ILLUSTRATED PARTS LIST

Transcription

1 MODEL SWU ILLUSTRATED PARTS LIST THIS MANUAL COVERS THE ILLUSTRATED PARTS LIST FOR: SWU36-15KH with a serial number of SWU4-17KA with a serial number of PART NUMBER 06034

2 TABLE OF CONTENTS SUBJECT PAGE Illustrated Parts List SWUM - 36" Cutter Deck SWUM - 4" Cutter Deck Deck Frame - 36" Deck Frame - 4"... - Engine Deck Handle Assembly Instrument Panel Peerless Transmission Wire Harness - Handle Wire Harness - Engine Deck Wire Harness Adapter - Kawasaki Replacement Decals MEMBER Equipment & Engine Training Council WE SUPPORT OPE TECHNICIAN CERTIFICATION 1

3 2 36" CUTTER DECKS To"A" "A" A SWUCD " CUTTER DECKS

4 36" CUTTER DECKS Ref. Part No. Number Description Cutter Deck (Includes Decals) Capscrew, 3/-16 x 1.0"Serrated Flange Hex Hd Bracket, Anti-Scalp Wheel Lock Nut, 3/-16 Center Lock Bushing, 376 ID Oilite Wheel, Anti-Scalp (Incl. Item 5) Bolt, Carriage 3/-16 x 4.0" 43 Pin Assy., Deck Adj. (Incl. Items 10 & 11) Spacer, Deck Adjustment Pin Rod End, Male 3/-24 RH Thread Nut, 3/-24 Jam Spindle Assembly Nut, 5/16- Serrated Flange Key,1/4 x 1/4 x 2.0" Bolt, Hex Head 5/16- x 1.25" Spacer, Spindle Flatwasher, 5/ W Bolt, Hex Head 5/-11 x.50" 410 Cutter Blade, " A 45 Cutter Blade, " Hi Lift Spindle Shaft Seal, Cutter Spindle Top Tapered Bearing Set (Two Bearings W/Race) Grease Fitting Relief Fitting, Cutter Spindle Spindle Housing Spacer, Outside Spacer, Inside Seal, Cutter Spindle Bottom Spindle Bushing Nut, Spindle Belt Cover, LH Wing Nut, 3/-16 Ref. Part No. Number Description Nut, 3/-16 Elastic Stop U-Nut, 3/ Bolt, Hex Head 3/-16 x 2.50" Pin, Deck Adj. Rear Pin, Sloted Spring 3/16 x 1.50" Guide, Roller Bolt, Hex Head 5/16- x 1.0" Roller Shaft Tapered Hub Pulley Belt, Cutter Deck Capscrew, Socket Head. 1/4-20 x 1.375" Hex Nut, 5/ Spring, Chute Return Hex Nut, 5/16- Elastic Stop Hex Nut, 3/-16 Elastic Stop Flatwasher, 3/ (.3 x.31 x.105) Nut, 3/-16 Serrated Flange Discharge Chute Capscrew, Hex Head 3/-16 x 3.75" Capscrew, Hex Head 3/-16 x 1.50" Pivot, Idler - Long Capscrew, Hex Head 3/16 x 3.25" Base, Idler Pivot Bolt, Carriage 5/16- x 1.0" Idler Arm Weldment Ball Bearing Bolt, Hex Head 5/16- x 4.25" Belt Cover, RH Spring, Deck Idler Pulley, Idler * Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated. 3

5 4 4" CUTTER DECKS To"B" To "C" To"A" "A" "B" "C" To "D" "D" SWUCD A " CUTTER DECKS

6 4" CUTTER DECKS Ref. Part No. No. Description Cutter Deck With Decals Capscrew, 3/-16 x 1.0" Serrated Flange Lock Nut, 3/-16 Center Lock Bushing, 376 ID Oilite Wheel, Anti-Scalp Bracket, Anti-Scalp Wheel Bolt, Carriage 3/-16 x 4.0" Hex Nut, 3/-16 Elastic Stop Flatwasher, 3/ (.3 x.31 x.105) Ball Bearings Idler Arm RH Pivot, Idle - Short Bolt, Carriage 5/16- x 1.0" Base, Idler Pivot Capscrew, Hex Head 3/-16 x 2.50" Capscrew, Hex Head 3/-16 x 2.0" Capscrew, Hex Head 3/-16 x 1.50" Nut, 3/-16 Serrated Flange 41 Pulley, Idler Pin Assembly (Incl. 21 & 23) Nut, 3/-24 Jam Spacer, Deck Adjustment Pin Rod End, Male 3/ Spindle Assembly Spacer, Spindle Bolt,Hex Head 5/-11 x.50" Flatwasher, 5/ W Cutter Blade 16-1/2" 2A 44 Cutter Blade 16-1/2" Hi Lift Bolt, Hex Head 5/16- x 1.25" Spindle Shaft Seal, Cutter Spindle - Top Tapered Bearings (Two) Grease Fitting Spindle Housing Ref. Part No. No. Description Relief Fitting, Cutter Spindle Spacer Outside Spacer, Inside Seal, Cutter Spindle - Bottom Spindle Bushing Nut, Spindle Wing Nut, 3/ Roller Shaft Bolt, Hex Head 5/16- x 1.0" Pin, Slotted Spring 3/16 x 1.50" Pin, Deck Adjustment Rear Tapered Hub Guide, Roller Pulley Pulley, 5.75 Double Grove Belt, Deck Drive Capscrew, Socket Head 1/4-20 x 1.375" Hex Nut, 5/ Belt, Cutter Deck Belt Cover, RH Capscrew, Hex Head 3/-16 x 3.25" Idler Arm Weldment Capscrew, Hex Head 3/-16 x 3.75" Discharge Chute Nut, 5/16- Serrated Flange Spring, Deck Idler Bolt, Hex Head 5/16- x 4.25" Spring, Chute Return Nut, 3/-16 Elastic Stop Nut, 5/16- Serrated Flange Bolt, Hex Head 3/-16 x 2.50" Key, 1/4 x 1/4 x 2.0" Pulley, Idler Pivot, Idler - Long Belt Cover LH U-Nut, 3/-16 * Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated. 5

7 36" Deck Frame 36" DECK FRAME SWUDF36 6

8 36" DECK FRAME Ref. Part No. No. Description Belt Cover With Decal Knob With Stud Knob, Deck Cover Mounting Bushing, Caster Frame Weldment, Deck Mounting - 36" Hair Pin Cotter,.177 x 3.25" Grease Fitting Str. 1/4-2 Self Tap Quick Pin,.43 Dia Nut, Push-On - 3/ Thd Flatwasher, 3/ - (.31 x.3 x.105) Nut, 3/-16 Serrated Flange Hex Head Yoke, Caster Wheel Capscrew, Hex Head 1/2-13 x 6.50" Locknut, 1/2-13 Elastic Stop Wheel Assembly, Caster Tire, 11 x Retainer 446 Roller Bearing 444 Rim, 5.0 x 2.75 With Zerk & Valve Grease Fitting Str.1/ Roller Bearing.625 x 3.25" Capscrew, Hex Head 3/-16 x 2.25" 23 ** Tire Valve, Purchase Locally Retaining Ring 1.50 Ext Bushing, Deck Adjustment Pin Capscrew, Hex Head 7/16-14 x 1.0" Nut, 7/16-14 Serrated Flange Hex U-Nut, 3/ Sleeve, Caster Wheel Flatwasher, 5/ - (..6 x 1.75 x.134) * Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated. ** Purchase Locally. 7

9 4" DECK Deck FRAME Frame SWUDF4

10 4" DECK FRAME Ref. Part No. No. Description Belt Cover With Decal Knob With Stud Knob, Deck Cover Mounting Bushing, Caster Frame Weldment, Deck Mounting - 4" Grease Fitting Str. 1/4-2 Self Tap Quick Pin,.43 Dia Nut, Push-On - 3/ Thd Flatwasher, 3/ (.31 x.3 x.105) Nut, 3/-16 Serrated Flange Hex Head Yoke, Caster Wheel Capscrew, Hex Head 1/2-13 x 6.50" Locknut, 1/2-13 Elastic Stop Wheel Assembly, Caster Tire, 11 x Retainer Roller Bearing 444 Rim, 5.0 x 2.75 With Zerk & Valve Grease Fitting Str.1/ Roler Bearing.625 x 3.25" 21 * Tire Valve, Purchase Locally Hair Pin Cotter,.177 x 3.25" Retaining Ring 1.50 Ext Bushing, Deck Adjustment Pin Capscrew, Hex Head 7/16-14 x 1.0" Nut, 7/16-14 Serrated Flange Hex U-Nut, 3/ Capscrew, Hex Head 3/-16 x 2.25" Sleeve, Caster Wheel Flatwasher, 5/ - (.6 x 1.75 x.134) * Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated.

11 10 ENGINE DECK "A" To "A" "B" To "B" Pulley "X" Pulley "X" A , 40A 3 3 3A 3B A SWUED KA ONLY ENGINE DECK

12 ENGINE DECK Ref. Part No. No. Description Ref. Part No. No. Description Engine,15HP Kohler (CV 15T, Spec PS-4151) Engine, 17HP Kawasaki (FH500V) Cable Clamp Transmission, 5-speed (Peerless , spline) Neutral Safety Switch Fibre Washer, thin 5A Fibre Washer, thick Coupler, Jackshaft Grease Fitting, straight 1/ Jackshaft (fits SW32,36 & 4) Key, Hi-Pro # Heat Shield Wheel Axle (SW36,4) * Exhaust Deflector (Kohler Only) Bolt, 5/16- X.75" Serrated Flange Hex Head Flat Washer 1/4" (.312 X.75 X.065) Lock Wshr. 5/16" Nut, 3/-16 Serrated Flange Engine Deck Nut, 1/4-20 Elastic Stop Grease Fitting, 1/4-2 Self Tap Bolt, 3/-16 x 3-3/4" Hex Head Electric Clutch (Ogura) Washer, 3/" (.31 x.3 x.105) Pulley, Transmission Input Key, Woodruff # Retaining Ring, 5/" Ext, Basic Belt, Transmission Drive Idler Pulley, Transmission Pulley, Traction Drive Key, 1/4 x 1/4 x 3/4" Flat Washer, 7/16" Special Lock Washer,7/16" Bolt, 7/16-20 x 2-1/2" Hex Head (Kohler Only) 32A Bolt, 5/16- x 1-3/4" Hex Head Bolt, M-1.25 x Nut, 3/-16 Elastic Stop 36 Valve Stem, Purchase Localy Bolt, M-1.25 x M25 Metric Hex Hd 3 42 Wheel Assembly (incl. 3A-3B) Cpsrw, M x 55 Metric Hex Hd (Kawasaki) 3A 460 Tire, 13 x , 2-ply 3B 45 Rim & Bearing Assembly (incl. 3) 3 45 Wheel Brng. NWC (OD ) Washer, 1-1/16 x 1-3/4 x 12 ga 40A Washer, 1-1/16 x 1-1/2 x ga Retaining Ring, 1" Ext.- "E" Pulley, Wheel Drive Spacer, Wheel Pulley Brake Drum Bolt, 5/16- x 1-1/2" Serrated Flange Capscrew, Hex Head 3/-16 x 2.75" Nut, 5/16- Elastic Stop Nut, 5/16- Serrated Flange Hex Head Flatwasher, 3/ (.31 x.3 x.105) Bolt, 5/16- x.75" Hex Head Rubber Pad, Clutch Stop Bolt, 1/4-20 x.75" Carriage Idler Arm, Trans. Drive Backing Plate Ball Bearing Hub Idler Pivot Lock Washer Internal Tooth Anti Rotation Bracket Bolt, 5/16- x 1" Carriage Flatwasher, 3/ (.31 x.3 x.105 HD) Plate, Backing Nut, 3/-16 Elastic Stop Spring, Return Drive Idler Bolt, Hex Head 3/-16 x 2.75" Capscrew, 5/16- x.75 Serrated Flange Hex Head Muffler, Kohler (Purchase from Kohler Only) KA Muffler (Purchase from Kawasaki Only) Wire Harness Adaptor, 17KA * = Requires welding onto chassis. 11

13 12 HANDLE ASSEMBLY A A ,45A REF A SWUHA 62 HANDLE ASSEMBLY

14 Ref. Part No. No. Description 15KH 17KA HANDLE ASSEMBLY Ref. Part No. No. Description 15KH 17KA Handle Assembly 16" Frame x x Belt Guard x x Capscrw, 3/-16 x 1" Ser. Flange x x Flatwasher, 3/ (.31 x.3 x.105) x x Nut, 3/-16 Elastic Stop x x Spring, Idler x x Bolt, 5/16- x 1-1/4" Hex Head x x Nut, 5/16- Elastic Stop x x Capscrew, 1/4-20 x 3/4" Hex Head x x Control Rod, Steering x x Hair Pin, Small x x Grip, Shift Lever Swivel Joint x x Hair Pin, Large.04 Diameter x x Idler Bracket, RH x x 15A 4546 Idler Bracket, LH x x Idler Sleeve x x Bolt, 3/-16 x 3/4" Hex Head x x Support Belt Guard x x Nut, 3/-16 Serrated Flange x x Nut, 5/16- Serrated Flange x x Cpscrw, 5/16- x.75" Ser. Flng. x Spacer x x Bushing, Fuel Tank x x Rubber Pad, (Upper) x x Steering Lever x x Capscrew, 5/16- x 1" Ser. Flng. x x Bushing, Operator Presence x x Washer, 5/16 (.375 x.75 x.03) x x Spring, Operator Presence x x Operator Presence Lever, x x LH (Small Frame) Operator Presence Lever, RH x x Brake Rod x x Brake Lever x x Brake Link x x Brake Link Plate x x Nut, 3/ Push-on x x Greese Fitting, Straight 1/4-2 x x Retaining Ring, 5/ Ext. "E" x x Brake Band x x Bolt, 3/-16 x 2" Hex Head x x /4" Internal Tooth Lockwasher x x Curved Spring Washer x x Bolt, Hex Head 3/-16 x 1.25" x x Nut, 1/4-20 Hex x x Neutral Latch, RH x x 45A 4641 Neutral Latch, LH x x Rubber Pad (Lower) x x A Belt, Wheel Drive x x 4 4 Idler Pulley, Wheel Drive x x 4 4 Pulley, Jackshaft (Inc. 50) x x Setscrew, Hex Socket Knurl x x Cup Pt. 5/16- (nylock) Spacer, Jackshaft Pulley x x Flange, Jackshaft Bearing x x Bearing, Jackshaft x x Retaining Ring, 5/ Ext. Basic x x Capscrew, 1/4-20 x 1" Ser. Flange x x Bolt, 3/-16 x 3.25" x x Clamp x x Bolt, 5/16- x 2" Hex Head x x Choke Control x Flatwasher, 5/16 (.375 x.75 x.03) x x Nut, 1/4-20 Elastic Stop x x Spacer x x Bolt, Hex Head 3/-16 x 1.25" x x Bar x x Fuel Hose,1/4"ID, 10" (KH Only) x 65A 405 Fuel Hose,1/4"ID, 20" (KA & Briggs) x Clamp, Fuel Hose x x Bracket, Choke Mounting x Grip, Handle x x Valve, Fuel Shut Off x x Fuel Tank Assy.(Incl. Bush. & Val.) x x Fuel Tank Cap x x Strap, Fuel Tank x x Screw, 1/4-20 x 2" Rnd Hd Slotted x x Shift Lever x x Shift Lever (Incl. Item 12) x x Grip, Steering Lever x x Washer, 3/ (.31x.3 x.105) x x Nut, 3/-24 UNF x x Cable Tie x x Bolt, 5/16- x 2-1/2" x x Bushing, Bearing Retainer x x Bearing x x Washer, #-.170 x.375 x.032 x x Capscrew, Socket Head #-32 x.50" x x Lever, Traction Adjustment x x Grip, Traction Adjustment Lever x x * Common hardware should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated. 13

15 INSTRUMENT PANEL PANEL A 2B SWIP Ref. Part No. No. Description 15KH 17KA Switch, Neutral Interlock x x 2A Throttle Control (15kh) x 2B 446 Throttle Control (17KA) x Engagement Switch, Electric Clutch x x Key Switch (Includes hardware) x x Hour Meter (dealer installed) x x 6 * Screw, #10-32 x.50 Phillips Washer Head x x Nut, #10-32 Serrated Flange Hex Head x x 4167 Handle Wire Harness, Manual Start x x NS Clamp, Wire Harness x x * Common hardware which should be purchased locally. All bolts grade 5 plated, all other fasteners zinc plated. 14

16 PEERLESS FOR REFERENCE ONLY ORDER PARTS FROM PEERLESS / TECUMSEH REF. PART NO. NO. DESCRIPTION A Case, Transmisson A Needle Bearing Grease Spec 2A Needle Bearing A Case, Transmission 720A Shift Key Shift Collar Shift Rod & Fork Bevel Gear (42 teeth) Bevel Pinion (14 teeth-steel) Steel Ball, 5/16" dia Set Screw, 3/-16 x 3/" Spring Thrust Bearing Screw, 1/4-20 x 1-1/4" (6) Retaining Ring Retaining Ring Washer (6) Washer (5) "O" Ring A Flanged Bushing A Spur Gear (37 teeth) REF. PART NO. NO. DESCRIPTION Spur Rear (35 teeth) A Spur Gear (32 teeth-steel) A Spur Gear (30 teeth) A Spur Gear (25 teeth) Spur Gear (12 teeth-steel) Spur Gear (15 teeth) Spur Gear ( teeth-steel) A Spur Gear (20 teeth) A Spur Gear (25 teeth) Washer Input Shaft (3-11/16" long) Shifter & Brake Shaft Square Cut Ring Threaded Plug (Shipping only, not used) Roller Chain (No. 41 chain, 24 links) Sprocket ( teeth) Sprocket ( teeth) B Grease (32 oz. bottle Bentonite grease) Gasket Eliminator (Loctite #515) Coupler, Jackshaft (Purchase From Scag) Jackshaft (Purchase From Scag) 15

17 HANDLE WIRE HARNESS - MANUAL START PART NO KEY SWITCH MOWER ENGAGE SWITCH BLACK 16 BLK W/RED STRIPE TO OPERATOR PRESENCE SWITCH YELLOW BLACK WHITE BLK W/RED STRIPE BLACK BLUE WHITE YELLOW A B C D E F G H TO ENGINE DECK WIRE HARNESS POS HOURMETER NEG HOURMETER SWWH4167

18 NEUTRAL INTERLOCK BLADE CLUTCH GROUND ENGINE DECK WIRE HARNESS - KOHLER (SINGLE CYLINDER) 17 HP KAWASAKI PART NO E A BLACK W/RED STRIPE BLACK BLACK F G H B C D INSTRUMENT PANEL HARNESS BLUE WHITE WHITE YELLOW WIRE HARNESS ADAPTER - ENGINE SWWH41073 WIRE HARNESS ADAPTER / KAWASAKI PART NO

19 CAUTION BEFORE OPERATING READ OPERATORS MANUAL AND SAFETY INSTRUCTIONS CAUTION MOWER DECK PULL OUT TO ENGAGE ON OFF KEEP BYSTANDERS AWAY PUSH IN TO DISENGAGE CHOKE FAST SLOW R

20 PARKING BRAKE OFF FAST ON SLOW 4143 DANGER SPINNING BLADE KEEP CLEAR CONTACT CAN INJURE WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR'S MANUAL HEAVY DUTY COMMERCIAL MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS: 4,47,006 4,5,03 4,20,733 4,67,543 4,1,32 4,,4 4,1,617 PATENTS PENDING

21 WARNING ROTATING BLADES AND BELTS KEEP HANDS, FEET & CLOTHING CLEAR KEEP ALL GUARDS IN PLACE SHUT OFF ENGINE & DISENGAGE BLADE CLUTCH BEFORE SERVICING CLEAR AREA OF DEBRIS BEFORE MOWING USE CAUTION IN DIRECTING DISCHARGE KEEP BYSTANDERS, CHILDREN & PETS AWAY READ INSTRUCTION MANUAL BEFORE OPERATING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED " " - 43 WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL R N