 mm Made in USA
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