FARROW TO FINISH LAYOUTS
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1 FARROW TO FINISH LAYOUTS CANARM LTD. - Corporate Office 2157 Parkedale Ave., Brockville, ON Canada K6V 5V6 Tel: (613) Fax: CANARM LTD. - USA Warehouse 808 Commerce Park Drive Ogdensburg, New York, USA Tel: Fax: Web Site: agsales@canarm.ca Arthur Manufacturing Facility #7686 Concession 16, RR 4 Arthur, ON Canada N0G 1A0 Tel: (519) Fax: (519)
2 FARROW TO FINISH EQUIP LAYOUT SOW BARN (4 WEEK WEANING) 50' 0" I.D. BUILDING 24 FARROWING CRATES (1 ROOM) 9 NURSERY S (1 HOT ROOM) 9 GROWER S (1 ROOM) 46 DRY SOW STALLS 23 BREEDING STALLS with 5 BREEDING S ATTACHED 7 HOLDING S 28 FINISHING S 1 FEED ROOM 1 SHIPPING ROOM 8' x 8' 8' x 8' 10' x 10' 8' x 8' 8' x 8' ROW OF 23 STALLS (24" O.C.) ROW OF 23 STALLS (24" O.C.) 8' x 8' 6' x 6' ROW OF 23 STALLS (24" O.C.) FARROWING ROOM (5' x 7' CRATES) FEED BINS HOT NURSERY (5' x 6' S) FEED ROOM GROWER (5' x 10' S) 213' 0" I.D. SHIPPING FINISHING ROOM
3 FARROW TO FINISH EQUIP LAYOUT SOWS (3 WEEK WEANING) 32 FARROWING CRATES (4 ROOMS) 24 WEANER S (6 ROOMS) 120 DRY SOW STALLS 8 BREEDING S 5 HOLDING S 8 FINISHING ROOMS OFFICE, FEED & SHIPPING ROOMS ROW OF 20 STALLS (24" O.C.) ROW OF 20 STALLS (24" O.C.) 86' 0" I.D. ROW OF 20 STALLS (24" O.C.) ROW OF 20 STALLS (24" O.C.) ROW OF 20 STALLS (24" O.C.) ROW OF 20 STALLS (24" O.C.) 10' x 10' 10' x 10' 10' x 10' 10' x 10' 7' x 8' 7' x 8' WEANER ROOMS (6' x 10' S) FARROWING ROOMS (5' x 7' CRATES) OFFICE SHIPPING & FEED ROOM 200' 0" I.D. 10' x 12' 6" FINISHING ROOMS 10' x 12' 6" 10' x 11' 6"
4 FARROW TO WEAN EQUIP LAYOUT SOW BARN (2 WEEK WEANING) 7 I.D. BUILDING FARROWING ROOM #1 FARROWING ROOM #4 FARROWING ROOM #2 FARROWING ROOM #5 FARROWING ROOM #3 FARROWING ROOM #6 OFFICE FEED ROOM FEED BINS 196' 4" I.D. ROW OF 64 STALLS (24" O.C.) ROW OF 64 STALLS (24" O.C.) ROW OF 64 STALLS (24" O.C.) ROW OF 64 STALLS (24" O.C.) ROW OF 64 STALLS (24" O.C.) ROW OF 64 STALLS (24" O.C.) 8' x 10' 8' x 10' ROW OF 64 STALLS (24" O.C.) FARROWING 6 ROOMS X 14 CRATES PER ROOM = 74 CRATES 2 WEANINGS PER WEEK EURO STYLE CRATES 5 X 7 FLOORS BREEDING 16 BREEDING S OR A.I. 128 BREEDING STALLS - WILL HOLD SOWS FOR 4 WEEKS TILL REPEAT HEAT + OVERFLOW STALLS CAN BE ADAPTED TO HOLD BOARS GESTATION 320 DRY SOW STALLS
5 FARROW TO WEAN EQUIP LAYOUT-4 GESTATION & BREEDING & FARROWING BARN 2000 SOW UNIT MULTIPLIER BARN 100' 0" I.D. 394' 0" 521' 6" I.D. BUILDING ROW OF 27 STALLS (24" O.C.) ROW OF 27 STALLS (24" O.C.) ROW OF 27 STALLS (24" O.C.) ROW OF 27 STALLS (24" O.C.) ROW OF 27 STALLS (24" O.C.) ROW OF 27 STALLS (24" O.C.) ROW OF 26 STALLS (24" O.C.) ROW OF 27 STALLS (24" O.C.) ROW OF 27 STALLS (24" O.C.) ROW OF 27 STALLS (24" O.C.) ROW OF 27 STALLS (24" O.C.) ROW OF 27 STALLS (24" O.C.) ROW OF 27 STALLS (24" O.C.) ROW OF 26 STALLS (24" O.C.) LEGEND STATIONARY PANEL SWING PANEL FLIPPPER LATCH QUICK LATCH "PL48" = 48" PLASTIC PANEL "PL48" = 48" SPINDLE PANEL LEG 4" 4" 90' 0" 36' 10" 6' 5" x 10' S LAB OFFICE X4 ROOMS ROW OF 46 STALLS (24" O.C.) ROW OF 46 STALLS (24" O.C.) ROW OF 46 STALLS (24" O.C.) ROW OF 46 STALLS (24" O.C.) ROW OF 46 STALLS (24" O.C.) ROW OF 46 STALLS (24" O.C.) ROW OF 46 STALLS (24" O.C.) ROW OF 46 STALLS (24" O.C.)
6 CRATE REQUIREMENTS EQUIP LAYOUT-5 GUIDE TO HELP DETERMINE CRATE REQUIREMENTS & ANNUAL PIG PRODUCTION FOR FARROWING SOWS (2 TO 4 WEEKS WEANING) Herd Size # Sows Av. Farrowing Per Week 4 week Weaning 2.2 Per Year Av. Farrowing Per Week 3 week Weaning 2.3 Per Year Av. Farrowing Per Week 2 week Weaning 2.4 Per Year Yearly Pig Production Pig/Sow/Year MIN CRATES REQ'D X 5 WEEKS X 4 WEEKS X 3 WEEKS CRATES REQUIRED = FARROWINGS PER YEAR X MULTIPLIER + (EXTRAS FOR PEAKS)
7 CRATE REQUIREMENTS EQUIP LAYOUT-6 CALCULATING CRATE REQUIREMENTS 1. Calculate Litters per Week Ex. 1 Ex. 2 Number of Sows Litters/Sow/Year x 2.1 Litters/Year /52 /52 Litters/Week Calculate Crate Cycle Time Fill Time days Nursing Time days Cleaning Time days Crate Cycle Time days (4 weeks) 3. Calculate Number of Crates Litters/Week Crate Cycle Time x4 x4 Number of Crates Needed Sow Herd Size Required to Produce 6 Litters per Week Farrow-to-Farrow Interval (days) Litters/Sow/Year # Sows Required Taken from: VIDO Swine Technical Group: Farrowing Barn Design and Management, 1986
8 HEAD TO HEAD 3 DOORS MODEL 2001 FARROWING CRATES EQUIP LAYOUT-7 22' 0" 22' 0" TOPLOCK & V-BAR FLOORING TOPLOCK & V-BAR FLOORING 22' 0" TOPLOCK & V-BAR FLOORING TAIL TO TAIL FRONT ACCESS ALLEYS 22' 0" 22' 0" SURE FOOT V-BAR SURE FOOT V-BAR 22' 0" SURE FOOT V-BAR 22' 0" 22' 0" SINGLE ROW + 2 DOORS 22' 0" 15' 0" 15' 0" 15' 0" 40' 0" 40' 0" 40' 0"
9 18' 0" EURO CRATES EQUIP LAYOUT-8 HEAD TO HEAD SURE FOOT V-BAR 18' 0" 18' 0" 18' 0" SURE FOOT V-BAR SURE FOOT V-BAR SURE FOOT V-BAR 7' 6" TAIL 18' 0" TO TAIL 7' 6" SURE FOOT V-BAR 7' 6" 7' 6" 7' 6" 7' 6" 18' 0" 18' 0" 18' 0" 7' 6" 7' 6" 7' 6" SURE FOOT V-BAR 7' 6" SURE FOOT V-BAR 7' 6" SURE FOOT V-BAR 7' 6" 28' 0" 5' 0" SIDEWAYS (IN A ROW) SIDEWAYS (IN A ROW) 28' 0" 5' 0" 28' 0" 28' 0" 5' 0" 5' 0" 5' 0" 32' 0" 5' 0" 5' 0" 5' 0"
10 EQUIPMENT LAYOUT EQUIP LAYOUT-9 GUIDE TO HELP DETERMINE DRY SOW STALLS, BREEDING S NUMBER OF BOARS AND GILT REPLACEMENT REQUIREMENTS Herd Size # Sows Breeding Pens 85% Conception 2.4 Gestation Boars Required 4 Week Weaning Sows in Dry Sow Barn 114 Days 3 Week Weaning 2 Week Weaning Gilts in Barn At Any Time 33% Replacement ? + A.I ? + A.I ? + A.I ? + A.I ? + A.I
11 MANURE PRODUCTION EQUIP LAYOUT-10 MANURE PRODUCTION OF MANURE PER ANIMAL PER DAY Imp. Gal. US Gal. Litre Feeder Hogs Sow & Litter Dairy Cow These tables are approximate and are calculated with enough water added to make the manure into a slurry for pumping. Beef Cow Feeder Cattle Laying Hen Sheep Rabbits PIT CAPACITIES DIA. X DP Imp. Gal. US Gal. Litre 50 X 8 98,218 58, , ,773 73, , ,328 88, , X 8 140, , , , , , , , , X 8 192, , , , ,711 1,092, , ,453 1,311, X 8 251, ,578 1,141, , ,092 1,427, , ,510 1,712, X 8 315, ,750 1,433, , ,432 1,792, , ,909 2,153, X 8 392, ,365 1,784, , ,206 2,230, , ,057 2,676,494 To calculate square or rectangle pits: Cubic Feet x 6.25 = Imperial Gallons x 7.51 = U.S. Gallons x = Litres In metric, 1000 Litres = 1 Cubic Metre
12 BREEDING LAY-OUTS EQUIP LAYOUT-11 SINGLE ROW WITH BOAR S BEHIND 8' 0" 8' 0" DOUBLE ROW WITH BREEDING IN BETWEEN + BOARS IN STALLS HEAD TO HEAD + STIMULATION S 8' 0" 10' 0" 10' 0" 6' 0" DOUBLE ROW WITH BOAR S IN THE CENTRE 3' 0" 8' 0" 8' 0" 3' 0"
13 EQUIPMENT LAYOUT EQUIP LAYOUT-12 GESTATION
14 EQUIPMENT LAYOUT EQUIP LAYOUT-13 AREA PER PIG REQUIRED FOR FARROWING, WEANING, FINISHER, GESTATION & BREEDING The chart also shows the weight of the pigs at various weeks of age. Pigs growing at this rate are average. (With good management, these growth figures can be exceeded). AGE WEIGHT AREA WEEKS LBS. (KG) (SQ. FT.) (SQ. M) FARROWING COMMENTS 2 10 (4.5) 35 (3.25) WEANERS Crate & Creep Area (5' x 7') LACTATION 3 13 (6) 4 17 (8) 5 21 (10) 6 27 (12) 7 36 (16) 8 44 (20) (7 WKS IN WEANER S) 9 54 (25) FINISHERS (29) (34) (39) (44) (49) (54) (59) (64) (69) (74) (79) (84) (89) (94) (101) (105) (109) 8.0 DRY SOWS 115 Day Gestation Period ( ) Sows (Loose Pens) ( ) Gilts (Loose Pens) 14 (1.3) Dry Sow Stalls (Sows & Gilts) BOARS Holding Pens 6' x 10' (Hand Mating Only) Breeding Pens 8' x 10' (8' Sides Minimum) Stalls 24" x 7' (Small Boars) Stalls 28" x 7 1/2' (Big + Long Boars)
15 WEANER BARN EQUIP LAYOUT HEAD WEANER BARN (2 WEEK WEANING) (FOR 500 SOW HERD) 8 ROOMS X 215 PIGS (ALL IN ALL OUT) 7 ROOMS WITH PIGS = 7 WEEK GROWTH (13-54 LBS.) 1 ROOM EMPTY FOR CLEANING 3 SQ. FT. / PIG (27 PIGS PER ) S = 7 WIDE X 12 DEEP 3 DOUBLE SIDED FEEDERS FLOOR HEATING OFFICE LOADOUT ROOM 2 FEED BINS 2 FEED BINS 108' 0" 2 FEED BINS 2 FEED BINS 28' 0" 28' 0" 60' 0"
16 WEANER BARN EQUIP LAYOUT HEAD WEANER BARN 2 ROOMS X 500 PIGS 3 SQ. FT. / PIG 21 PIGS PER S = 6 WIDE X 10 DEEP 2 DOUBLE SIDED FEEDERS FLOOR HEATING (PROGRESSIVE FARMING) 46' 4" I.D. BUILDING OFFICE & LOADOUT ROOM 78' 4" I.D.
17 WEANER BARN EQUIP LAYOUT SOW NUCLEUS WEANER BARN LEGEND STATIONARY PANEL SWING PANEL 63' 4" I.D. BUILDING 2" 2" 21' 0" 21' 0" FLIPPPER LATCH QUICK LATCH 30" CHANNEL WITH PLATE 30" FEEDER CHANNEL C/W FLIPPER WALL CHANNEL 21' 0" 27' 6" 2" 61' 0" I.D. 5' 8" 2" 27' 6"
18 WEANER ROOM LAYOUTS EQUIP LAYOUT-17 1 ROOM - 1 (66 PIGS) 1 ROOM - 2 S (NO ALLEY)(100 PIGS) 7' 6" x 20' FDR. 10' x 20' 10' 0" FDR. 15' 0" 7' 6" x 20' 1 ROOM - 1 (66 PIGS) 1 ROOM - 2 S (NO ALLEY)(100 PIGS) 24' 0" 32' 0" 9' x 12' 10' x 12' 8' x 10' 8' x 10' 9' x 12' FDR. FDR. 10' x 12' 8' x 10' FDR. FDR. 8' x 10' FDR. FDR. 22' 0" 8 X 10 = 26 WEANERS - 2 DOUBLE FEEDER 9 X 12 = 36 WEANERS - 3 DOUBLE FEEDER 10 X 12 = 40 WEANERS - 3 DOUBLE FEEDER 7 6 X 20 = 54 WEANERS - 4 DOUBLE FEEDER 10 X 20 = 66 WEANERS - 3 DOUBLE FEEDER (BOTH SIDES) (ALLOW 10 TO 12 PIGS/LIN FT. OF FEEDING SAPCE
19 VENTILATION & HEATING GUIDELINES EQUIP LAYOUT-18 Type and Size of Pig Minimum Ventilation Rate (cfm/ppg) Supplemental Heat (BTU/h/pig) -20 C -10 C 0 C 10 C 20 C Gestation/Breeding Area Farrowing Room (Sow & Litter) Weaning Pig Room 4 kg kg kg kg kg Grower/Finisher Room 25 kg kg kg 5.0 0
20 FINISHER BARN EQUIP LAYOUT-19 FINISHER BARN 297' 8" 160' 0"
21 FINISHER BARN EQUIP LAYOUT HEAD FINISHER BARN ALL IN ALL OUT (3 SITE) 2 ROOMS X 500 PIGS 8 SQ. FT. PER PIG TOTAL SLATS 3 WET/DRY FEEDERS OFFICE 48' 0" I.D. BUILDING LOADOUT 189' 0" I.D.
22 FINISHING EQUIP LAYOUT-21 TOTAL SLATS SPINDLE 8' - 16' SPINDLE 24" WET/DRY FEEDER 24" WET/DRY FEEDER DOUBLE PITS 24" WET/DRY FEEDER SOLID 8' - 16' SOLID SOLID 24" WET/DRY FEEDER
23 HEAT PLATE LAYOUT EQUIP LAYOUT-22 ASSEMBLY MANIFOLD 2' 9" 2' 9" 2' 0" 30' 0" MANIFOLD MANIFOLD 40' 0"
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