PRECISA 201 SG page 3-11 PRECISA 420 PH pages 3-12 & MT 603 S(H) pages 3-14 & 3-15

Transcription

1 CHAPTER welding Introduction pages - & - WELDING Transformer technology power sources EASYMIG / / 0 DUAL page - MAXISTAR 0 M / 00 M / 0 T / 0 T page - BLUMIG C / C / C / C / C / C page - BLUMIG 0 S / S / 0 S / 0 S page -9 TF 00 / 00 / 00 H (wire feeders for BLUMIG S) page -0 Inverter technology power sources PRECISA 0 SG page - PRECISA 0 PH pages - & - WELDING EQUIPMENT Thyristor technology power source MT 0 S(H) pages - & - Options and accessories Rollers for wire feeders, pressure regulators / flowmeters etc... page - TORCHES torches page - Wear parts for torches page - For all accessories and protection products, consult our WELDLINE catalogue and visit our website -

2 Welding Process A TYPICAL MANUAL WELDING INSTALLATION mask protective clothing fume extraction pressure regulator/ flowmeter work piece earth clamp gas power source with wire feeder torch harness earth cable Torch METAL TRANSFER MODE Nozzle Contact tip Gaseous protection Electrode wire Welding Process The welding processes use an arc under gaseous protection. The electrode is a metallic wire. The electrode, the metal transferred in the arc and the weld bead are protected from the atmosphere by an inert gas for MIG welding and an active gas for MAG welding. Molten weld pool Weld bead The definition explains the names MIG (Metal Inert Gas) and MAG (Metal Active Gas). In manual welding this process is called semi-automatic because the wire is fed automatically as soon as the arc starts. -

3 Gas selection: process (semi-auto) Gas recommendation: mild steel ARCAL ARCAL ATAL stainless steel ARCAL ARCAL NOXALIC aluminium ARCAL and copper alloys ARCAL ARCAL or SELF positions: SELF role: - used in short-circuit mode, - limits the short-circuit current, - the higher the SELF, the colder, the weld bead. Ω Small SELF Used for thinner sections ΩΩ Big SELF Used for thinner sections ARC is very smooth Lower welding speed ΩΩΩ Total SELF Used for thinner sections ARC is rigid Higher welding speed LEXICON SEMI- AUTOMATIC WELDING MIG (Metal Inert Gas): Arc welding process with a consumable wire. This wire is transferred in the arc and the molten metal is deposited in the molten pool, protected by an inert gas. MAG (Metal Active Gas): Same description as MIG but the gas protection is active (CO or argon + CO mixture). MIG pulse: The current varies during welding, the power supplies a very precise shape wave. Pulse is primarily used for stainless steel and light alloys. Synergic MIG: The welding parameters are programmed in the power source set for a common evolution according to a predefined law. One single setting is needed which facilitates the use of those machines and improves the welding quality. Times mode: Welding starts by pulling the torch s trigger. It stops by releasing the trigger. Spot mode: The power source starts to weld when the trigger is pulled, but welding stops automatically after a pre-set delay. Intermittent mode: This is a point mode which is repeatable. If the pressure on the trigger is maintained, welding will be re-started after another delay which is also regulated. WELDING EQUIPMENT -

4 : single-phase range PRECISA 0 SG BLUMIG C C MAXISTAR 0 M / 0 MEC 00 M EASYMIG DUAL DUAL 0 DUAL 0 A A 0 A 0 A 0 A 0 A 0 A : three-phase range PRECISA 0 PH MT 0 SH BLUMIG S 0 S S 0 S 0 S/SH BLUMIG C C / C ALU C MAXISTAR 0 T 0 T 0 A 0 A 0 A 0 A 00 A 00 A 0 A -

5 PRECISA 0 PH THE CLASS LEADER INNOVATION QUALITY AT THE RIGHT PRICE MIG/ MAG WELDING EQUIPMENT WELDING EQUIPMENT SAFETY -

6 Compact equipment for welding. Transformer technology. Single-phase input voltage. EASYMIG //0 DUAL The EASYMIG range is used for smaller jobs requiring light weight and compact equipment, which is easy to use. Available for use: with or without gas, the EASYMIG units are equipped with the essential accessories needed for immediate use. Input voltage: 0 V single-phase. Wire feeder device: rollers. Simple: adjustment of the current with a switch and of the wire feed speed with a single knot control. PORTABLE FOR MAINTENANCE OPERATIONS Versatile: EASYMIG DUAL for welding with steel, stainless steel and aluminium solid wires as well as gasless cored wires. Complete: delivered with torch and all accessories for immediate use. Portable: equipped with handle and wheels for easier movement. Standards EN 09- EN Handle for transport. On/off switch. Power switch. 00- Wire feed setting. Primary cable. 00- Earth cable. Built-in torch. TECHNICAL CHARACTERISTICS: EASYMIG DUAL EASYMIG DUAL EASYMIG 0 DUAL Input voltage 0 V - single-phase (0/0 Hz) Primary consumption 0 A A A Effective input current. A. A 0. A Wear parts for torches see page -9 Wire-feeder roller see page - Welding voltage 0 - V 0 - V - V Welding current range 0-0 A 0 - A 0-0 A Duty cycle at 0 C 0 A (%) A (%) 0 A (%) Adjustment positions Protection index IP Dimensions 0 x 0 x 0 mm 0 x 0 x 0 mm 0 x 0 x 0 mm Weight kg. kg kg TO ORDER: Power source only W W 000 W 000 Delivered equipped with: electric primary cable, equipped earth cable, and built-in torch, handle and wheels (wheels on & 0), roller plate, safety instructions, user manual. -

7 Compact equipment for welding. Transformer technology. Single-phase (M) or three-phase (T) input voltage. MAXISTAR 0 MEC / 00 M MAXISTAR 0 T / 0 T MAXISTAR is a range of semi-automatic welding equipment. Used for welding applications in workshops or for outdoor work. Input voltage: 0 V single-phase or 00 V three-phase. Mode: continuous or tack welding. Wire feeder: roller plate. Simple: adjustment of the current with a switch and of the wire feed speed with a single knob control. Versatile: for welding with steel, stainless steel and aluminium wires. Reliable: air cooled transformer. 00- TECHNICAL CHARACTERISTICS: Thermal safety indicator. Switch on/off. Power switch. Tack welding adjustment. Stick-out adjustment. Starting speed regulation. Wire feed speed. European connection for torch. COMPACT MACHINES FOR LIGHT APPLICATIONS Standards EN 09- EN MIG/ MAG WELDING EQUIPMENT WELDING EQUIPMENT MAXISTAR MAXISTAR MAXISTAR MAXISTAR 0 MEC 00 M 0 T 0 T Input voltage 0 Hz 0 V - single-phase 00 V - three-phase Primary consumption A A A 0 A Effective consumption. A A. A. A Adjustment positions Welding voltage - V - V - V - V Welding current 0-0 A - 0 A - 00 A - 00 A Wire diameter mm mm mm mm Duty cycle at 0% 0 A (%) 0 A (%) 00 A (%) 00 A at 0 C at 0% A 00 A 0 A 0 A TO ORDER: at 00% 0 A A 00 A 0 A Protection index IP IP Dimensions (mm) 0 x 0 x 0 00 x 0 x 90 Weight. kg kg kg kg Power source only W 000 W 000 W 000 W 000 Options Reverse polarity kit W Torches see pages -/ Rollers see page - Delivered equipped with: electric primary cable, equipped earth cable, roller plate for wire sizes mm,.0 -. mm, safety instructions, user manual, torch (only for MAXISTAR 0 M). -

8 Compact equipment for welding. Transformer technology. Single-phase or three-phase input voltage. BLUMIG C / C - (single-phase) C / C ALU / C / C - (three-phase) The BLUMIG range of welding equipment is robust and powerful, providing the best performance on the market and will meet all your needs. Input voltage: 0 V single-phase and 0-00 V three-phase. Mode: T / T / tack welding. Wire feeder: roller plate. Simple: adjustment of the current with a switch and of the wire feed speed with a single knob control. Digital display: included on the BLUMIG and an option for other models. Versatile: range of gases. Reliable: air cooled transformer. COMPACT MACHINES FOR INTENSIVE USE 00- Standards EN 09- EN TECHNICAL CHARACTERISTICS: 00- Torches see pages -/ Rollers see page - Selection T / T / tack welding. Tack welding adjustment. Displays. Stick-out adjustment. Wire speed. Starting speed adjustment. 9 Power switch. Switch on/off. European connection for torch. Delivered equipped with: electric primary cable, equipped earth cable, rollers mm, safety instructions, user manual. BLUMIG C BLUMIG C BLUMIG C BLUMIG C BLUMIG C BLUMIG ALU Input voltage 0 V single-phase 0-00 V three-phase Primary consumption A A 9 - A - A - 9 A - A Effective consumption 9 A 0 A 0 - A - 9 A 0 - A - 9 A Adjustment positions Welding voltage - V 0 - V - V - 0 V - V - 0 V Welding current range 0 A - 0 A A - 0 A A - 0 A A - 0 A A - 0 A A - 0 A Wire diameter mm mm mm mm mm mm at 0% 00 A (%) 0 A 00 A 0 A 0 A 0 A Duty cycle at 0% 0 A A 0 A 0 A 0 A 0 A at 0 C at 00% 00 A 0 A 0 A 0 A 0 A 0 A Protection index IP Dimensions (mm) 00 x 0 x 90 0 x 90 x x 0 x 90 Weight kg kg kg 0 kg 9 kg 0 kg TO ORDER: Power source only W W W 000 W W W Options Reverse polarity kit W Digital display W

9 The BLUMIG range of welding equipment is robust and powerful, providing the best performance on the market and will meet all your needs. Equipment with separate wire feeders for welding. Transformer technology. Three-phase input voltage. BLUMIG 0 S / S BLUMIG 0 S / 0 SH Input voltage: 0 V - 00 V three-phase. Mode: T / T / tack welding. Wire feeder: roller plate. Perfect starting: possibility to adjust the starting speed. Stick-out: adjustable with a potentiometer. Simple: adjustment of the current with a switch and of the wire feed speed with a single knot control. Digital display: precise adjustment and optimal reading (standard with /0). Versatile: for all solid or flux cored wires. Powerful: air cooled transformer. Safety: protection class IP. Ergonomic design: due to its pivoting wire feed unit support. SEPARATE WIRE FEEDER HEAVY DUTY Standards EN 09- EN 09-0 MIG/ MAG WELDING EQUIPMENT WELDING EQUIPMENT 00-9 Selection T / T / tack welding. Tack welding adjustment. Wire speed. Stick-out adjustment. Starting speed regulation. Digital displays. 9 European connection for torch Power and on/off switch. Power switch (precise adjustment). 00- TECHNICAL CHARACTERISTICS: BLUMIG 0 S BLUMIG S BLUMIG 0 S BLUMIG 0 S / SH Compatible wire feeders TF 00 - TF 00 TF 00 - TF 00H Input voltage 0 Hz 0 V - 00 V three-phase Primary consumption - A - 9 A - A 0 - A Effective consumption -. A 0 - A - A - 0 A Adjustment positions 0 0 Welding voltage - 0 V - V - V 9 - V Welding current - 0 A 0-0 A - 00 A 0-00 A Wire diameter mm mm mm mm Duty cycle at % 0 A (0%) 00 A 0 A 0 A at 0 C at 0% 0 A 0 A 0 A A Wire feeder see page - Torches see pages -/ Rollers see page - at 00% 0 A 0 A 0 A 0 A Protection index IP Dimensions (mm) 00 x 0 x x 0 x 00 Weight kg kg 0 kg kg TO ORDER: Power source only W W 000 W 000 W 000 (S) W 000 (SH) Cooler unit W 000 * Liquid for cooling unit W 000 * Options Digital display W of series * For BLUMIG 0 SH only Delivered equipped with: electric primary cable, equipped earth cable, safety instructions, user manual. -9

10 Wire feeder with cables for BLUMIG S power sources. TF 00 (air) / 00 (air) / 00H (water) The TF wire feeders are compatible with all the power sources in the BLUMIG S range. Delivered as standard with an insulated cable. WIRE FEEDER 00-9 Sealed structure: protection of the wire feeding system. Digital display: A/V included on TF 00 and TF 00H. Ergonomic design: adjustment on the front panel, and pivoting wire feed unit support for easier storage and orientation of the wire feeders. Efficient wire feeding: roller plate. Safety: secure locking of the wire feeding compartment Digital display A/V. Wire speed. Mode T / T / tack welding. Tack welding adjustment. Starting speed. Stick-out adjustment. Rollers see page - Test / Purge gas / Wire advance. 9 9 Torch connection. Water inlet / outlet on TF 00H type. TECHNICAL DATA: TF 00 - TF 00 - TF 00 H TF 00 AIR TF 00 AIR TF 00 WATER Digital display A/V - Wheels Equipped for water cooled torch - - Rollers mm /.0 -. mm for steel Cat. no. TF 00 TF 00 TF 00 H Cable length m W 000 W 000 W Cable length 0 m W 000 W 000 W Cable length 0 m - W 000 W 000-0

11 Multi-process welding power source. Portable with inverter technology. Single-phase input voltage. PRECISA 0 SG The MX 0 SG / PRECISA 0 SG is a multi-process inverter technology power source. Its weight, power and primary single-phase input voltage, make the PRECISA 0 the specialist for rapid maintenance operations. Input voltage: 0 V single-phase. Display: digital A / V. Multi-process: MIG / MMA / TIG DC. Wire feeder: roller. Professional: robust construction with handle. Programmable: 9 programs available, program memory. Polarity inversion: for welding applications with gasless flux cored wire. Wire spool: D 00, D 00 optimal. MIG torch connections: with European connectors or Spool Gun. PORTABLE MULTI-PROCESS Standards EN 09- EN 09-0 MIG/ MAG WELDING EQUIPMENT WELDING EQUIPMENT 9 Digital display. Program mode buttons. Potentiometer MIG / MMA / TIG DC selection. Selection T / T / point. European connector for torch. Spool Gun connection control Welding current adjustment. Wire speed regulation. TECHNICAL CHARACTERISTICS: PRECISA 0 SG MMA TIG MIG Input voltage 0/0 Hz 0 V single-phase Primary consumption A A A Effective consumption A A A Open circuit voltage 0 A V 0 A Welding current range - 0 A A - 00 A 0-00 A at % - 00 A 00 A Duty cycle at 0% 0 A - - at 0 C at 0% 0 A A A Torches see pages -/ Rollers see page - at 00% A A A Wire diameter mm Protection index IP Dimensions x 0 x 0 mm Weight 9 kg TO ORDER: Power source only W 000 Options kg spool support W 000 Delivered equipped with: electric primary cable, earth cable, rollers for wires 0. /.0 mm, safety instructions, user manual. -

12 welding power source. Inverter pulsed technology. Three-phase input voltage. PRECISA 0 PH The PRECISA 0 PH is the ideal partner when it comes to the flexibility required for welding on all materials (steel, light alloys or applications such as agricultural machines, metallic furniture, etc...). Designed for both conventional and advanced processes (for thin plate MIG brazing etc...) and also for MMA applications. This machine is optimized due to the facilities for adjustment and the wide range of synergic programs for all materials and gas combinations. This installation is the best solution for an efficient machine, which is easy to adjust and easy to use. Standards EN 09- EN 09-0 Numerical control of parameters giving exceptional arc stability and welding quality. Water cooled. Easy selection of parameters, easy to read digital displays. Synergic curves available as standard to optimize results with a simple one button selection. A wide set of welding processes available for optimum welding in all situations: - Speed Short Arc TM : high welding speed / low deformation on thin plates, - Pulsed: for optimum aluminium and stainless steel welding, - Cold Double Pulse TM : for the highest quality on thin plates especially stainless and aluminium, weld bead with TIG aspect, - MIG Brazing: for thin coated plates, e.g. car body repair, with low deformation and good mechanical characteristics. SYNERGIC PULSED FOR TOP WELDING RESULTS 00-0 Welding voltage and set up parameter display. Welding current or wire speed or thickness display. 9 Mode and welding cycle selection LEDs. Process choice selector. Gas selector. Wire grade selector. Wire diameter selector. Scrolling of set up parameters. Torches see pages -/ Rollers see page Parameter setting. Selector for wire speed or thickness display. -

13 welding power source. Inverter pulsed technology. Three-phase input voltage. PRECISA 0 PH Basic functions: Wire speed setting (empty) Wire speed setting (welding) Arc length setting (empty) Arc length setting (welding) End setting (empty) End setting (welding) Spot T/T/cycle Hot start Fading TECHNICAL CHARACTERISTICS: Spray end Synergic mode Semi-synergic mode Parameter saving Display calibration Assisted calibration Software update Error messages Language choice B A MIG/ MAG WELDING EQUIPMENT WELDING EQUIPMENT PRECISA 0 PH Three-phase input voltage 00 V - 0/0 Hz Primary consumption. A (0%) - 9 A (00%) Open circuit voltage 0 V Welding current range 0 A - 0 A Duty cycle at % 0 A at 0 C at 00% 0 A Protection index IP S Dimensions (with trolley and feeder) 0 x 0 x 00 mm Weight 0 kg TO ORDER: C A B C D Power source water cooled W 000 Option Wire feeder TF 0H W 000 Workshop trolley for power source W Pivot stand (requires wire feeder trolley) W Workshop trolley for wire feeder W RC-JOB remote control W 000 Harnesses Steel Aluminium m W W m W m W W m W W D Delivered equipped with: electric primary cable, safety instructions, earth cable, user manual. rollers for wire 0. /.0 mm, 00- -

14 MT 0 SH TECHNICAL CHARACTERISTICS: MT 0 SH Wire feeder range DVi - DViw Three-phase input voltage (0 / 0 Hz) -0 V Primary consumption at I max.. A (0 V) -. A (00 V) Effective consumption 0. A (0 V) -. (00 V) Voltage regulation Continuous adjustement Open-circuit voltage V Welding current 0-0 A Wire diameter mm (. mm FCW) Duty cycle at 0 C at 0% 0 A at 00% 0 A Protection index IP Dimensions 0 x 0 x 00 mm Weight 0 kg Separate wire feeder installation for welding. Thyristors technology. Three-phase input voltage. The MT 0 S(H) is a synergic thyristor controlled unit for MIG-MAG welding. Robust and powerful it has been designed to produce high quality welds for the widest range of industrial applications. The separate wire feeders (air-water cooled) are available with different lengths of harness for all your welding needs. Input voltage: V three-phase. Mode: T / T welding cycle. Wire feeder: roller plate. Perfect starting: possibility to adjust the starting speed. Arc extinction device (stick-out): adjustable with knob. Simple: easy adjustment of the welding parameters with the OPT system function which is a synergic mode with access to pre recorded parameters which optimise welding performance. Flexibility: possibility to modify the welding parameters (also in welding) from the wire feeder or from the remote control when available. Digital display: precise pre-setting of welding thickness or wire speed and optimal reading of welding parameters (A + V). Versatile: for all solid or flux cored wire welding. Powerful: power transformer, choke and rectifier air cooled. Safety: protection class IP. Ergonomic: due to its pivoting wire feed unit support (option). TO ORDER: SYNERGIC CONTROL THYRISTOR TECHNOLOGY Power source only W 000 T / T welding cycle. Crater filler cycle. Gas selection. Solid or cored wire selection. Display for current, thickness and wire speed. Delivered equipped with: primary cable m, earth cable m with clamp, gas hose m, safety instructions, user manual Voltage display. Selection for the display. Material selection. 9 Wire diameter selection. 0 ON and warning lamps. ON / OFF switch. Standards EN 09- EN

15 Separate wire feeder installation for welding. Thyristor technology. Three-phase input voltage. MT 0 SH Additional units TO ORDER: Cooler unit COOLER II Liquide for cooling unit FREEZCOOL 0L The DVi(w) wire feeders are compatible with the MT 0 S(W) power source. They are delivered as standard with sheathed cables (different lengths), trolley and spool cover. Wire feeder for intensive use. Sealed structure: protection of the wire feeding system. Easy to use: synergic and manual adjustment of welding parameters. Comfortable: due to its pivoting wire feed unit support (option) changing the orientation of the feeder making welding easier. Efficient wire feeding: roller plate. Safety: no access to moving parts and protection enclosure IP. Simple: feeder with handle for ease of movement. Robust: sheathed cables and torch support. Versatile: for all kinds of solid and flux cored wires up to. mm. W W DVi (air) / DViw (water) 00- ROLLERS DIAMETER mm For torches see page -/9 Standards EN MIG/ MAG WELDING EQUIPMENT WELDING EQUIPMENT Rollers see page - TO ORDER: A A B C m W 000 Wire feeder 0 m W 000 DV i D (air) m W 000 m W 000 Wire feeder 0 m W 000 DV iw D (water) m W Torch WMT A - m (air) W Torch WMT 00 W - m (water) W Options Remote control W Pivot support W Slinging ring W B C -

16 Options and accessories for power sources.. ROLLERS FOR WIRE FEEDERS EASYMIG / MAXISTAR ranges Roller Steel 0. / 0. mm W /. mm W 000 Entry wire guide W BLUMIG range Roller Steel Alu Flux cored wire 0. mm W mm W W mm W W mm W W W (.0 /. mm). mm W W 000 (. /. mm) Entry wire guide W 000 Intermediate wire guide W 000 Exit wire guide W OPTIONS PRECISA 0 SG range Roller Steel Alu Flux cored wire mm W mm W W W Entry wire guide W MT 0 S(H) range Entry wire guide Roller Intermediate wire guide Exit wire guide ALUKIT Steel 0. W W W W W W W W W W 000 Alu. -. W W W W W Flux.0 -. W cored. -. W wire. -. W 000 W W 000. WELDING TORCHES EASYMIG/MAXISTAR ranges EASYMIG EASYMIG 0 MAXISTAR 0 Replacement torch W 000 W 000 W 000 MAXISTAR / BLUMIG / PRECISA ranges Torches WMT A WMT A WMT A WMT 00 W Cooling Air Air Air Water Duty cycle at 0% CO 0 A 0 A 0 A 00 A (at 00%) Ar + CO 0 A 00 A 0 A 0 A (at 00%) m W W W W Length m W W W W m - W W W Spool Gun SG 0 Aria - 0 A - 00% - m W Spool Gun SG 00 Aria - 00 A - 00% - m W

17 Creating a Professional Environment WMT torches torches. TORCHES A complete range of torches for welding, designed to meet all requirements when semi-automatic welding. WMT A: for car bodies due to its compactness. WMT A: for metal construction and maintenance jobs. WMT A: for boiler making and metal frame manufacturing. WMT 00 W: for heavy duty work needing a water cooled torch. Well balanced. Ergonomic handle for a perfect grip. Flexibility due to the back knee joint. Wear parts according to European standard. European connector. Rest hook. Standards EN 09- EN WEAR PARTS FOR TORCHES WELDING EQUIPMENT TECHNICAL CHARACTERISTICS: TORCH WMT A WMT A WMT A WMT 00 W Cooling air air air water Duty cycle at 0% CO 0 A 0 A 0 A 00 A Ar + CO 0 A 00 A 0 A 0 A Voltage class L - Suitable wires Steel 0. to.0 mm Steel 0. to. mm Steel 0. to. mm Steel 0. to. mm - Alum..0 to. mm Alum..0 to. mm Alum..0 to. mm Gas flow 0 to l/min 0 to l/min 0 to l/min 0 to l/min Delivered equipped with Contact tip Steel 0. mm Steel.0 mm Steel. mm Steel. mm Nozzle (diameter). mm.0 mm.0 mm. mm Sheath For steel wire For steel wire For steel wire For steel wire mm.0 -. mm.0 -. mm.0 -. mm Length WMT A WMT A WMT A WMT 00 W m W W W W m W W W W m - W W W

18 Wear parts for WMT torches. TORCHES. Nozzle. Contact tip. Clamp. Diffuser WEAR PARTS: PU Types Ø Cat. nr WMT A WMT A WMT A WMT 00 W 0. AC W M x steel 0. AC W AC W AC W M x steel.0 AC W AC W Al W M x alu CONTACT. Al W TIP 0. AC W M x 0 steel.0 AC W AC W AC W Al W M x 0 alu. Al W Al W M x - W CLAMP M x - W M x - W classical - W DIFFUSER NOZZLE high temp. - W ceramics - W classical - W high temp. - W ceramics - W mm W mm W mm W conical.0 mm W mm W mm W mm W mm W mm W cylindrical.0 mm W mm W mm W steel - length m W steel - length m.0 -. W SHEATH alu - length m W alu - length m.0 -. W alu - length m.0 -. W