Performance you trust

Transcription

1 Performance you trust SIMATIC PCS 7 Process control system with BRAUMAT craft brewing libraries usa.siemens.com/brewing

2 Table of content: Performance you trust 3 Expertise you trust 4-5 Monitoring your process to improve 6 quality and consisting Growing your brewery made simple 7 SIMATIC PCS 7 High flexibility 8 and scalability Siemens standard PCS 7 and BRAUMAT components 9 Products for the Brewery infrastructure Totally Integrated Automation Performance you trust Siemens Industry Services 14 Siemens in the USA 15

3 Performance you trust It s all about the beer: As a craft brewer, you seek perfection in every beer you brew. Whether it is mastering the repeatability of your recipes, improving the quality and consistency of your brewing process, or just lowering the costs associated with running your brewery, you are always looking for new methods to produce more and improve the quality of your beer. That s why Siemens has created a powerful and cost-effective process control system specifically designed for the craft brewer introducing BRAUMAT Compact. What is BRAUMAT Compact? BRAUMAT Compact is a user-configurable process control system that provides you with everything you need for the automation, monitoring, and control of your entire brewery. Based on Siemens BRAUMAT package, combined with the automation technology of the SIMATIC PCS 7 platform, BRAUMAT Compact is unique because the system offers you the same process control capabilities that are offered to large breweries. This enables you to run your brewery with more precision. It also provides you with the recipe management and scheduling capability needed to help you increase your barrel count without compromising quality. The system offers more capabilities for helping you increase efficiency, boost production, and eliminate variability than what is found in other types of systems. Capabilities like scheduling, archiving, reporting, and trending functions come standard with the system, which also includes engineering software, the operator interface, controller, and I/O modules for connecting to your installed instruments, pumps, and valves. Key benefits a Increase production without adding staff a Improves quality, repeatability, and consistency by automating labor-intensive manual tasks a Automates the temperature control of your fermentation cellar to optimize cooling efficiency a Optimizes the operation of your existing brew house to produce more brews in a day a Reduce energy usage (heating and cooling) a Boosts productivity of your staff by reducing the number of hours required to tend to the process, allowing them to focus on other tasks in the brewery a Pays for itself in improved quality as well as productivity enhancements 3

4 Expertise you trust Maintaining the craft in craft brewing: As a craft brewer, you want a process control system that can help you increase your productivity, improve the quality and consistency of your product, and boost production levels all without turning your staff into system programmers. Simply put, this cost-effective craft brewery process control system gives you the flexibility to automate as little or as much as you want so you can focus on what you do best craft great-tasting beer without losing the craft in the craft brewing process. Having a process control system that allows you to tap into all the critical facets of your brewing process, from the brew house to the fermentation cellar, all from a central location, helps you optimize the process while keeping you focused on your craft. With a complete set of predefined monitoring tools that are built into the system, that run systematic checks over your entire process, you will be able to see everything at a glance using overview displays, faceplates, trends, batch reports, recipe viewers, and production schedulers. Now, for example, you can scan all of your fermenter setpoints and instantly see that one fermenter temperature is 3.8 degrees lower than it should be, or view the complete data collected automatically for a batch using Microsoft Excel. Additional benefits you ll find with BRAUMAT Compact: a Improves the work environment for brewery staff by adding technology that makes their jobs easier, not harder a Expands the flexibility of your process to help you create new recipes, modify existing recipes, and try new types of brews a Eliminates the need for manual data collection through automatic collection and reporting of production data Beer Production Water addition Hop addition Malt silo Mash kettle Lauter tun Spent grains Wort kettle Whirlpool Wort cooler Keg washing inside/outside Filling Beer filter Fermentation Excess Storage tank Bottling Sealing Labeling tank yeast Bottle washing Quality control Association for public work of the Deutschen Brauwirtschaft e.v. Production Scheduler 4

5 Brewing process expertise built-in: With brewing process expertise built into the BRAUMAT Compact system, you can focus on crafting great-tasting beer instead of on the system that is controlling your process. Whether it is monitoring and controlling the temperature in your fermentation cellar, creating automated batch reports, or reviewing the production schedule for the week, your craft brewery will be running with the same precision and efficiency as a large brewery. The brewing libraries developed for BRAUMAT Compact are based on years of brewing experience accumulated by Siemens brewing experts and leading brewing OEMs throughout the world. Its modular design allows for breaking up the brewing process into smaller independent units allowing you to manage tasks more efficiently and implement customer functions easily. Key benefits a Brewing Engineering Libraries built in with predefined solutions for the craft brewing process (brewing, fermentation cellars, filtration, etc.) a Production scheduler helps you easily manage your Production Order List and CIP orders a Integrated, user-friendly system for monitoring, control, and planning is designed explicitly for the craft brewer a Allows operators to focus on ensuring quality, not on juggling all of the tasks required to get the job done Operator Interface for Monitoring and Controlling the Process Recipe Configuration 5

6 Monitoring your process to improve quality and consistency One of the most significant benefits of the system is to make it easier for you to monitor the quality of your brews. With BRAUMAT Compact, all of the brewery s production data gets stored automatically in its integrated historian and powerful tools are provided to analyze the data. In addition, manually entered data can also be stored automatically. The system gives you the capability of trending, archiving, and analyzing your key process variables, so you can go back and analyze your data or troubleshoot the batch. Production data can be easily viewed using standard Microsoft Excel, or any other data analysis tool. Key benefits a Lab/Quality data can be entered manually or collected automatically a Generates batch reports automatically so that it no longer has to be done by pen and clipboard a Batch-specific trending allows you to monitor key process parameters on a recipe-specific basis so that you can compare the current trends with your reference benchmarks Batch & Unit Specific Trend Screen Running Recipe Screen 6

7 Growing your brewery made simple Looking to produce more without having to overhaul your system or add more staff? No problem. Whether you want to expand the production capacity of your brewery or get more out of your existing brewing equipment, just start with what you need and add on when you re ready. The flexibility that you will find in the system has been designed for both the craft brewer who wants to evolve slowly over time and the brewer who is running at full capacity and wants to expand immediately. What is great about BRAUMAT Compact, both can be done without interrupting your production schedule. Because of its unique design, additional automation controls can be easily integrated within the system s infrastructure no matter where you start. With a few clicks you can add a new bright beer tank to your overview screen and configure the tank with a cone or dish bottom to really look like your tank. The functions that can be brought into the system are virtually unlimited. You will be able to run everything from grain handling through the brewhouse, fermentation, filtration, carbonation, utilities, and pipe routing, all the way up to finished beer and packaging. No task is too small or too big. It s all about the beer. Global support delivered locally: a U.S.-based telephone technical support provided at no charge a Project Execution by Siemens qualified personnel, backed by our brewing experts around the globe a Work closely with the world s leading brewery equipment suppliers (OEMs) to expand or augment your existing facility 7

8 SIMATIC PCS 7 high flexibility and scalability The SIMATIC PCS 7 process control system with BRAUMAT libraries is scaled and optimized to run any size brewery. The system can control processes in one area, or your entire brewery. Just add licenses as you grow without having to change your application or software. SIMATIC PCS 7 allows you to easily integrate any process control function, including grain handling, mashing and lautering cycles, filtration, carbonation and cleaning-in-place. Active interface The components of the SIMATIC PCS 7 system offer a uniform automation environment to increase your yield while ensuring quality and consistency. The operator control provides an active interface that gives online, single-level control of the entire brewing process. These include real time recipe configuration and parameter handling adjustments as well as: Reporting and trending The trending capability of the SIMATIC PCS 7 system provides months of historical data that can be exported into an Excel spreadsheet, eliminating the need for time-consuming, manual, data entries. Data archiving and brewery-wide real-time trending gives you all the information to make quick decisions based on reliable production data. a Configuring orders with identical brews a Automatically starting configured orders a Optimize your equipment efficiency Mag6000 Magnetic Flowmeter SINAMICS Variable Speed Drives Mass6000 Mass Flowmeter and online density measurement BRAUMAT Compact PCS 7 Client 8

9 Siemens standard PCS 7 and BRAUMAT components Products for the primary processes Our comprehensive process instrumentation portfolio offers best-in-class transmitters for your brewing operation. Whether you want to measure pressure, temperature, flow or level, we offer a unique portfolio of process instruments as well as electropneumatic positioners and process controllers. Products for packaging machines Siemens offers comprehensive, integrated automation systems with distributed I/O and a complete portfolio of variable speed drives and motors that make your packaging operations efficient and dependable. We offer a common standard for automation and communication with open and modular designs. Operator interface SIMATIC HMI is engineered to meet even the most complex brewing requirements. SIMATIC HMI uses open and standardized hardware and software interfaces, efficiently integrating your automation system. Device level networks ASi, PROFINET, PROFIBUS PA and PROFIBUS DP whatever network you choose, Siemens supplies the best network for your brewery. Power supplies SITOP switched mode power supply units are globally recognized for their high reliability and accommodating critical network conditions. Products for industrial systems and machines Drives and motors From SINAMICS variable speed drives and SIMOTICS electric motors to SIMOGEAR geared motors and FLENDER gear units, our solutions for drive trains ensure maximum productivity, energy-efficiency and reliability for all torque ranges, performance classes, and voltage specifications. SIMATIC PCS 7 Highlights Process Historian Real-time archiving of process values and messages, open reporting system based on Microsoft Reporting Services Innovated Process Automation Controller Integrated PROFINET Single controller that is: Scalable to support small to large applications Flexible to support Single, Fault- Tolerant, and safety applications PROFINET/ PROFIBUS for process automation Integrated PROFINET/ PROFIBUS and other standardized fieldbus architectures for communication between automation systems and process I/O Process Device Manager (PDM) Engineering of intelligent field devices and field components Other innovations Released under Windows 7 (32/64 bit) / Server 2008 (64 bit) and Windows XP / Server 2003 Extended functionality of the Advanced Process Library Integration of electrical switchgear (IEC protocol) New industrial workstations IPC 547D, 647C, and 847C...making up a total of over 70 innovations 9

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11 Products for the Brewery Infrastructure When you look at the infrastructure of your brewing facility, don t forget that Siemens also has a wide portfolio of products to enhance your operations. Whether you want to improve your current facility, or are building a new brewery, Siemens offers products and systems that will save you time, keep you secure and safe, and reduce overhead. Standard Features of PCS 7 with BRAUMAT Compact Libraries Trending Process Visualization Log Files Hardware Engineering Software Engineering Recipe/RUP Control Production Schedule Parameter Handling Sql server base data collection and easy exporting to Microsoft Excel Data integration tools into ERP systems Optional Features Products for the Primary Processes Process Instruments Products for Industrial Systems and Machines Drives Operator Interface Device Level Networks Safety Control Panels Motors and Geared Motors Power Supplies Packaging Complete Machine Solutions Products for the Plant Infrastructure Power Distribution Building Automation Security Networks Water Purification and Wastewater Fire Systems Machine Control Distributed I/O Solutions and Services to Improve your Business Customer Service Energy Management Manufacturing Execution Systems Product Lifecycle Management Delivery Services (Projects Execution) 11

12 Totally Integrated Automation Performance you trust ERP Enterprise Resource Planning PLM Product Lifecycle Management Product Design Production Planning and Simulation Data Management Management Level MES Manufacturing Execution Systems SIMATIC IT Operations Level SIMATIC PCS 7 Operation System Maintenance/ Asset Management Engineering Station TIA Portal Control Level SIMATIC PCS 7 Automation Systems SINUMERIK Computer Numeric Control SIMOTION Motion Control SIMATIC NET Industrial Communication Field Level PROFIBUS PA Totally Integrated Automation HART Process Instrumentation SIMATIC Ident Industrial Identification IO-Link SIMATIC PCS 7 maximum efficiency in planning and engineering with optimally coordinated toolsets. The systematic approach to maximum energy efficiency customized, intelligent energy management with B.Data and SIMATIC powerrate. 12

13 SIMATIC PCS 7 seamlessly integrates into our Totally Integrated Automation (TIA) concept a complete range of perfectly matched products, systems and solutions for all industrial automation levels. TIA offers a wealth of advantages over the entire production life cycle. Our time tested, integrated industrial automation products form the basis of TIA, along with clearly defined system properties that ensure optimum product interaction. Plant Engineering COMOS Ethernet Energy Management SIMATIC WinCC SCADA System Industrial Ethernet SIMATIC Controllers Modular / PC-based SIMATIC HMI Human Machine Interface SIRIUS Industrial Controls PROFINET Industrial Ethernet PROFIBUS SIMATIC Distributed I/O SINAMICS Drive Systems Low-Voltage Distribution AS-Interface KNX GAMMA instabus Totally Integrated Power SIMOTICS Motors TIA Portal is the intuitive, efficient and proven engineering framework for all automation tasks. 13

14 Siemens Industry Services From planning, implementation and commissioning to maintenance and modernization, we help brewers manage day-to-day operations with predictive and preventative services. Our in-depth knowledge of the craft brewing industry gives us the tools to help you save time and money, and allow you to focus on your core competency brewing production and manufacturing. Siemens Technical Support offers assistance in person, by phone, or remote access to handle any question about the function, handling, application and trouble-shooting of products and brewing systems. Our experienced service experts give priority to the urgent cases, integrating co-workers from the across the company as well as on-site service or sales departments. No matter what lifecycle stage, Siemens services professionals will be there to meet your brewery s product requirements. USA-based service engineers, technicians and professionals are on-call, on-site and on-line 24/7, delivering a comprehensive portfolio of services designed to help you increase: a Productivity of your brewing operation and equipment a Flexibility to quickly adapt to new demands a Reliability and sustainability of your brewery Online USA Support is a comprehensive 24/7 information system for all inquiries about Siemens products and solutions. More than 300,000 documents, examples, and tools are available. The Online Support also offers up-to-date content and software updates as well as newsletters and tweets. And our 24 Hour Tech Support Hotline is always open. Just call and you ll be connected with experts to help you to help answer your questions. 14

15 Siemens in the USA Siemens Listing: Major Location Sales and Service Field Service Team Engineering Hub Application Engineering Team Top Manufacturing Locations Manufacturing/assembly 15

16 Siemens Industry, Inc Old Milton Parkway Alpharetta, GA usa.siemens.com/brewing Subject to change without prior notice. Order No.: FBBR-BRWBR-0913 All rights reserved. Printed in USA 2013 Siemens Industry, Inc. The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.