Assembling Instruction

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1 Safe Post II Assembling Instruction Safe Post II for heat-insulated foil and bitumen roofs with trapezoidal sheet or wooden substructures EN 795 Class A, B and C certified info@access-group.de

2 Assembling Tools 8 mm hexagonal Allen key to tighten the headless screw with internal hexagon Lubricant to spray or grease the threaded bolt (Recommended: Gleitmo WSP5040 Spray, OKS250 Paste) Drilling machine Steel drill Ø 22 mm Bolt cutter Saw to cut the PVC-distance sleeves Torque spanner Material Groundplate Screw DIN 913 M 16 x 70 Washer Ø 60/17 mm Washer DIN 440 Ø 56/17 mm Nut DIN 439 M 16 Bow Nut DIN 980 M 16 Nut DIN 985 M 16 Flat washer Eye Bolt DIN 580 M 16 Pipe Ø 25 mm, 250 mm long, only for necessity Dowel M 8 x 300 Cover disk Ø 80 mm adhesive Important Instructions The thickness of the heat insulation must not exceed 250 mm. For thicknesses above 250mm tilting dowel must be constructed. With wooden substructures, minimum wood thickness: 20mm

3 Assembly Ascertain the right position of the Safe Post II. Use a pen to draw the outline of the base plate and mark the 4 boreholes. With trapezoidal sheet: Make sure the attachment points coincide with a high pleat. With foil roofs: Remove the transport nut With bitumen: Leave the nut on the thread until the sealing is finished. Thus you avoid dirt getting into the interior thread or onto the threaded bolt which you screw in at the end of the assembly of the Safe Post II bail (Spray threaded bolt with a lubricant).

4 Safe Post II With foil roof: Screw in the threaded bolt and tighten it with a 20 Nm Allen key. Remove the nut and washer from the four M 8 tilting dowel. Cut the plastic distance sleeves to the right length. Important: 10 mm shorter than the heat insulation. Introduce the tilting dowel into the by now cut distance sleeves and put both into the boreholes on the base plate. Before you introduce the tilting dowel make sure that the threaded bolt sticks out for a length of at least 4 turns at the tilt mechanism, so that it can tilt automatically at an angle of 90 and hold the plate. info@access-group.de

5 For the fixation of the tilt mechanism please screw washer and nut onto the four threaded rods of the tilting dowel. Insert the plate with the installed tilting dowel in the boreholes so that it lies on the foil. Loosen the nuts a little at the threaded bolts and move the bolts carefully downwards, so that the tilting dowel tilt. Subsequently pull the threaded bolts up and tighten the nuts.

6 Cut off the part of the threaded bolts that sticks out slightly above the nut by means of a bolt cutter or an angle grinder. To avoid damaging the roof foil (membrane) that will be laid over the base plate, glue the PVC discs (provided) over the dimples. Below you will find a description of the assembly of Safe Post II with roof foil (membrane). However it is not shown on the illustrations. Lay the roof foil (membrane) you have prepared over the base plate. It should be cm larger than the base plate. Put the neoprene seal over the drill screw respectively the threaded bolt on the roof foil (membrane).

7 Put the washer on the neoprene seal. Screw the flat hexagonal nut on top and tighten with 20 Nm. Put the bail of Safe Post II with the larger of the holes onto the drill hole / the threaded bolt.

8 Safe Post II Place the second washer on the threaded bolt. Screw the self-locking hexagonal nut onto the threaded bolt and tighten with 20 Nm. Attention! Use adequate lubricant for the nut to avoid jamming (example: Gleitmo WSP 5040). Put the angular ear into the upper small hole of the bail and screw with the nut from below until tight (20 Nm)

9 Fully assembled Safe Post II. SEALING WORK Foil roof: The sheets supplied by the contractor will be expertly laid and heat-sealed around the base plate. Pay attention to the closeness and remove any rests of dirt before. Bitumen roof: As above, however: Clean the base plate. Leave the M 16 transport screw on the thread until you have sealed the base plate. Thus you prevent the interior thread from getting dirty. Cover the base plate completely with liquid bitumen. Cut the first bitumen sheet so as to be ca 15 to 20 cm larger than the base plate. Punch out a hole in the middle of the bitumen sheet for the M16 screw and subsequently flame-deseam the sheet over the base plate.

10 Cut the second bitumen sheet as described above. Then cut out an opening of 10 x 10 cm in the middle. This is to ensure that, later on, the bail doesn t have any frictional force on the sheet. Afterwards flame-deseam the sheet and heat-seal it to the ground. Now you can unscrew the M 16 screw and replace it with the M 16 threaded pin. (Spray or grease the threaded pin with lubricant). Assembling Completion Please revise all stages of the assembly to make sure the Safe Post II has been correctly mounted. Use the assembly tools mentioned earlier on when assembling (especially with stainless steel) and only use the above mentioned materials for fixing parts. If you have problems with the assembly don t hesitate to call us! We will be glad to help you.

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